GE AV-300i manual

1  GE Industrial Systems AV - 3 0 0 i AV - 3 0 0 i Quick Star t Up Guide TM[...]

2 This book is referr ed to SW version 1.X00 This book replaces the Instruction Book Rev . 1.0c (09/98) These instructions do not purport to cover all details or variations in equipment, nor to pr ovide every possible contin- gency to be met during installation, operation, and maintenance. If further information is desir ed or if particular prob- l[...]

3 T able of Contents 1. Safety Precautions - Precautions de securité ......................................................................................................... 4 Functional connection diagram .................................................................................................. .7 2. Overview ............................[...]

4 1. Safety Precautions - Precautions de securité WARNING/ATTENTION! According to the EEC standar ds the A V300i should be used only after checking that the mechanical equipment uses safety devices requir ed by the 89/392/EEC set of rules. Drive systems cause mechanical motion. It is the responsibility of the user to insur e that any such motion d[...]

5 CAUTION / PRECAUTION: Do not operate the drive without a ground wir e being connected. The motor chassis should be gr ounded to earth through a gr ound lead separate fr om all other equipment ground leads to pr event noise coupling. The grounding connector shall be sized in accor dance with the NEC or Canadian Electrical Code. The connection shal[...]

6 6. A capacitative load (e.g. variable power factor capacitors) should not be connected to the output of the drive (terminals U2, V2, W2). Aucune charge capacitive ne doit être connectée à la sortie du convertisseur (bornes U2, V2 et W2) (par exemple des condensateurs de mise en phase). 7. Always connect the drive to the protective gr ound (PE)[...]

7 Functional connection diagram AC Power Supply Cabinet Mounting panel ACDrive AC Line Reactor Ground Bus Motor cable terminals AC Motor Encoder cable EMI filter U1V1W1 U2V2W2PE2 PE1 AC V oltage Contactor AC fuses Note: PE1 is the drive safety ground. If PE2 is used to connect the motor gr ound, EMC filter gr ound must connected to PE1.[...]

8 Underline : When wor ds are underlined, they refer to a key on the keypad. Quotes: Quote marks are put ar ound wor ds which will be seen in the display window of the keypad. Menu Navigation: In the instructions, you will be dir ected to press keys to get to certain menu items. In many cases, the same key will have to be pr essed more than once to[...]

9 3. Control T erminals 1 2 3 4 5 6 7 8 9 12 13 14 15 16 18 19 BU- External braking unit (optional) Strip X1 F unction max Programmable / configurable analog differential input. Signal: terminal 1. Reference point: terminal 2. Default setting: Ramp ref 1 ± 10V Programmable / configurable analog differential input. Signal: terminal 3. @ 0.25mA Refe[...]

10 3.1 Maximum cable cross section for regulator terminals Maximum Permissible Cable Cross-Section T ightening [mm 2 ] torque flexible multi-core [Nm] 1...79 0.14...1.5 0.14...1.5 28...16 0.4 80...85 0.14...1.5 0.14...1.5 28...16 0.4 Ai4090 AWG T erminals NOTE: T erminal board points are intended for 1 wir e/point. Daisy chains and multiple wires/p[...]

11 5. Encoder terminals (XE connector) Designation F unction I/O max.voltage max.current Channel B - 5V digital or 10 mA digitalor F or B - digital or B -COS incremental signal 1V pp analog 8.3 mA analog PIN2 - Channel C+ 5V digital or 10 mA digital or F or C+ digital or analog zero pulse or index 1V pp analog 8.3 mA analog Channel C- 5V digital or[...]

12 5.2 JUMPERS setting Encoder/Jumpers setting S11 S12 S13 S14 S15 S16 S17 S18 S19 S20 S21 S22 S23 DE OFF OFF OFF OFF OFF OFF ON(*) ---- -- SE ON ON ON ON ON ON - ---- BB SESC ON ON ON ON ON ON - AAAAAA DEHS OFF OFF OFF OFF OFF OFF ON(*) BBBBBB ai3150 - DE : 5V digital incremental encoder with A /A, B / B, C / C - SE : 5V sinusoidal incremental enc[...]

13 List of dip-switch S3 Hp 3/4 1 2 3 5 7.5 10 15 20 S1 ON OFF ON OFF OFF ON OFF ON OFF S2 OFF ON ON OFF OFF OFF ON ON OFF S3 OFF OFF OFF OFF ON OFF OFF OFF ON S4 OFF OFF OFF OFF OFF OFF OFF OFF OFF S5 ON ON ON OFF ON OFF OFF OFF OFF S6 OFF OFF OFF OFF OFF OFF OFF OFF OFF S7 OFF OFF OFF OFF OFF OFF OFF OFF OFF S8 OFF OFF OFF OFF OFF OFF OFF OFF OFF[...]

14 6. Keypad operation The keypad is made of a LCD display with two 16-digit lines, seven LEDs and nine function keys. Keypad LED Module Shift Jog Help Alarm Escape Home Enter Speed Drive Contr ols - T orque +Torque Alarm Enable Zero Speed Limit Navigation - T orque +Torque Alarm Enable Zero Speed Limit - T orque Negative torque cur rent +T orque P[...]

15 Keypad buttons Jog Help Alarm Escape Home Enter Shift T ext reference [ST ART] [STOP] [Increase] / [Jog] [Decrease] / [Rotation contr ol] [Down arrow] / [Help] [Up arrow] / [Alarm] [Left arrow] / [Escape] [Enter] / [Home] [Shift] Function ST ART button contr ols the Enable and Run modes of the drive if Main commands = DIGIT AL and the Stop Mode [...]

16 Moving inside a menu[...]

17 7. Pre Power Checks The following should be checked before switching ON the Drive : Grounds / Gr ounding • V erify ground connections between the drive and motor • V erify AC Input, AC Output and control wiring ar en’t grounded Connections • V erify AC Input (U1/L1, V1/L2, W1/L3), AC Output (U2/T1, V2/T2, W2/T3), DC link connection (C,D)[...]

18 8. Quick tuning 1. After a complete check of wiring, turn the power on: • The following voltages must be present: T erminal 7, +10V to terminal 9 (on regulation board) T erminal 8, -10V to terminal 9 (on regulation boar d) T erminal 19, +24…30V to terminal 18 (on regulation boar d) • Check DC link voltage by pressing [Down arrow] to get ?[...]

19 of this is trying to [Enter] a value for “Nominal Current that is less than 30% of the drive rating. This is not allowed due to problems encounter ed with a small motor and a lar ge drive. T ry to go back to the beginning of step 6 and r epeat the entries. If this doesn’t work, see Overflow list in tr oubleshooting section or contact your se[...]

20 NOTE: “xxx range error” or “timeout” messages may also occur in some extr eme parameter ranges. Repeat the tune in this case. If error messages ar e persistent see troubleshooting section. If there was some r eason you did not want to keep these values permanently , but only wanted to try to run the drive with them, ther e is no need to [...]

21 Control buttons Jog Shift Sequencing Press ST ART button to command the Drive to the Enable and Run state Press STOP button commands to stop the Drive fr om the Run state Press to display the curr ent refer ence value and to increase the refer ence value and accelerate the drive. Press to decr ease the refer ence value and decelerate the drive. [...]

22 9. Options Encoder verification: Set the Drive in V/f mode and run the motor , enable and start the drive and set an analog refer ence. If the refer ence is positive on terminal 1 with respect to 2 (common) the motor should be turning clockwise. With the motor turning clockwise (looking at the drive end), monitor the encoder measur ement by sele[...]

23 11. T roubleshooting Overflow list CODE CAUSES 1 0 ; 5 4 The ratio between the Encoder 1 pulses[416] and the number of motor pole pairs must be higher than 128 3 ; 4 The Stator resistance [436] value is too high. The motor is not compatible with the drive size used. 5 ; 8 ; 9 ; 1 5 The Leakage inductance [437] value is too high. The motor is not[...]

24 List of Self-tuning Error Messages Generic messages Description Note “Drive disabled”: Provide enable input by setting terminal 12 high. “Not ready”: “ T ake values part 1 ”, “ T ake values part 2a ”, “ T ake values part 2b ”or “T ake values part 3 ” can not be executed because the measurement has not been completed corr [...]

25 Failure alarms in the keypad display Failur e alarm Possible causes BU overload The braking duty cycle is out of the allowed range Bus loss Failure in the Bus connection (only with interface Bus option car d) Check the Bus connection EMC compatibility pr oblem, check wiring. Curr fbk loss Failure in the connection between r egulation card and T [...]

26 Interrupt error An unused interrupt has occurr ed Switch off the drive and r estart If still unsuccessful, the fault is probably internal. Contact your service office Module overtemp (For sizes from 1 Hp to 20 Hp). T emperature of the IGBT module is too high Failure of drive fan Failure in the IGBT module in the power section. Fast overload curr[...]

27 Undervoltage Line voltage parameter incorr ectly set. Remedy: set parameter correctly and then acknowledge the failure via RESET*. The incoming voltage to the power section of the device is too low due to: - too low an AC input voltage or extr eme line dips - poor cable connections (e.g. terminals on contactor , choke, filter ... not properly ti[...]

28 Motor accelerates immediately to maximum speed Reference set via analog input: Check whether the signal varies fr om min. to max. Potentiometer used for r eference: Is there a 0V (common) connection pr esent? Encoder not connected, or incorr ectly connected. Select the Enc 1 speed parameter in the MONITOR Measurement Speed Speed in rpm men[...]

29 The speed during acceleration with maximum curr ent is not linear Reduce the Speed I and Speed P proportionally . If this does not lead to an impr ovement, optimize the regulator per the instruction book. Speed oscillating Check Speed P and Speed I parameter If the operating point is in the constant Hp range, check the Flux P and Flux I paramete[...]

GEK-105661 (5M 5/99)  GE Industrial Systems 1501 Roanoke Boulevard, Suite 435 Salem, V A 24153 1-800-543-6196 www .GEindustrial.com[...]