Frymaster BIGLA30 manual

OPERATOR’S MANUAL FRYMASTER BIGLA30 SERIES GEN II LOV™ GAS FRYER TABLE OF CONTENTS WARRANTY STATEM ENT ................................................................................................... Page i INTRODUCT ION .................................................................................................................. . Page [...]

NOTICE IF, DURING THE WA RRANTY PERIOD, THE CUSTOMER USES A PART FOR THIS MA NITOWOC EQUIPMENT OTHER THA N AN UNMODIFIED NEW OR RECYCLED PA RT PURCHASED DIRECTLY FROM FRYMA STER DEAN, OR A NY OF ITS A UTHORIZED SERVICE CENTERS, AND/OR THE PA RT BEING USED IS MODIFIED FROM ITS ORIGINAL CONFIGURA TION, THIS WARRA NTY WILL BE VOID. FURT HER, FRYMASTER[...]

DA NGER A dequate means must be prov ided to limit the movement of this appliance without depending upon the gas line connection. A ll fryers equipped w ith casters must be stab ilized by installing restraini ng chains. If a flexible gas line is used, an additional restraining cable must be connected at all times when th e fryer is in use. CA UTION[...]

i LOV™ GAS W ARRANTY ST A TEMENT Frymaster, L.L.C. makes the following limited warranties to the original purchaser only for this equipment and replacement parts: A. WARRANTY PROVISIONS - FRYERS 1. Frymaster L.L.C. warrants all components against defects in material and workmanship for a period of two years. 2. All parts, with the exception of th[...]

ii E. PARTS RETURN All defective in-warranty parts must be returned to a Frymaster Authorized Factory Service Center within 60 days for credit. After 60 days, no credit will be allowed. F. WARRANTY EXCLUSIONS This warranty does not cover equipment that has been dam aged due to misuse, abuse, alteration, or accident such as: • improper or unauthor[...]

1-1 BIGLA30 SERIES GEN II LOV™GAS FRYER CHAPTER 1: INTRODUCTION 1.1 General Read the instructions in this manual thoroughly before attempting to operate this equipment. This m anual covers all configurations of models and BIGLA30 LO V™ fryers. Models designated BIGLA30 are equipped with Foot- Print Pro built-in filtration systems. The fryers in[...]

1-2 DANGER DANGER boxes contain information about actions or conditions that may cause or result in injury to personnel , and which may cause damage to your system and/or cause your system to malfunction. Your fryer is equipped with automatic safety features: 1. High-temperature detection shuts off gas to the bur ner assem bly should the controllin[...]

1-3 1.6 Definitions QUALIFIED AND/OR AUTHORIZED OPERATING PERSONNEL Qualified/authorized operating personnel are those who have carefully read the inform ation in this manual and have familiarized them selves with the equipment func tions, or who have had previous experience with the operation of the equipment covered in this m anual. QUALIFIED INS[...]

1-4 When ordering parts, the following information is required: Model Number: Serial Number: Type of Gas or Voltage: Item Part Number: Quantity Needed: Service information may be obtained by contacting your local ASA/Distributor. Service m ay also be obtained by calling the Frymaster Service Department at 1-800-551-8633 or 1-318-865-1711 or by em a[...]

2-1 BIGLA30 SERIES GEN II LOV™ GAS FRYER CHAPTER 2: INSTALLATION INSTRUCTIONS 2.1 General Installation Requirements Proper installation is essential for the safe, effici ent, trouble-free operation of this appliance. Qualified, licensed, and/or authorized installation or service personnel, as defined in Section 1.6 of this ma- nual, should perfor[...]

2-2 The fryer flue opening must not be placed close to the intake of the exhaust fan, and the fryer must never have its flue extended in a “chimney ” fashion. An extended flue will change the combustion characteristics of the fryer, causing longer recovery time. It also frequently causes de lay ed ignition. To provide the airflow necessary for [...]

2-3 DANGER This appliance is equipped with a speci al (grounding) plug for your protection against electrical shock, a nd must be plugged directly into a properly grounded re- ceptacle. Do not cut, remove, or otherwise bypass the grounding prong on this plug! DANGER This appliance requires electrical power for operation. Place the gas control valve[...]

2-4 NOTE: There are no built-in leveling devices on fryers equippe d with casters. The floor where the fryer is to be installed must be level. 3. Test the fryer electrical system: a. Plug the fryer electrical cord(s) into a grounded electrical receptacle. NOTE: To ensure the safe and efficient operation of the fryer and hood, the electrical plug fo[...]

2-5 DANGER The appliance must be isolated from the gas supply piping sy stem by closing its in- dividual manual shutoff valve during any pr essure testing of the gas supply piping system at test pressures equal to or less than ½ PSI (3.45 kPa, 13.84 inches W.C.) DANGER “Dry-firing” your unit will cause damage to the fry pot and can cause a fir[...]

2-6 COUNTRIES CATEGORIES GAS PRESSURE (MBAR) AUSTRIA (AT) II2H3B/P G20 20 G30, G31 50 BELGIUM (BE) I2E(R)B G20, G25 20, 25 I3+ G30, G31 28-30, 37 DENMARK (DK) II2H3B/P G20 20 G30, G31 30 FRANCE (FR) II2Esi3+ G20, G25 20, 25 G30, G31 28-30, 37 II2Esi3P G20, G25 20, 25 G31 50 FINLAND (FI) II2H3B/P G20 20 G30, G31 30 GERMANY (DE) II2ELL3B/P G20, G25 2[...]

2-7 3. Light the fryer following the procedures that are descri bed in the “ Lighting Instructions” found in Chapter 3 of this manual. DANGER “Dry-firing” your unit will cause damage to the fry pot and can cause a fire. Alw ays ensure that cooking oil or water is in the frypot before firing your unit. 4. The burner manifold pressure should [...]

2-8 Conversion of this appliance from one type of gas to another should only be performed by qualified, licensed, and authorized installation or service personnel, as defined in Section 1.6 of this manual. BIGLA30 LOV™ gas fryers manufactured for Non-CE countri es use different burners for each type gas. The burners in fryers built for propane ga[...]

2-9 2.6 After Fryers are Positioned at the Fry ing Station DANGER No structural material on the fryer should be al tered or remov ed to accommodate placement of the fryer under a hood. Questions? Call the Fry m aster Dean Service Hotline at 1-800-551-8633. 1. Once the fryer has been positioned at the frying station, use a carpenter’s level placed[...]

3-1 BIGLA30 SERIES GEN II LOV™ GAS FRYER CHAPTER 3: OPERATING INSTRUCTIONS TYPICAL CONFIGURATION (BIGLA330 SHOWN) NOTE: The appearance of your fryer may differ slightly from that shown depending upon configuration and date of manufacture.[...]

3-2 3.1 Equipment Setup and Shutdown Procedures WARNING The on-site supervisor is responsible for ensuring that operators are made aware of the inherent hazards of operating a hot oil filtering system, particularly the aspects of oil filtration, draining and cleaning procedures. CAUTION Before lighting the fryer, make sure the fry e r is OFF and th[...]

3-3 3.1.2 Lighting the Fryer 1. Press the computer ON/OFF switch to the OFF position. Honeywell ON OFF Honeywell ON OFF Fo r No n - CE Fr ye r s A fte r p lac ing th e O N /O F F sw itc h in th e O FF posi t i on , t ur n t he gas val ve knob t o t he OF F posit i on. W ai t 5 m i nute s, t hen tur n the knob to th e O N p o s tio n an d p ro c e e[...]

3-4 adjust the position of the plate to open or close th e air intake opening until a bright orange-red glow is obtained. Carefully hold the plate in position and tighten the locking nut. 3.1.3 Shutdown For short-term shut down during the workday: 1. Place the computer ON/OFF switch in the OFF position and put the frypot covers in place. When shutt[...]

3-5 3.3 Low Oil Volume Automatic Refill When the Low Oil Volume (LOV™) system is in place on the fryer, the frypot oil levels are continually checked and topped off as necessary from a reservoir in the cabinet. The reservoir holds a 35 pound box of oil. In a typical operation this will last approximately two days. Components of the system are ann[...]

3-6 1. Open the cabinet and slide the JIB from the cabinet (see Figure 4). Figure 4 2. Remove the cap and pour any remaining oil in the container into all fry vats equally (see Figure 5). Figure 5 3. Place new JIB upri ght and remove the cap and foil seal (see Figure 6). Figure 6 4. Put the tube in the new full container (see Figure 7). Figure 7 5.[...]

4-1 BIGLA30 SERIES GEN II LOV™ GAS FRYER CHAPTER 4: M3000 COMPUTER INSTRUCTIONS 4.1 M3000 General Information Welcome to the M3000, a computer that retains the one-button ease of the M2000 and 100B and the utility of 40-product menu capability. The computer is easy to use. One button push starts a cook cycle for an item cooked in a dedicated vat.[...]

4-2 4.2 Basic Operation[...]

4-3 4.3 Cooking with Mu lti-Product Display[...]

4-4 4.4 Cooking with Dedicated Display[...]

4-5 4.5 Changing from Breakfast Setup to Lunch Press and quic kly release product button for french fries. <<<< >>>> 1 ABC 1 Computer will change from HASH BRN to <<<< >>>>; an alarm will sound. Press and hold the cook channel button under the display until a beep is heard (approximately three se cond[...]

4-6 4.6 Changing from L unch Setup to Breakfast Press and quickly release product button for hash browns. 1 Computer display will change from FR FRIES to <<<< >>>>; an alarm sound s. Press and hold the cook channel button under the d isplay until a beep is he ard (approximate ly three seconds) and release. Display changes to[...]

4-7 4.7 M3000 Button Description and Functions 4.7.1 Navigation Buttons The menu on the M3000 uses 34 and tu buttons to navigate the various menus and submenus. When programming, the left screen shows a menu or submenu item. The right screen is f or data entry. Data is entered with alpha-numeric ch aracters, scrolling through lists or by toggling b[...]

4-8 4.8 M3000 Menu Summary Tree Reflected below are the major programming section s in the M3000 and the order in which submenu headings will be found under the sections in the Installation and Op eration Manual. Adding New Product Menu Items (Product Selec ti on) See section 4.10 .2 Storing Product Menu Items in Product Bu ttons See section 4. 10.[...]

4-9 4.9 Fryer Setup Mode Progra mming The computer, upon initial power up, when changing out a computer or accessed from Level 1, can have parameters set. The setup sets the time, da te, date form at, language, fryer type, vat type, oil system type and the temperature scale. These se ttings should only be chan ged by a technician. The computer disp[...]

4-10 10. Use the 3 and 4 buttons to toggle between 12hr and 24hR . 11. With the desired sel ection displayed, press the  ( 1 yes ) button . The computer displays ENTER TIME on the left and current tim e on the right in hh:MM format. AM or PM is displayed if 12 hours system is chosen. Example: 7:30 AM is entered 0730 if using the 12 hour format. [...]

4-11 20. Use the 3 and 4 buttons to toggle between split and full . 21. With the desired sel ection displayed, press the  ( 1 yes ) button. The computer displays OIl SYSTEM on the left and JIB on the right. 22. Use the 3 and 4 buttons to toggle between jib and bulk . NOTE: A JIB system uses a disposable JIB (Jug in a Box). A BULK system has larg[...]

4-12 4.10.2 Adding New Product Items to the Menu (PRODU CT SELECTION) This function is used to add additi onal products to the computer menu. To add a new product to the menu: 1. With the computer OFF , enter Level 1 programm ing mode by pressing the TEMP and INF O buttons simultaneously until LEVEL 1 is displayed. The computer displays ENTER Code [...]

4-13 8. Press the 4 button to advance the cursor to the next display space. Use the #0 key to insert a space. The 3 button can be used to m ove the cursor back. For example, to enter “ WINGS ”, press the #8 key two tim es until W appears in the display. Then use the 4 button to advance the cursor to the n ext display space. Press the #3 key u n[...]

4-14 17. With duty time 1 (shake time) entered, press the u ( INFO ) button to save duty time one and scroll to DUTY TIME 2 . If a product calls for a second duty to be preformed, it can be entered here. Use the instructions above to enter duty time two, otherwise press the u ( INFO ) button to save the duty time and scroll to QUAL TMR (Quality Tim[...]

4-15 24. If no further programm ing is necessary, press the  (2) button. The computer displays the select product option with the product (ex. FR FRIEs ) on the right screen. Press the  (2) button again. Computer displays Level 1 program changing to the Product selection prompt. 25. Press the  (2) button to quit and to return to OFF . 4.10[...]

4-16 4.10.4 Draining a nd Refilling Vats, and Di sposing of Oil When cooking oil is exhausted, drai n the oil into an a ppropriate container for transport to the disposal container. Frymaster reco mmends a McDonald’s Shortening Di sposal Unit (MSDU). Do not drain deep clean (boil- out) solution into an MSDU . NOTE: If using an MSDU built before J[...]

4-17 DANGER When draining oil into an appropriate META L container, make sure the container will hold at least FOUR gallons ( 15 liters) or more, otherwi se hot liquid could overflow and cause injury. The computer displays INSERT DISPOSAL UNIT . Once the filter pan is removed the computer displays alternating with IS DISPOSE UNIT IN PLACE? and YES [...]

4-18 1. With the computer OFF , press and hold the FLTR button of the corresponding vat for three seconds. The computer displays fltr menu for three seconds changing to Auto Filter . 2. Press the u ( INFO ) button and sc roll to dispose . 3. With dispose displayed, press the  ( 1 yes ) button to continue. The computer display alternates between [...]

4-19 The computer displays CLOSE DISPOSE VALVE . 11. Close the dispose valve by pushing the valve handle toward the rear of the fryer until it stops. Relock the valve if required by your manager. The vat is ready to be refilled wi th oil. Continue to Section 4.10.4.4 to fill the vat, otherwise press the  (2) button to exit. *NOTE : If the comput[...]

4-20 The first two menu items: AUTO FILTER and MANTAINENCE (MANUAL) FILTER are covered in Chapter 5. The other menu items are covered on the following pages. The DRAIN TO PAN and FILL VAT FROM DRAIN PAN functions are used prim arily for diagnostic purposes. They are used when oil is to be drained to the pan or returned to the frypot. 4.11.2 Drain t[...]

4-21 DANGER Open the filter pan slowly to avoid splashing of hot o il that may cause severe burns, slipping and falling. 9. Carefully pull the filter pan from the fryer. The computer displays IS PAN EMPTY? alternating with yes no . NOTE : A small quantity of oil m ay remain in the pan after refilling. 10. If the pan is empty, press the  ( 1 yes [...]

4-22 The computer displays FILLING while the vat is refilling. After fillin g the computer displays IS VAT FULL? alternating with yes NO . 5. Press the  ( 1 yes ) button if vat is full to exit and return to OFF . If vat is not full press  ( 2 NO ) button to continue filling. 4.11.4 Fill Vat from Bulk Fill vat from bulk selection is used when [...]

4-23 4.11.5 Pan to Waste Pan to waste selection is an opti on that allows bulk oil systems to pump excess oil in the pan to the bulk oil waste tanks without draini ng the existing oil in the frypot. 1. With the computer OFF , press and hold the filter button for the vat to be refilled for three seconds. The computer displays filter menu for three s[...]

4-24 3. Press the t and u buttons to scr oll between: a. Product selection See pg. 4-12 b. aif clock See pg. 4-24 c. DEEP CLEAN MODE See pg. 4-25 d. hi limit test See pg. 4-30 e. Fryer setup See pg. 4-9 4. With the selection displayed, press the  ( 1 yes ) button to select chosen menu it em. 4.12.1 AIF CLOCK The AIF Clock mode allows programming[...]

4-25 9. Press the u ( INFO ) button. The computer displays 0 DUR . This is the amount of time the AIF is to remain suspended. 10. Use the number keys to enter a time between 0 and 999 minutes (ex. 1½ hours is entered as 90 minutes). Enter 90 for this example. The computer displays 090 DUR . Four different time periods to suspend filtration are ava[...]

4-26 *If the bulk oil system waste tank is full, the computer displays RTI TANK FULL alternating with CONFIRM . Press the  ( 1 ) button and call the bulk oil waste provider. Th e display returns to OFF . DANGER When draining oil into a dis posal unit, do not fill above the maximum fill line located on the container. DANGER Allow oil to cool to 1[...]

4-27 9. Bulk Oil System: Press the  (2) button to run the pum p again if the pan has oil remaining; otherwise continue to the next step. 10. Bulk Oil System: Once the pan is empty, press the  ( 1 ) button (see Figure 4.10.4.3.10). Bulk Oil System: The computer displays CLOSE DISPOSE VALVE . 11. Bulk Oil System: Close the dispose valve by push[...]

4-28 18. Bulk or JIB System: The computer display s SCRUB VAT COMPLETE? alternating with yes . Press the 9 ( 1 yes ) button. 19. Bulk or JIB System: The computer displays DRAINING . The drain opens to drain the small amount of residual solution left in the vat. Rinse excess solution from vat. 20. Bulk or JIB System: The computer display s Rinse com[...]

4-29 The vat begins to heat. The computer displays the actual vat temperature during the test. When the temperature reaches 410°F ± 10° F ( 210°C ± 12°C)*, the computer disp lays hot hi-1 alternating with the actual temperature (ex. 410F ) and continues heating. *NOTE: In computers used in the European Union (those with the CE mark), the tem [...]

4-30 3. Press the t and u buttons to scr oll between: a. Prod comp See pg. 4-30 b. e-log See pg. 4-31 c. password SETUP See pg. 4-31 d. alert tone See pg. 4-32 e. filter After See pg. 4-33 f. filter time See pg. 4-34 NOTE: Use the 3 and 4 buttons to move between positions within the selections. When entering numbers, press the co rresponding button[...]

4-31 6. If changing this setting, enter a number between 0-9. 7. Press the  (2) button to accep t selection. 8. Press the  (2) button two tim es to exit. The computer displays OFF . 4.13.2 E-LOG MO DE The E-LOG mode is used to view the ten most r ecent error codes encountered on the fryer. These codes are displayed from 1-10 with the most rec[...]

4-32 b. usage – Established password to enter usage mode to reset usage statistics. (Default is 4321) c. level 1 – Establishes password to enter level 1 mode. (Default is 1234) d. level 2 – Establishes password to enter level 2 mode. (Default is 1234) 4. Press the  ( 1 yes ) button to accept selection. The computer displays modify? alterna[...]

4-33 The computer displays volume 1-9 on the left and 9 on the right. 3. Use the number keys to set volume level . Select from nine levels of volume with 1 being the softest and 9 the loudest. 4. Use the t and u buttons to scroll to tone 1-3. The computer displays tone 1-3 on the left and 1 on the right. 5. Use the number keys, to set the tone freq[...]

4-34 5. Press the  (2) button again to exit. The computer displays OFF . 4.13.6 FILTER TIME The FILTER time option is used to set the elapsed time before a filtration prompt. This option is useful in lower volume stores , where filtration is desired more often than the amount the cook cycles would generate. 1. Perform steps 1-3 on pages 4-29 thr[...]

4-35 2. Press the t and u buttons to scr oll between: FULL VAT CONFIGURATION a. filter stats See pg. 4-35 b. review usage See pg. 4-36 c. last load See pg. 4-37 SPLIT VAT CONFIGURATION a. filter stats See pg. 4-35 b. review usage See pg. 4-36 c. last load L See pg. 4-37 d. last load R See pg. 4-37 NOTE: Use the 3 and 4 buttons to move between days [...]

4-36 SPLIT VAT CONFIGURATION a. DAY (wed), DATE (03/20/07) – Current day and date. b. l fIltErEd # DAy – Number of times left vat filtered and day. c. L flt bpsd # day, – Number of times lef t vat filter was bypassed and day. d. L flt avg day, – Average number of cook cycles per filter/left vat and day. e. R filtered # day, – Number of ti[...]

4-37 4. If resetting usage statistics, return to step 3 and scroll to RESET USAGE , othe rwise skip to step 7. The computer displays reset usage . 5. With the desired sele ction displayed, press the  ( 1 yes ) button to select chosen menu item. The computer displays enter code . 6. Using the number keys enter 4321 . Note: Codes are changeable. 4[...]

4-38 4. Press the  (2) button to return to INFO MO DE changing to filter stats prompt. 5. Press the  (2) button again to quit. The computer displays OFF .[...]

5-1 BIGLA30 SERIES GEN II LOV™ GAS FRYER CHAPTER 5: FILTRATION INSTRUCTIONS 5.1 Introduction The FootPrint Pro filtration system allows the oil in one frypot to be safely and efficiently filtered while the other frypots in a battery remain in operation. Section 5.2 covers preparati on of the filter system for use. Oper ation of the system is cove[...]

5-2 3. Then in reverse order, place the meta l filter screen in the cen ter of the bottom of the pan, then lay a filter pad over the screen, ensuring that the ro ugh side of the pad is up. Make sure that the pad is in between the embossed ridges of the filte r pan. Then position the hold down ring on top of the pad. If using filter paper, lay a she[...]

5-3 If the oil level is too low, the com puter displays OIL LEVEL TOO LOW alternating with YES. Press 9 (1) YES to acknowledge issue and return to idle cook mode. Check to see if the JIB is low on oil. If JIB is not low and this continues to occur, contact your ASA. If YES is chosen, SKIM VAT is displayed for ten seconds changing to cOnfIRm alterna[...]

5-4 2. Press the 9 ( 1 yes ) button to continue. The computer displays filter NOW? Alternating with YES/NO . 3. Go to step 1 section 5.3 on page 5-2 to continue. 5.4 Troubleshooting the Auto In termittent Filtration (AIF) 5.4.1 Incomplete Filtration Should the AIF procedure fail after the filter pad wa s changed an error message is generated. Use t[...]

5-5 * NOTE : If the filter pad change time has expired, normally every 25 hours , the CHANGE FILTER PAD? message repeats every 15 m inutes instead of every four minutes. 6. Remove the pan. The computer display changes to CHANGE PAD . Change the filter pad and ensure the filter pan has been pul led forward, out of the cabinet fo r at least 30 second[...]

5-6 5.4.3 Filter Error Flowchart Change filter pad and ensure filter pan is pulled out for a minimum of 30 seconds. Fryer return s to cook mode for 4 minutes or 15 minutes if pad change exp ired. NORMAL OPERATION RESUMES SIXTH CONSECUTIVE FILTER ERROR Fryer returns to cook mode for 15 minutes. TECH ENTERS CODE MESSAGE DISPLAYED Call an Authorized R[...]

5-7 5.4.4 Clogged Drain or Oil Sensor Fail Flowchart[...]

5-8 5.4.5 Filter Busy When FILTER BUSY is displayed the MIB board is waiting on another vat to be filtere d or waiting on another issue to clear. Wait 15 minutes to see if problem is corrected. If not, call your local ASA. DANGER Do not drain more than one frypot at a ti me into the built-in filtration unit to avoid overflow and spillage of hot oil[...]

5-9 Computer displays fIltEr menu for three seconds changing to Auto Filter . 2. Press the u ( INFO ) button to scro ll to maInT fIltEr . 3. When the desired selection is displayed press the 9 ( 1 ) button to continue. The computer displays maInT fIltEr? alternating with Yes NO . 4. Press the 9 ( 1 yes ) button to start the manual filtration proces[...]

5-10 The computer displays rinsing . The drain valve closes and the filter pump continues to run and refills the pot. The drain valve opens and remains open and the computer displays rinse again? alternating with yes no . 9. If the pot is clear of debris, press the 8 ( 2 NO ) button to continu e and skip the rinse again cycle. If rinse again is des[...]

6-1 BIGLA30 SERIES GEN II LOV™ GAS FRYER CHAPTER 6: PREVENTATIVE MAINTENANCE 6.1 Fryer Preventive Maintenance Checks and Service DANGER The crumb tray in fryers equipped with a filter system must be emptied into a fireproof con- tainer at the end of frying operations each day. Some food particles can spontaneously combust if left soaking in certa[...]

6-2 There are no periodic preventive maintenance checks and services required for your FootPrint Pro Filtration System other than daily cleaning of the filter pan with a solution of hot water and McDonald’s All Purpose Concentrate. If you notice that the system is pum ping slowly or not at all, verify that the filter pan screen is on the bottom o[...]

6-3 Wipe the filter pan and all detachable parts and accessories with a clean dry cloth. Use a cloth dam pened with a solution of McDonald’s All Purpose Concentrate to remove accumulated carbonized oil. Rinse and thoroughly dry each part. DO NOT use steel wool or abrasive pads to clean these parts. The scratches that result from such scrubbing ma[...]

6-4 3. Wrap the motor with plastic wrap to prevent water from entering it. Spray degreaser or detergent on the blower wheel and the blower housing. Allow it to soak for five minutes. Rinse the wheel and housing with hot tap water, then dry with a clean cloth. (See Figure 3) Blower Hous ing Blower W he el W ra p t he m ot or and wires with plast ic [...]

6-5 TYPICAL BLOWER ASSEMBLY SOME CE BL OW ER ASSEMBLIES MAY BE CONFI GURE D THI S W A Y REPLACE THE O-RINGS Refer to McDonald’s MRC cards for specific details on replacing the O-rings on the filter connection. 6.6 SEMI-ANNUAL CHECKS AND SERVICE 6.6.1 Clean Gas Valve Vent Tube NOTE: This procedure is not required for fryers configured for export t[...]

6-6 • Verify that burners and associated com ponents (i.e. ga s valves, pilot assemblies, ignitors, etc.) are in good condition and functioning properly. Inspect all gas connections for leaks and verify that all connections are properly tightened. • Verify that the burner manifold pressure is in accordan ce with that specified on the appliance?[...]

7-1 BIGLA30 SERIES GEN II LOV™ GAS FRYER CHAPTER 7: OPERATOR TROUBLESHOOTING 7.1 Introduction This chapter provides an easy reference guide to some of the com mon problems that may occur during the operation of your equipment. The troubl eshooting guides that follow are intended to help you correct, or at least accurately diagnose, probl ems with[...]

7-2 7.2 Troubleshooting Fryers 7.2.1 Computer and Heating Problems PROBLEM PROBABLE CAUSES CORRECTIVE ACTION No display on the computer. A. Computer not turned on. B. No power to fryer. C. Failed computer or other com ponent A. Press the ON/OFF switch to turn the computer on. B. Verify that the fryer is plugged in and that the circuit breaker is no[...]

7-3 7.2.2 Error Messages and Display Problems Problem Probable Causes Corrective Action M3000 display shows hot-hi-1 . Frypot temperature is more than 410ºF (210ºC) or, in CE countries, 395ºF (202ºC). Shut the fryer down im mediately and call your ASA for assistance. M3000 display shows REMOVE DISCARD . A product cook is started that has a diff[...]

7-4 PROBLEM PROBABLE CAUSES CORRECTIVE ACTION Drain valve or return valve stays open. A. AIF board has failed. B. Actuator has failed. Call your ASA for assistance. Filter pump won’t start or pump stops during filtering. A. Power cord is not plugged in or circuit breaker is tripped. B. Pump m otor has overheated causing the thermal overload switc[...]

7-5 Problem Probable Causes Corrective Action Frypots won’t top off. A. Fryer temperature too low. B. Oil is too cold. C. JIB out of oil (yellow light illuminated) D. Service required error exists A. Fryer temperature must be at setpoint. B. Ensure that the oil in the JIB is above 70°F (21°C). C. Ensure the JIB is not out of oil. Replace JIB an[...]

7-6 E11 ERROR DRAIN VALVE NOT CLOSED Drain valve was trying to close and confirmation is missing E12 ERROR RETURN VALVE NOT OPEN Return valve was trying to open and confirmation is missing E13 ERROR RETURN VALVE NOT CLOSED Return valve was trying to close and confirmation is missing E14 ERROR AIF BOARD MIB detects AIF missing; AIF board failure E15[...]

A–1 BIGLA30 SERIES GEN II LOV™ GAS FRYER APPENDIX A: RTI (BULK OIL) INSTRUCTIONS A.1.1 Bulk Oil Systems Bulk oil systems have large oil storage tanks, typically located in the rear of the resta urant, that are connected to a rear manifold on the fryer. Waste oil is pumped from the fryer, via the fitting located on the bottom, to the disposal ta[...]

BIGLA30 SERIES GEN II LOV™ GAS FRYER APPENDIX B: JIB Preparation with Solid Shortening Option 1. Open right door of fryer and remove brace in JIB cabinet. 2. Position melter in front of cabinet. Loosen bracket on left side of melter, if necessary, to ease placement in the cabinet. 3. Use the provided screws to attach the melter to existing holes [...]

BIGLA30 SERIES GEN II LOV™ GAS FRYER APPENDIX C: Solid Shortening Melter Use • Ensure shortening melter is on. • Fill melter with shortening. • Allow 2-3 hours for solid shortening to melt. DO NOT attempt to use the top off system with unmelted oil in the top off system. The low oil reservoir light will come on if the fryer calls for oil be[...]

Frymaster, L.L.C., 8700 Line Av enue, Shrev eport, Louisiana 71106 TEL 1-318-865-1711 FAX (Parts) 1-31 8-688-2200 (Tech Support Fax) 1-318 -219 -7135 PRINTED IN THE UNITED STATES SERVICE HOTLINE 1-800-551-8633 819-6286 A PRIL 2011[...]