Furuno FELCOM 500 manual

w w w. furuno.c o .jp All brand and product n ames are trademarks, regi stered trad emarks or service m arks of their respective holders. Installation Manual INMARSAT FL EETBROADBAND FELCOM 250/ FELCOM 500 SAFETY INSTRUCTIONS ........ ................ ................. ................ ............... ................ ................. ... .i SYS T[...]

The paper used in this manual is elemental chlorine free. ・FURUNO Authorized Distributor/Dealer 9-52 Ashihara-cho, Nishinomiya, 662-8580, JAPAN Telephone : +81-(0)798-65-2111 Fax : +81-(0)798-65-4200 A : AUG 2009 . Printed in Japan All rights reserved. H : FEB . 18, 2011 Pub. No. IME-56660-H *00017097917* *00017097917* ( YOSH ) FELCOM500/250 * 00[...]

i SAFETY INSTRUCTIONS Do not open the equipment unless totally familiar with electrical circuits and service manual. Only qualified personnel should work inside the equipment. Do not approach the radome closer than 1.4 m (FELCOM 500) or 0.7 m (FELCOM 250) when it is transmitting. The radome emits radio waves which can be harmful to the human body, [...]

ii SYSTEM CONFIGURATION Antenna unit FB-1500 (FELCOM 500) FB-1250 (FELCOM 250) Communication unit FB-2000 IP Handset FB-8000 Incoming indicator FB-3000 Network Equipment G3 facsimile Analog telephone Analog telephone Analog telephone Navigation equipment External alarm PC or Router AC-DC Power supply PR-240 12-24 VDC 100-115/ 200-230 VAC LAN(4) TEL[...]

iii EQUIPMENT LISTS Standard Supply *: See lists at the back of thi s manual. Option al Su pply Name Type Code N o. Qty Remarks Anten na unit FB-1500 - 1 For FELC OM 500 FB-1250 - For F ELCOM 250 Communi cation un it FB-2000 - 1 IP hand set FB-8 000 - 1 Instal latio n materi als* CP16-0 4100 000-015 -746 1 30 m a ntenna cable CP16-0 4110 000-015 -7[...]

EQUIPME NT LISTS iv Connec tor CP03-289 01 008-542 -460 Modula r conn ector MPS 588-C2 pcs for LAN ca ble LAN cable MOD-Z 072-02 0+ 000 -167-175 -10 2 m, modul ar plug for both ends MOD-Z072- 050+ 000-167 -176-10 5 m, mo dular pl ug for both en ds MOD-Z072- 100+ 000-167 -177- 10 10 m, modula r plug for both ends FR-FTP C-CY *10m* 000-147 -472-10 10[...]

1 1. HOW TO INSTALL THE UNIT 1.1 Ant enna Unit Gen eral Interfer ing objects (especiall y metal o bjects l ike masts) near the ante nna can, i n the worst case, prevent r eception or transmission. Further, RF radiati on from the ant enna will af fect the human body. Keep th ese and the f ollowing guid elines in mind when sele cting a mounti ng loca[...]

1. HOW TO INSTALL THE UNIT 2 Locate awa y from passengers and crew Radio waves can be harmful to the human body. Beca use safe distances change by co untry and ship construct ion, there is no standar d formula to calculate saf e distance. However, be low are general guidelines . • FELCOM 500: Personnel shoul d not approach an area in which the ra[...]

1. HOW TO INSTALL THE UN IT 3 • FELCOM 250: Personnel shoul d not approa ch an area in which the ra diation level is higher than 10 W/m2, i.e., withi n 0.70 m from the radome surface. Construct a protecti ve fence around t he antenna u nit so t hat personnel can not appr oach the antenna unit within 0.70 m. Also, to ale rt per sonnel not to appr [...]

1. HOW TO INSTALL THE UNIT 4 Compass safe distance Locating the antenna unit t oo close to a compass can affect t he compass performa nce. Keep the compass safe distance t o prevent interfere nce to the magnetic compass. See page i. Other mounti ng guidelines Other import ant mounting gui delines are • Locate the antenna unit away f rom exhaust s[...]

1. HOW TO INSTALL THE UN IT 5 Antenna mast an d mounting base To get the best performanc e from the antenna electroni cs and mechanics, the antenna must be install ed properly on a speciall y designed mast with sui table flange and rubber gask et. Below are guidelines for instal lation of the mounting mast and mounting bas e. • The mount ing base[...]

1. HOW TO INSTALL THE UNIT 6 FELCOM 500: H ow to insta ll the antenn a unit Carefully unpack the radome and check for damage. Antenna unit installat ion materi als Procedur e 1. Loosen four lifting lugs and turn t hem to outsid e at the bot tom of the radome as shown in the figure on the next page. Then fasten four screws for lifting lugs firml y. [...]

1. HOW TO INSTALL THE UN IT 7 5. L ay the rubber mat on the mounting base and p ut the antenna un it on the rubber mat , keeping in mind cable glan d direction (s tandard direction is stern). 6. Fix th e antenna unit with four sets of hexagonal bolts and nuts as shown on the next page. Note: Tighten first nut with tor que 36.5 Nm, t hen tighten sec[...]

1. HOW TO INSTALL THE UNIT 8 9. Restore the lifting lugs to their original po sitions. FELCOM 250: How to install the antenna unit Carefully unpack the radome and ch eck for damage. Run the antenna ca ble before installation of the antenna unit. Antenna unit installation materials Item Quantity Remarks Silicone seal ant 1 50 g Rubber mat 1 This mat[...]

1. HOW TO IN STALL THE UNIT 9 Procedure 1. Attach the rubber mat on the bottom of the antenna unit if the mat is supplied as the insta llation material. 2. Connect the antenna cable to the coaxial plug on the bottom of the antenna unit. 3. Wrap the self-adhesive tape all around the coaxial connector for waterp roofing and wrap the vinyl tape on the[...]

1. HOW TO INSTALL THE UNIT 10 9. Coat all bolts and nuts with silicone seal ant to preve nt electrolyt ic corrosion as shown below. Note: The cable ent ry hole ( φ 60) at the bottom of the antenna functi ons as ventilatio n hole, allowin g trapped moisture to escape the dome. For th at reason, ensure the hole is not blocked. Nut Silicone sealant S[...]

1. HOW TO INSTALL THE UN IT 11 How to mount the FELCO M 250 antenna unit with optional pole moun t kit Pole mount ki t: Type OP16-52, Code number 00 0-017-061 1. Ask t he shipyar d to prepare a nd mount an ant enna mast (d iameter φ 89: 80 A). 2. Atta ch the fixing plate SP-SAC-10 32 to the antenna mast by hanging the lip of the fixi ng plate on t[...]

1. HOW TO INSTALL THE UNIT 12 1.2 Communicati on Unit Select a l ocation for the communicat ion unit ( CU) by fol lowing the i nformation shown below. • The uni t is no t waterpro of. Keep the uni t away from water splas h. • Keep th e unit away from direct sun light. • The temperature and humidi ty must meet the requirements shown in the equ[...]

1. HOW TO INSTALL THE UN IT 13 1.3 IP Hands et The IP handset functions as a displ ay and it may also be used for normal voice commun ication. The units (max 26 units) may be instal led anyw here onboard the vessel. The IP handset is pro- vided with a cradle. Fix the cradle to the bulk head or installat ion panel. The cradle has two cable entries f[...]

1. HOW TO INSTALL THE UNIT 14 1.4 Incoming Indicator (o ption) Select a l ocation f or the inco ming indica tor by f ollowing the informati on shown below. • Keep th e unit away from water splash . • Keep th e unit away from direct sun light. • Set the unit away from the exh aust pipes and vents. • Follow t he recommended compass sa fe dist[...]

1. HOW TO INSTALL THE UN IT 15 4. Fix the case wi th four M4x8 screws (suppl ied) t o the flush mount plate. 5. Pass the cabl e from the CU through the bottom of the case. 6. Con nect the cable to the port on the lid. 7. Atta ch the cabl e fixture (supplied) with two screws. 8. Fa sten the cable to the cable fixtur e with the cable tie ( supplied).[...]

1. HOW TO INSTALL THE UNIT 16 1.5 Fa csimile FAX-2820 (Opt ion) Note: The hook s supplied are not used in the i nstallatio n. 1. Lay the facsimi le on the top of the mounting plate. 2. Align right si de and rear with the projecti on on the mounting plate. 3. Fasten fixing pl ates (left, ri ght) to the facsimil e with six M4x15 pan head screws. Moun[...]

1. HOW TO INSTALL THE UN IT 17 4. Atta ch the compass safe distance label at the location shown below. How to change mod em settings 1. Press [Menu/set], [* ], [2], [ 8], [6] an d [4] keys i n this sequen ce to enter the mai ntenance mode. The fax machine beeps for approximately one se cond and displays "MAINTENANCE" on the LCD. This mean[...]

1. HOW TO INSTALL THE UNIT 18 How to mount The mounting d imensions are sh own in the outline drawi ng at the back of this manual. Deter mine the mounting loca- tion, leaving suf ficient space around the unit, and then fix the mounti ng base to the mounting locat ion. The mounting base is differ ent for bulkhead and desk- top mounts, however the mo[...]

1. HOW TO INSTALL THE UN IT 19 1) Remove the plastic sheet and recor ding sheet. 2) Set #1 DIP switch to ON ( PB side). 3) Reattach t he plasti c sheet and re cording sheet. Remove plastic sheet and recording sheet. ON OFF Set #1 to ON (PB). 1 2 3 4 Line type Side tone Bell off PB 䇭 S DP L[...]

20 2. CONNECTIONS 2.1 Standard Conn ection Run and connect cabl es, refering to the figure be low and the int erconnection diagram ( page S-1). ALARM NMEA RS-232C LAN ANT 12 34 TEL 12 34 12-24 VDC 12-6A 12 L-BAND OUT 3 GND Inmarsat FleetBroadband VOLUME INCOMING INDICAT OR ACK FELCOM 500 Antenna unit FB-1500 Communication unit FB-2000 IP Handset FB[...]

2. CONNECTIONS 21 2.2 Ant enna Cab le Run the ante nna cable ( coaxial ca ble 8D-FB-CV, 30 m, 40 m o r 50 m supplie d) betwee n the an- tenna unit and communication unit . At tach the connect or plug of the antenna cable to the antenna unit. Conne ct the coa xial connec tor (8D-FB- CV) to th e other end of the an tenna cable. Wrap the junction poin[...]

2. CONNECTIONS 22 How to attach the an tenna cable connecto r N-P-8DFB-CF Attach the coaxial plug (supplie d) to the other end of the coaxial cable to connec t to the CU as follo ws. Outer Sheath Armor Inner Sheath Shield ( Dimensions in millimeters.) 50 30 Cover with heat-shrink tubing and heat. 30 10 Clamp Nut Gasket (reddish brown) Clamp Trim sh[...]

2. CONNECTIONS 23 How to attach the an tenna cable connecto r N-SP-12DSFA-CF If the opti onal coaxial cabl e 12D-SFA-CV (100 m) is used, at tach the optional coaxial plug N-SP- 12DSFA-CF as follows. Outer Sheath Armor Inner Sheath Shield Dimensions in millimeters. 80 12 Clamp Nut Washer Gasket Clamp 2 4.5 Clamp Nut Pin Solder through the hole. Remo[...]

2. CONNECTIONS 24 2.3 Communicati on Unit Telephon e FC755D1 and Facsimile FA X-2820 Connect the cable from the telephone o r facsimile to TEL1, 2, 3 or 4 port of t he communication unit. The modular connector can be connected d irectly to the TEL1 or TEL 2 as shown in the fig- ure below. To connect to the TEL3 or TEL4, use the modular jack box (op[...]

2. CONNECTIONS 25 TTYCS-1 Cable fabric ation NMEA signal, External alarm Approx. 50 6 Cut armor and sheath. T aping 10 Crimp-on lug FV1.25 Procedure to insert wire 1. T wist core. 2. Push spring-loaded catch with slotted-head screwdriver . 3. Insert core into hole. 4. Release the screwdriver . 5. Pull wire to confirm it is securely inserted. FMC co[...]

2. CONNECTIONS 26 Cable fixture To connect t he LAN and TEL l ines, atta ch the cable f ixture (supplied) t o the rear pa nel of t he com- municati on unit. Then in sert the conne ctors to each port . Fasten each cable with a cabl e tie (sup- plied) to the cabl e fixture. Connect th e braided shield wir e of each cable to the ground terminal . Cabl[...]

2. CONNECTIONS 27 2.4 Not ice for network c onnec tion With a hub(s), FELCOM500/FELCOM250 can establ ish a network configurati on. If the hub(s) is connected in loop form , the FELCOM500/FELCOM250 may not function normally . Never conn ect as follows: Note: If you inst all a switchi ng hub that does not have an aut omatic functio n to distin guish [...]

2. CONNECTIONS 28 2.5 Desktop Install ation of Communica tion Unit to - comply with IPX2 (dripping) standard How to inset the grommet Be sure to install the Communication Unit to a desktop to protec t from dripping. Aft er installing , affix the grommets over the mounting screws. How to install the connector cover After connecti ng the cables, perf[...]

2. CONNECTIONS 29 3. With t he connector cover rail in the slot, rais e the connector c over in the direct ion of the arrow as shown bel ow. 4. Push t he connector cover in towar ds the triangle mark on the ce nter top of t he Communicatio n Unit to a ffix. Raise As seen from above (push in towards mark 䋩 Triangle Triangle mark Grommets (4) Conne[...]

2. CONNECTIONS 30 2.6 LAN Cabl e Fabricati on Fabricate an optional LAN cable (FR-FTPC-CY 10, 20, 30, 50 or 100 m) as follows. Cut ar mor and outer vinyl shea th as shown below and then connect the modular connector MPS588-C (optio n) to both ends. Armor 150 Inner vinyl sheath Outer vinyl sheath Wrap vinyl tape Using special crimping tool MPT5-8 (P[...]

31 3. SETTING AFTER INSTALLATION This chapter shows how to enter basic settings, done by the installation tech nician. For the net- work setting, request to an administrato r of the ship network. (Refer to the Operator's Manual for details .) The SIM card is required to communicate via a satellite, but not require d for the following system se[...]

3. SETTING AFTER INSTAL LATION 32 The browser starts and the main menu of the Web software in the FELCOM 250/500 opens. 7. Click the Administrator Logi n button on upper right hand sid e on the screen.The Logi n win- dow opens. 8. Key in username "Admin" and passwor d "01234567"(def ault value).The administ rator can change the [...]

3. SETTING A FTER INSTALLA TION 33 10. Click Sett ings on the menu bar. The sub menu appears on left side and current setting appears in the Information wind ow on right si de. 11. Click Basic set tings on the s ub menu. The sub menu of the Basic settings appear s Use these sub menus to set the basic sett ings, following the pr ocdeures on the next[...]

3. SETTING AFTER INSTAL LATION 34 3.2 GPS Setting 1. Click GP S on t he Basic s ettings sub menu. 2. If an external GPS is co nnected to the NMEA port on the communication unit, set the baud rate t o 4800 bps or 38400 bps ac cording t o the GPS connect ed. 3. Click the Apply button. 4. To monitor out put sentences from the GPS, sel ect a GPS among [...]

3. SETTING A FTER INSTALLA TION 35 3.3 Analog Port Settin g Set for analog tel ephones/faxes that are connec ted to the TEL ports as foll ows. 1. Cli ck Analog ports on the Basic sett ings sub menu. 2. In the Type box, select the equipment that is connected to the TEL port. There are four TEL port s (TEL 1 to TEL 4), TEL 1 is analog p ort 1 in the [...]

3. SETTING AFTER INSTAL LATION 36 3.4 Incoming Indicator Se tting If the optional Incomi ng Indicat or is connect ed, set it as fol lows. 1. Click Incomin g Indica tor in t he Basic s ettings s ub menu. 2. Select the ri nging pattern of the inco ming indicator in the "Ringing patte rn of each service", between same pattern and Dif ferent [...]

3. SETTING A FTER INSTALLA TION 37 3.5 Serial Port Sett ing Set for the equipment t hat is connected to the RS-232C por t. 1. Cli ck Serial por t in t he Basic s ettings s ub menu. 2. Select a baud r ate from the Bau d rate dr op-down list. The selection s are 9600, 19200, 38400, 57600 and 115 200 bps. 3. Set a parity bi t in t he Parity box. The s[...]

3. SETTING AFTER INSTAL LATION 38 3.6 Satellite Setting The three satellites are named APAC (Asia- pacific), EMEA (Europe-Middle east -Africa) and AMER (America). To change sat ellite name, do as foll ows. 1. Click Satellit e in t he Basic se ttings s ub menu. 2. Put the cursor in the Name box and ente r the name of the satellite (max. 10 charac te[...]

3. SETTING A FTER INSTALLA TION 39 3.7 OTA Setting OTA stands for Over The Air. The OTA function permits remote management of files in the SIM card. 1. Cli ck OTA in the Basic sett ing sub menu. 2. To enable the OTA, click the Enabled radio but ton. To disable the OTA, click t he Disabled ra- dio button. 3. Cli ck the Apply button to c omplete t he[...]

3. SETTING AFTER INSTAL LATION 40 3.8 Han dset Setting To use the IP handset, set the Web software and the IP handset as fol lows. Web softwar e setting 1. Click Se ttings i n the menu bar. 2. Click PBX Sett ings in the Settings sub menu at the left side of the screen. 3. Click Ex te nsi on in th e PBX Setting sub menu. 4. Click the Add exten sion [...]

3. SETTING AFTER INS TALLATION 41 Setting in the IP handset 1. Push the Enter key at the idle screen to show the main men u. 2. Push 6 to select the Settings ico n and then push the Enter key to show the Settings menu. 3. Push 3 key to show the SIP menu. 4. Push 1 key to show the Client setting screen . 1 . @ 4 GHI 7 PQRS 5 JKL 8 TUV 6 MNO 9 WXYZ 2[...]

3. SETTING AFTER INSTALLATION 42 5. With the Phone number box high lighted in blue, push the Enter key to show the phone num- ber input screen. 6. Enter the extension number tha t is registered in the Web software and push the Enter ke y. If something has been registered, push the CLR key to erase it. 7. Push T to select Password and then push the [...]

3. SETTING A FTER INSTALLA TION 43 These handsets can b e used for communication. However, t he foll owing screen d oes not update automatically . Press t he Reload button of the b rowser to ref resh the screen.[...]

AP-1 APPENDIX 1 JIS CABLE GUIDE D T M TT PY C YS -S 3. Sheath Type 4. Armor Type 5. Shielding Type 6. Core Sheath Ethylene Propylene 2. Insulation Type 1. Core Type Double core power line Triple core power line 1mm Multi core 0.75mm twisted pair communications (1Q = quad cable) Corrosive resistant Steel Vinyl All cores in one sheath Individually sh[...]

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