Frymaster 8BC manual

Frymaster, a member of the Co mmercial Food Eq uipment Service Ass ociation, recomm ends using CFESA Certified Tec hnicians. 24-Hour Service Hotline 1-800-551-8633 FEB 11 *8195246* Electric Cooker Models 8SMS, 8BC and 8C Installation, Operation, Service, and Parts Manual[...]

www.frymaster .com Frymaster Domestic FR Y MASTER DOMESTIC W ARRANTY WHA T IS C OVERED This warranty covers all def ects in workmanship and material in all commercial cooking appliances and computer/contr oller equipment manufactured by Frymaster and sold within the domestic United States , except as ex cluded below . WHO IS CO VERED This warranty [...]

THIS EQUIPMENT IS INTENDED FOR INDOOR US E ONLY. DO NOT INSTALL OR OPERATE T HIS EQUIPMENT IN OUTDOOR AREAS. DO NOT OPERATE THIS EQUIPMENT WITHOUT FIRST READING THIS MANUAL. DO NOT OPERATE THIS EQUIPMENT UNLESS ALL COVERS AND ACCESS PANELS ARE IN PLACE AND PROPERLY SECURED. DO NOT ATTEMPT TO REPAIR OR REPLACE ANY COMPONE NT OF THIS EQUIPMENT UNLESS[...]

i ELECTRIC COOKERS 8SMS, 8BC AND 8C TABLE OF CONTENTS CHAPTER 1: General Information 1.1 Parts Ordering and Service Information .......................................................................... 1-1 1.2 Safety Information ......................................................................................................... .. 1-1 1.3 Equ[...]

ii 6.4 Troubleshooting ............................................................................................................ . 6-11 6.4.1 How the Autofill System Works .................................................................................... 6-11 6.4.2 How the Water Heating System Works ............................................[...]

1-1 ELECTRIC COOKERS 8SMS, 8BC AND 8C CHAPTER 1: GENERAL INFORMATION 1.1 Parts Ordering and Service Information In order to assist you as quickly as possible, the Frymaster Factory Authorized Service Center (FASC) or Service Department representative requi res certain information about your equipm ent. Most of this information is printed on a data [...]

1-2 WARNING WARNING boxes contain information about actions or conditions that may cause or result in damage to your equipment , and which may cause your equipment to malfunction. DANGER DANGER boxes contain information about actions or conditions that may cause or result in injury to personnel , and which may cause damage or malfunctioning of your[...]

1-3 1.5 Definitions QUALIFIED AND/OR AUTHORIZED OPERATING PERSONNEL Qualified/authorized operating personnel are those w ho have carefully read the information in this manual and have fam iliarized themselves with the equipment f unctions, or who have had previous experience with the operation of the equipment covered in this manual. QUALIFIED INST[...]

2-1 ELECTRIC COOKERS 8SMS, 8BC AND 8C CHAPTER 2: INSTALLATION INSTRUCTIONS 2.1 General Installation Requirements PROPER INSTALLATION IS ESSENT IAL FOR EFFICIENT, TROUBLE-FREE OPERATION OF YOUR COOKER. ANY UNAUT HORIZED ALTERATIONS MADE TO THIS EQUIPMENT WILL VOID THE FRYMASTER WARRANTY. Upon arrival, inspect the equipment carefully for visible or c[...]

2-2 2.2 Caster/Leg Installation Depending upon the specific configuration ordered, your unit might have been shipped without in- stalled casters or legs. If casters or legs are in stalled, you may skip this section and proceed to Sec- tion 2.3, Pre-Connection Preparations. If your unit requires the installation of casters /legs, install them in acc[...]

2-3 2.4 Connecting to the Electrical Power Supply DANGER This unit must be connected to the voltage and phase specified on the rating and serial number plate located on the inside of the equi pment door. To determine the appropriate wire size, refer to the POWER REQUIREMENTS chart at the bottom of this page. 1. If the unit is not equipped with an i[...]

2-4 FIELD CONNECTION WIRING DIAGRAMS SINGLE PHASE (N O NEUTR AL) FIE LD CONNECTI ON L1 L2 L3 1 1HV 1C1 2HV 1C2 2 3 3HV 1C3 4 5 6 FROM TR ANSFORM ER FROM TRANSFOR MER 3 PHASE 4 WIRE (WYE) FIE LD CONNECTI ON L1 L2 L3 N 1HV 1C1 2HV 1C2 3HV 1C3 1 2 3 4 5 6 FROM TR ANSFORM ER FROM TRAN SFO R MER 3 PHASE 3 WIRE (DELTA) FIE LD CONNECTI ON L1 L2 L3 1HV 1C1[...]

3-1 ELECTRIC COOKERS 8SMS, 8BC AND 8C CHAPTER 3: OPERATING INSTRUCTIONS 1 6 5 4 3 2 7 8 9 1 Numeric Key pad 6 Skim Swit ch (w/Autoskim only) 2 Boil Mode Indicator 7 Timer Start Switch 3 Boil Mode Swit ch 8 Simm er Mode Switc h 4 Power Switch 9 Simm er Mode Indicator 5 LED Display 3.1 Introduction The Spaghetti Magic II Controller allows the operato[...]

3-2 ciency of the cooker and can cause erroneous temperature and water level sensing. NOTE: Do not use deliming solution to clean these units. Use of delim ing solution will damage all stainless steel parts.) LOW WATER SENSING automatically de-energizes the heating element if the water in the cook- pot drops too low. When the water level in the c o[...]

3-3 3.3 Toggling Between Fahrenheit and Celsius Temperature Display There are two versions of the SMS Controller: one that can be toggled between Fahrenheit and Celsius temperature display, and one that cannot. To determine which version you have, turn the controller off by pressing the ON/OFF switch. The display will go blank. Press the Simmer (ri[...]

4-1 ELECTRIC COOKERS 8SMS, 8BC AND 8C CHAPTER 4: PREVENTIVE MAINTENANCE 4.1 Daily Preventive Maintenance It is normal for a coating of star ch to form on the elem ents, sensors, and temperature probes during operation. If the coating is allowed to build- up, it will adversely affect the operation of the equipment. The preventive maintenance routine[...]

4-2 4.2 SMS II Controller Simmer Mode Adjustment NOTE: The SMS II Controller simmer tem perature is adjustable from 185ºF to 215ºF. 1. With the unit in the simm er mode, place the tip of a good grade therm ometer near the temperature probe and determine the actual water temperature in degrees Fahrenheit. If the temperature is within 5ºF of the d[...]

5-1 ELECTRIC COOKERS 8SMS, 8BC AND 8C CHAPTER 5: OPERATOR TROUBLESHOOTING 5.1 Introduction This chapter provides an easy reference guide to the more com mon problem s that may occur during the operation of this equipment. The troubleshooti ng guides in this chapter are intended to help you correct, or at least accurately diagnose, problems with the[...]

5-2 ON UNIT W I TH AUTOFILL, COOKPOT DI D NOT FILL WH EN UN I T WA S TURNED ON. W ATE R SUPPLY TO UN IT VERIFIED TO BE ON. Did anythi ng appear in controll er display when unit was turned on? Disconn ect unit from electri c al power. Check the left 5 -am p fuse i n com ponen t box. Replace fuse if bl own then at t empt to operate. Did unit begi n t[...]

5-3 Operator Troubleshooting Guides (Continued) ON UNIT WITH AUTOFILL, W ATER DID NOT SHU T OFF WHEN COOKPOT WAS FULL. Clean the water level sensors . Did the water stop? Yes Problem resolved. Add 1/8-cup of baking soda t o the w ater in the cookpot and s tir. Did the water stop? Mineral cont ent of water is insufficie nt for w ater sen sor to grou[...]

5-4 Operator Troubleshooting Guides (Continued) WA T E R WIL L N OT BOIL. COO KPOT VERIFIED TO BE FU LL O F WA TE R WIT H B O IL MOD E SEL ECTED (i.e., left in dicato r is lit). Subst i tute t he control ler known to be working for the sus pect c ont roller and attem pt t o operat e unit. Probable caus es are a fail ed el ement , fai l ed contact o[...]

5-5 Operator Troubleshooting Guides (Continued) WA T E R BO I L S IN SI MMER MODE . Adjust co ntrolle r in accordance wit h procedure in Chapter 4. Did boiling stop? Pr oblem resol ved. Yes Is a controll er known to be working available? Substitu te th e con trolle r known to be working for the sus pect c ont roller and attem pt t o operat e unit. [...]

5-6 Operator Troubleshooting Guides (Continued) WA T E R TEMPER ATURE IS TO O LO W IN SIMM ER M ODE. Adjust co ntro ller in accordance with procedure in Chapter 4. Did water reach correct temperat ure? Problem res olved. Is a cont roller known to be working available? Subst i tute t he control l er known to be working fo the sus pect c ontroller an[...]

5-7 Operator Troubleshooting Guides (Continued) BASKET LIFT DOES NOT FUNCTI O N COR RECTLY. Check the ri ght-si de 5-amp fuse. Replace i f blown, then att empt t o operate unit. Did t he basket l ift funct ion at all? Problem res olved. Do es th e baske t lift tra vel up and down constant ly? Did t he basket l ift funct ion corr ectly ? Probable ca[...]

5-8 5.3 Replacing the Controller or Controller Wiring Harness 1. Disconnect the cooker from the electrical supply. 2. Remove the two screws in the upper corners of the control panel and swing the panel open from the top, allowing it to rest on its hinge tabs. 3. Disconnect the wiring harness from the back of the computer. 4. Disconnect the ground w[...]

6-1 ELECTRIC COOKERS 8SMS, 8BC AND 8C CHAPTER 6: SERVICE PROCEDURES 6.1 Functional Description of Electric Cookers 8SMS, 8BC and 8C Electric Cookers 8SMS, 8BC, and 8C contain an extruded stainless stee l cookpot that holds 8.7 gallons (33 liters) of water. The water in the cookpot is heated by an 8-kilowatt element at the bottom of the pot. The sol[...]

6-2 6.2 Accessing Equipment for Servicing DANGER Moving this equipment while it is fi lled wit h hot water may cause spilling or splattering of the hot water. Always drain the cookpot before attempting to relocate this equipment for servicing. 1. Disconnect the unit from the electrical pow er supply and from the water supply. 2. Remove any attached[...]

6-3 NOTE: This is a composite dra wing for illustrativ e purposes on ly . It shows all parts that may be mounted in the component box. Depending upon the specific config uration of a part icular u nit, the actual p arts presen t will var y. NOTE: Refer to the follow ing w iri ng diag rams for wiri ng connection s: 8050377J: 208V t hrough 230 V 8SMS[...]

6-4 7. Position the replacement element in the cookpot with the standoffs on the bottom of the cookpot, and thread the element leads throug h the Tefl on washers recovered from the failed element. Secure the element in place with the nuts removed in Step 5. 8. Install two metal wire ties to secure the high-limit th erm ostat against the inside of t[...]

6-5 4. Loosen the small compression nut, then uns crew the large fitting from the cookpot. 5. Remove the two screws securing the ther mostat to the mounting brack et. ( NOTE: It is not necessary to remove the bracket.) Pull the thermostat from the cookpot. 6. Carefully insert the replacement therm ostat into the cookpot, being careful not to b end [...]

6-6 4. If replacing a water level sensor: a. Disconnect the lead by removing the keps nut holding it in place. b. Remove the screw in the sensor flange. c. Carefully pull the failed sensor from the pr obe block and repl ace with the new sensor. d. Reattach the lead and reverse Steps 1-3 to complete the procedure. 5. If replacing the probe: a. Mark [...]

6-7 6.3.7 Replacing the Water Faucet 1. Drain the cookpot and disconnect the cooke r from the electrical power supply. 2. Turn off the water supply to the cooker. 3. Disconnect the incoming water lines at the nipple s that protrude from the holes in the upper access panel. If necessary, remove any quick-disc onnect fittings that would prevent the a[...]

6-8 8. Assemble the replacem ent faucet to the moun ting bracket and comple te the procedure by reversing Steps 1-6. 6.3.8 Replacing the Cookpot or Rinse Tank 1. Disconnect the unit from the electrical pow er supply and from the water supply. 2. Remove the cover from the component box, mark the element leads, disconnect them from the contactors, an[...]

6-9 5. If the unit is equipped with a pr essure regulator, disconnect the regulator from the water line at the outlet side. Disconnect a t this compression fitting. 6. Remove the screws securing the flu ecap assembly to the back panel of the cabinet and rem ove the assembly from the unit. On 8SMS units, rem ove the connecting strip di sconnected in[...]

6-10 6.3.9 Replacing the Basket Lift Motor and Related Components 1. Disconnect the unit from the electrical power suppl y and dismount the basket lift arm. Attach a pair of Vise Grip™ pliers (or a sim ilar locking device) to the basket li ft rod where it protrudes from the cabinet to pr event it from sliping back down into the cabine t when the [...]

6-11 6.4 Troubleshooting 6.4.1 How the Autofill System Works The heart of the autom atic filling (AutoFill) system is a normally close d solenoid valve that op ens when 24VAC is applied. When th e controller is turned on, it checks to see if the upper water level sensor is grounded by contact with wa ter in the cookpot. If it is not, circuitry in t[...]

6-12 The contactor block is the terminal block to which the element leads are connected and where actual contact is made between the leads and the line voltage. Built in to the co ntactor block is a coil (electronic switch) that closes when a ground for the 24VAC from th e transformer is supplied by the controller calling for heat. When it closes, [...]

6-13 Technician Troubleshooting Guides (Continued) TROUBL ESHOOT ING THE BASKET LIFT With the ba sket lift in the UP po sition, i s 13-1 7VDC present at pin 10 of 15-pin plug (0 volts if in DOWN po sition) ? Probabl e caus e is a fai l ed cont roll er. No With the ba sket lift in the UP po sition, i s 13-1 7VDC presen t at r elay ter minal A (0 vol[...]

6-14 Technician Troubleshooting Guides (Continued) On 8SMS and 8BC un its, i s 13-17VDC present at pin 10 when lift is in UP positio n and zero VDC w hen lift is i n DOW N position? TROUBLESHO OTING THE CONTROLLER Is 24V AC present at pin 1? Is 24VAC present at pin 4 when off and zero VAC whe n calling for heat? Yes Yes Is 24VAC present at pin 6 wh[...]

6-15 Technician Troubleshooting Guides (Continued) Before performing the follow ing check s, disconnect the unit fro m the electrical pow er source and check all wiring connections invo lved to ensure the y are secur e. Each of the following checks is to be pe rformed with t he unit connected t o the electrical power supply, w ith the controller on[...]

6-16 6.5 Wiring Diagrams NC ALL READINGS REFERENCED TO GROUND WITH THE COMPUTER OPERATING COMPUTER CONT ROL FIELD CONNECTION SINGLE PH ASE 24VAC 1 NC COM 23 45 1C 1 23 2C 45 4C N 1HV 2 1 1C1 3 5 1C2 2HV 8C 46 1C3 3HV ] 8C 16C 1C AS REQU I RED POSI T IO N TAP COM TRANSFORMER TYPE 5AMP TYPE 5AMP 15C 17C 16C 11C 11C 3C 8050377J S 13C X 67 NC 89 SD 10 [...]

6-17 GM C N.C. N. O. MICRO SWIT CH GEA R MOTOR CONNECTOR LINE LOAD CONTACT OR COIL SOLENOID 1 2 3 4 5 6 7 8 9 1 01 11 21 3 1 41 5 1 2 3 4 5 6 7 8 9 1 01 11 21 3 1 41 5 13 5 7 9 1 1 2 4 6 8 10 12 1C 2C 4C 7C 9C 10C 12C 1C1 1C2 1C3 1HV 2HV 3HV 16C 24C 11C 2 5 7 71C 8C COMPU TER CO NTROL 1C BASKET LIFT RELAY PROBE LOW WATER SENSOR HIGH WATER SENSOR TR[...]

7-1 ELECTRIC COOKERS 8SMS, 8BC AND 8C CHAPTER 7: PARTS LIST 7.1 Accessories 1 2 3 4 7 5 6 8 9 10 11 12 13 ITEM PART # COMPONENT 1 810-2112 Basket Hanger, W ire Form 2 809-0171 Basket Hanger Screw 3 803-0155 Holder, Portion Cup 4 803-0018 Cup, Portion 5 823-1662 Basket, Bulk Product 6 803-0167 Rack, Basket Support 7 910-2545 Strainer 8 806-3811 Legs[...]

7-2 7.2 Basket Lift Components 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27[...]

7-3 ITEM PART # COMPONENT 1 809-0127 Screw, ¼-20 x ½-inch R ound Head 2 810-0192 Rod, Basket Lift 3 823-1840 Arm, Basket Lift 4 900-7226 Enclosure, Basket Lift 5 809-0050 Nut, 8-32 Hex Head 6 Motor, Basket Lift 807-0107 120 VAC 807-0108 240VAC 7 920-3095 Mount, Basket Lift Motor 8 809-0049 Nut, 6-32 Hex Head 9 812-0138 Insulation, Paper 10 807-02[...]

7-4 7.3 Cabinetry 1 3 5 6 11 2a 9 8 10 12 13 14 15 4 16 16a 16b 16c 16d 16e 17 18 19 20 21 23 22 24 26 25 17 11 12 7 2b[...]

7-5 ITEM PART # COMPONENT 1 806-9744SP Door Assembly (does not include handles) 2a 810-1402 Handle, W ireform Door ( cannot replace 210-9214 ) 2b 210-9214 Handle, Eurolook Door ( cannot replace 810-1402 ) * 809-0266 Screw, Door Handle * 810-1508 Hinge Bracket, Door * 806-4487SP Pin Assembly, Door * 826-1343 Spring, Door Pin 3 806-4735SP Frame Assem[...]

7-6 7.4 Cookpot and Rinse Tank Components 1 2 3 4 5 6 7 8 9 10 11 12 13 27 26 25 24 23 22 21 20 19 18 14 15 16 17 28 29 8 8 9 10 11 12 30 31 25 33 32 9 10 24 23 22 21 20 15 14 19 34 7543[...]

7-7 ITEM PART # COMPONENT 1 810-0698 Cookpot, 8SMS/8BC/8C 2 810-1697 Block, Probe * 826-1081 Kit, Probe Block (old style with pins and cover) * 823-2791 Cover, Probe Block * 823-1942 Cover, Probe (old style with holes f or pins) 3 823-1920 Sensor, Lower W ater Level (approximately 7 inches long) 4 823-1921 Sensor, Upper W ater Level (approximately [...]

7-8 7.5 Electrical Compone nts and Controllers 1 2 3 4 2 3 6 8 9 10 11 12 13 14 15 12 16 17 18 20 21 19 5 7 ITEM PART # COMPONENT 1 807-1396 Relay, 24VDC 2 807-1308 Holder, Fuse 3 807-1555 Fuse, 5 Amp 4 809-0362 Screw, #8 x 1¼-inch Hex Head 5 807-0878 Block, Terminal 6 807-0263 Terminal, Split 7 807-0680 Transformer, 208/240VAC – 24VAC 8 807-007[...]

7-9 7.6 Water Supply Components 1 2 3 4 5 6 7 9 8 11 12 13 10 6 ITEM PART # COMPONENT 1 806-4770 Solenoid Assem bly, Autofill 2 810-1208 Regulator, Water Pressure 3 813-0412 Faucet, Double Jointed * 826-1132 Kit, Faucet Repair (contains two valve assem blies) 4 900-2114 Tube, Copper W ater Supply 5 910-2496 Tube, Stainless Steel Autofill 6 813-0302[...]

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Shipping Address: 8700 Line Av enue, Shreveport, Louisiana 71106 TEL 1-318-865-1711 FAX (Parts) 1-31 8-219 -7140 (Tech Support) 1-31 8-2 19-7135 PRINTED IN THE UNITED STATES SERVICE HOTLINE 1-800-551-8633 819-5246 FEB 11[...]