Frymaster Pro H55-Series manual

Frymaster, a member of the Co mmercial Food Equipm ent Serv ice Association, recommends using CFESA Certified Tec hnicians. 24-Hour Service Hotline 1-800-551-8633 SEPTEMBER 2005 www.frymaster.com E-mail: service@frymaster.com *8195991* Pro H55-Series Gas Fryers Installation and Operation Manual[...]

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ii NOTICE IF, DURING THE WARRANTY PERIOD, THE CUST OMER USES A PART FOR THIS ENODIS EQUIPMENT OTHER TH AN AN UNMODIFIED NEW OR RECYCLED PART PURCHASED DIRECTLY FROM FRYMASTER DEAN, OR ANY OF ITS AUTH ORIZED SERVICE CENTERS, AND/OR THE PART BEIN G USED IS MODIFIED FROM ITS ORIGINAL CONFIGURATION, THI S WARRANTY WILL BE VOID. FURTHER, FRYMAST ER DEAN[...]

iii DANGER No structural material on the fryer should be altered or removed to accommodate placement of the fryer under a hood. Questions? Call the Frymaster Dean Service Hotline at 1-800-551-8633. DANGER Adequate means must be provided to limit the movement of this appliance without depending upon the gas line connection. Single fryers equipped wi[...]

1-1 PRO H55 SERIES GAS FRYER CHAPTER 1: GENERAL INFORMATION 1.1 Applicability and Validity The Pro H55 Series Gas Fryer has been approved by the European Union for sale and installa- tion in the following EU countries: AT, BE, DE, DK, ES, FI, FR, GB, IE, IT, LU, NL, NO, PT and SE. This manual is applicable to and valid for all Pro H55 Series Gas Fr[...]

1-2 1.3 Safety Information Before attempting to operate your unit, read the instructions in this m anual thoroughly. Throughout this manual, you will find notations enclosed in double-bordered boxes sim ilar to the ones that follow. CAUTION CAUTION boxes contain information about actions or conditions that may cause or result in a malfunction of yo[...]

1-3 1.5 Equipment Description Pro H55 Series high-efficiency ga s fryers employ a unique infrared burner system that uses up to 43% less energy to cook the same volume as conventi onal open-burner fryers. Models in this series include PH55, FMPH55, and FPPH55 variants. PH55 m odels have no built-in filtration system. FPPH55 models have a built-in F[...]

1-4 QUALIFIED INSTALLATION PERSONNEL Qualified installation personnel are individuals, firm s, corporations, and/or comp anies which, either in person or through a representative, are engaged in and are responsible for the installation of gas- fired appliances. Qualified personnel must be expe rienced in such work, be familiar with all gas precauti[...]

2-1 PRO H55 SERIES GAS FRYER CHAPTER 2: INSTALLATION INSTRUCTIONS 2.1 General Installation Requirements Qualified, licensed, and/or authorized installati on or service personnel, as defined in Section 1.7 of this manual, should perform all installa tion and service on Frymaster equipment. Conversion of this appliance from one type of gas to another[...]

2-2 One of the most important considerations of effi cient fryer operation is ventilation. Make sure the fryer is installed so that products of combusti on are rem oved efficiently, and that the kitchen ventilation system does not produce drafts that interfere with burner operation. The fryer flue opening must not be placed close to the intake of t[...]

2-3 DANGER This appliance requires electrical power for operation. Place the gas control valve in the OFF position in case of a prolonged power outage. Do not attempt to operate this appliance during a power outage. AUSTRALIAN REQUIREMENTS To be installed in accordance with AS 5601 / AG 601, local authority, gas, electricity, and any other relevant[...]

2-4 2. Single unit fryers must be stabilized by installing re straining chains on fryers equipped with casters or anchor straps on fryers equipped with legs. Follow the instructions in the accessory pack to install the chains or straps. DANGER Do not attach an apron drainboard to a singl e fryer. The frye r may become unstable, tip over, and cause [...]

2-5 Non-CE St andard for Incoming Gas Pressures Gas M inimum Maximum Natural 6" W . C. fPa[...]

2-6 Gas Connect ion Pi pe Siz es (Minimum i ncoming pi pe size should be 1 1/ 2" (41 mm)) Natur al 3/4 " (22 mm) 1" ( 28 mm ) 1 1/ 4" ( 36 mm ) Propane 1/2" (15 mm ) 3/4" (22 mm ) 1" (28 mm) Manufa c tu red 1" (2 8 mm) 1 1/4" (36 m m) 1 1/2" (41 m m) Ga s Sing le Un it 2 - 3 Unit s 4 or more units* [...]

2-7 1. Connect the quick-disconnect hose to the frye r quick-disconnect fitting under the front of the fryer and to the building gas line. NOTE: Some fryers are configured for a rigid connection to the gas supply line. These units are connected to the gas supply line at the rear of the unit. When using thread compound, use very sm all amounts on ma[...]

2-8 Non-CE Standard Burner Manifold Gas Press ures Gas Pressure Natural 3" W.C. 0.73 kPa Propane 8.25 " W.C. 2.5 kPa 5. Check the programmed tem perature or solid-state (analog) controller thermostat setting. (Refer to the separate Frymaster Fryer Controllers User’s Manual furnished with your unit for the setpoint programming instructio[...]

2-9 CE GAS CONVERSION INSTRUCTIONS 1. Between G20- and G25-type Natural Gas, adjust the gas pressure at the regulator. (Refer to the CE Standard Burner Manifold Gas Pressure Chart.) Do not change the orifice. 2. Between a 2 nd family (G20 or G25) and a 3 rd family gas (G30 Butane or G31 Propane): a. Change the orifices. b. Adjust the manifold press[...]

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3-1 PRO H55 SERIES GAS FRYER CHAPTER 3: OPERATING INSTRUCTIONS 3.1 Controller Operation and Programming Pro H55 Series gas fryers can be equipped with any of the following controlling devices: • Computer Magic III.5 • Solid State (Analog) Controller • Digital Controller • Basket Lift Timer Refer to the appropriate section of the separate Fr[...]

3-2 Lighting the Fryer 1. Press the computer/controller ON/OFF switch to the OFF position. Honeywell ON OFF Honeywell ON OFF Fo r No n - CE Fr y e r s Af t e r p l a ci n g t h e ON/ OF F s wi t c h i n t h e OFF po sitio n, tu rn the ga s va lve kn o b to the O FF posit i on. Wait 5 m i nutes , then t urn the knob to th e O N p o stio n a n d p ro[...]

3-3 the motor is a plate with a locking nut. Loosen the nut enough to allow the plate to be m oved, then adjust the position of the plate to open or close th e air intake opening until a bright orange-red glow is obtained. Carefully hold the plate in position and tighten the locking nut. 3.3 Boiling Out the Frypot To ensure that the frypot is free [...]

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4-1 PRO H55 SERIES GAS FRYERS CHAPTER 4: FILTRATION INSTRUCTIONS WARNING The on-site supervisor is responsible for ensuring that operators are made aware of the inherent hazards of operating a hot oil filtering system, particularly the aspects of oil filtration, draining and cleaning procedures. 4.1 Draining and Manual Filtering DANGER Draining and[...]

4-2 DANGER NEVER attempt to clear a clogged drain valve fr om the front of the valve! Hot oil will rush out creating the potential for severe burns. DO NOT hammer on the drain valve with the cleanout rod or other objects. Damage to the ball inside will result in leaks and will void the Frymaster warranty. 4. After draining the oil, clean al l food [...]

4-3 4.2.1 Preparation for Use with Filter Paper or Filter Pad 1. Pull the filter pan out from the cabinet and remove the crumb tray, hold-down ring, filter paper and filter screen. (See Figure 1) Clean all components with a solution of detergent an d hot water then dry thoroughly. The filter pan is equipped with roller s in rails, much like a kitch[...]

4-4 5. When the hold-down ring is in position, if using filter paper, sprinkle one cup of filter powder evenly over the p aper. (See Figure 4) If using a filter pad , position the hold down ring on top of the pad. DO NOT use filter powder with the pad. Figure 4 6. Replace the crumb tray in the filter pan, then pus h th e filter pan back into the fr[...]

4-5 4. Replace the Magnasol filter assembly in the filter pan, ensuring that the f itting on the bottom of the assembly is securely seated in the port in the bottom of the pan. Sprinkle one cup of the Magnasol XL filter pow der evenly over the scree n. 5. Replace the crumb tray, then push the filte r pan back into the fryer, positioning it all the [...]

4-6 2. Install the Power Shower. NOTE: Verify that the Power Shower O-ring and gasket are present and in good condition and that th e clean-out screws are installed at each corner.[...]

4-7 WARNING The filter pump is equipped with a manual reset switch in case the filter motor overheats or an electrical fault occurs. If this switch trips, turn off power to the filter system and allow the pump m otor to cool 20 minutes before attempting to reset the switch (see photo below). Filter Pump Reset Switch 6. Ensure the drain valve is ful[...]

4-8 4.4 Disassembly and Reassembly of the Magnasol Filter Dissassembly 1. Grasp the frame with your thumbs on the handles at the corner of the as sem bly and pull outward in opposite directions to separate the frame at the corner. Continue to open the frame (it will pivot at the opposite corner) until the outer screens and grid can be removed from [...]

4-9 Steps 1 and 2 - Stac k out er s c reens and insert edges into f ram e. Step 3 - Insert grid between screens after screens have been positioned in frame. Step 4 - Connect corner t hen pivot frame over free edges of sc reens. Handle 4.5 Draining and Disposing of Waste Oil When your cooking oil has reached the end of its us able life, drain the o [...]

4-10 4.6 Using the Optional Rear-Discharge Oil Disposal 1. Ensure the filter pan is clean and ready for filtering. DO NOT discharge oil through a di rty or incomplete filter pan. 2. Ensure the oil is at operating temperature. 3. Turn the fryer off. Wear protective clothing and use caution. Hot oil can cause serious injury. 4. Open the drain valve o[...]

5-1 PRO H55 SERIES GAS FRYERS CHAPTER 5: PREVENTIVE MAINTENANCE 5.1 Fryer Preventive Maintenance Checks and Service DAILY CHECKS AND SERVICE Inspect Fryer and Accessories for Damage Look for loose or frayed wires and cords, leaks, fo reign material in frypot or inside cabinet, and any other indications that the fryer and accessories are not ready a[...]

5-2 4. Set the thermostat to 195ºF (91ºC) or progr am the com puter for Boil-Out (see separate Frymas- ter Fryer Controllers User’s Manual ) and simmer the solution for 1 hour. WARNING Never leave the fryer unattended during this process. If the solution overflows, press the ON/OFF switch to the OFF position immediately. 5. After the solution h[...]

5-3 MONTHLY CHECKS AND SERVICE Check Calibration of Analog Controller Thermostat Control Knob (This check applies only to units equipped with Analog Controllers ) 1. Insert a good-grade thermometer or pyrom eter probe into the oil, with the end touching the fryer temperature-sensing probe and set the thermostat knob to frying tem perature. 2. After[...]

5-4 QUARTERLY CHECKS AND SERVICE Clean Combustion Air Blower Assembly 1. Disconnect the blower wiring harness and remove the four blower mounting nuts. 2. Remove the three fasteners that secure the bl ower motor assem bly to the blower housing, and separate the two components. Remove these fast eners . 3. Wrap the motor with plastic wrap to prevent[...]

5-5 4. Remove the plastic wrap from the blower m otor assembly. Reassemble the blower m otor assembly and blower housing. Reinstall the blower assembly in the fryer. 5. Reinstall the blower shield or shield assembly. 6. Light the fryer in accordance with the procedure described in Chapter 3, Section 3.1. 7. After the burners have been lit for at le[...]

5-6 SEMI-ANNUAL CHECKS AND SERVICE Clean Gas Valve Vent Tube NOTE: This procedure is not required fo r fryers configured for export to CE countries . 1. Set the fryer power switch and the gas valve to the OFF position. 2. Carefully unscrew the vent tube from the gas valve. NOTE: The vent tube may be straightened for ease in removal. 3. Pass a piece[...]

5-7 CLEAN-OUT PLUGS GASKET O-RING Immediately after each use, drain the Power Shower co mpletely. If oil is leaking at the point where the Power Shower plugs into the frypot, verify th at the O-ring and gasket on the connection fitting are present and in good condition. If you suspect bl ockage, unscrew the clean-out plugs at each corner of the fra[...]

5-8 • Verify that component box components (i.e. com put er/controller, transformers, relays, interface boards, etc.) are in good condition and free from o il and other debris. Inspect the com ponent box wiring and verify that connections are tight and that wiring is in good condition. • Verify that all safety features (i.e. drain safety switch[...]

6-1 PRO H55 SERIES GAS FRYERS CHAPTER 6: OPERATOR TROUBLESHOOTING 6.1 Introduction This chapter provides an easy reference guide to some of the com mon problems that m ay occur during the operation of your equipment. The troubl eshooting guides that follow are intended to help you correct, or at least accurately diagnose, probl ems with your equipm[...]

6-2 6.2 Troubleshooting Fryers with Computer Magic III.5, Basket Lift Timer, or Digital Controller PROBLEM PROBABLE CAUSES CORRECTIVE ACTION A. Controller not turned on. A. Press the ON/OFF switch to turn the controller on. B. No power to fryer. B. Verify that the fryer is plugged in and that the circuit breaker is not tripped. C. Damaged computer/[...]

6-3 PROBLEM PROBABLE CAUSES CORRECTIVE ACTION A. Failed computer/controller. A. If available, substitute a computer/controller known to be working for the suspect computer/controller. If the fryer functions correctly, order replacement from FASC. Display shows , heating indicator cycles on and off normally, but burners will not light and blower is [...]

6-4 PROBLEM PROBABLE CAUSES CORRECTIVE ACTION Heat indicator off upon initial startup. Display shows or with alarm sounding. Failed computer/controller. If available, substitute a computer/controller known to be working for the suspect computer/controller. If the fryer functions correctly, order replacement from FASC. 6.3 Troubleshooting Fryers wit[...]

6-5 PROBLEM PROBABLE CAUSES CORRECTIVE ACTION A. Failed controller. A. If available, substitute a controller known to be working for the suspect controller. If the fryer functions correctly, order replacement from FASC. Heating mode light cycles on and off normally. Blower not running and burners will not ignite. B. Damaged controller wiring harnes[...]

6-6 PROBLEM PROBABLE CAUSES CORRECTIVE ACTION Heating mode light is ON with power switch in OFF position. After initial startup, fryer continues to heat until trouble light comes on. Frypot temperature is above 410F (210°C). Failed controller. If available, substitute a controller known to be working for the suspect controller. If the fryer functi[...]

6-7 PROBLEM PROBABLE CAUSES CORRECTIVE ACTION (Continued from previous page.) C. Pump blockage. Test : Close the drain valve. Place the filter handle in the OFF position, allow the pump to cool for at least 45 minutes, and then press the reset button on the pump motor. Pull the filter pan from the unit and then activate the pump. If the pump motor [...]

6-8 PROBLEM PROBABLE CAUSES CORRECTIVE ACTION (Continued from previous page.) C. Missing paper in filter pan. (This causes too much pressure in the oil return lines, resulting in a strong flow through the Power Shower, but also squirting of oil from around the gasket.) C. Verify that filter paper is properly installed in the filter pan. 6.5 Trouble[...]

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Frymaster, L.L.C., 8700 Line Av enue, PO Box 51 000, Shreveport, Louisiana 71135-1000 Shipping Address: 8700 Line Av enue, Shreveport, Louisiana 71106 TEL 1-318-865-1711 FAX (Parts) 1-31 8- 219-7140 FAX (Tech Support) 1-318-219-7135 PRINTED IN THE UNITED STATES SERVICE HOTLINE 1-800-551-8633 819-5991 SEPTEMBER 2005[...]