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Hardware M anual for the HE500TIU050 HE500TIU100 IC300TIU101 HE500TIU102 HE500TIU103 HE500TIU110 IC300TIU111 HE500TIU112 HE500TIU113 HE500TIU200 IC300TIU201 HE500TIU202 HE500TIU203 A nd Sm artStack Modules Operator Statio n Hardw are Manual 06 A pril 2000 GFK-181 9[...]
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PREF A CE 06 A pr 2000 P A GE 3 GF K-1819 Warnings , C aut ions , an d N otes as Used in this Publi cation Warni n g n ot i ces are used in thi s publi cat i on to emph as ize that hazard ous voltag es, currents, temperatu res or other cond itio n s that cou ld ca use p erson al inju ry ex ist in thi s equipmen t or may be associ ated w ith its u s[...]
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PA GE 4 06 A pr 2000 PRE FAC E GF K-1819 A BOUT PROGRAMMI NG EX AMPLES Any ex am pl e program s and program segm ent s in this manual or pro vi ded on acco m pany i ng diskett es are inc luded solely f o r ill ustr ativ e purposes. Due to t he m any variabl es and requirem ents as sociat ed w it h any parti cular install ation, GE Fanuc c annot as [...]
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PREF A CE 06 A p r 2000 PA GE 5 GF K-1819 T A BLE OF CONT EN T S ABOU T PR OGRAM MIN G EX AMPLE S ....................................................................................................4 DEC L ARA TION OF EMC CON FORM ITY.................................................................................................4 CH APTE R 1 : INT[...]
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PA GE 6 06 A pr 2000 PRE FAC E GF K-1819 7.1 .2 Dis p lay Te s t ......................................................................................................................35 7.1. 3 K ey boar d T es t ...................................................................................................................35 7.1 .4 RAM Tes t ...[...]
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CH.1: I N TRO DUCTION 06 A p r 2000 PAGE 7 GF K-1819 CHAPT ER 1: IN T RODUCTION 1.1 Sco pe The O per ator Stati on (TI U050/10X/11X/20X) is an O per at or Stati on (OS) t hat prov i des e xt ens iv e m oni t or ing and c ontrol in an extrem ely small package. The Operat or St ati on “ OS ” product li ne off er s four dist i nct categori es of p[...]
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PA GE 8 06 A pr 2000 CH. 1: INTRODUCTIO N GF K-1819 HE500TIU113 -01 HE500TIU113 -02 8 Line s x 20 C h aracters plus 128 x 6 4 pixe ls with Dev i ceNet Net w or k . 8 Line s x 20 C h aracters plus 128 x 6 4 pixe ls with Dev i ceNet Net w or k and Re al Time Clock . TIU20X: Tex t / Ful l Graph ics with Nu m eric / Func tion Key pad HE500TIU20[...]
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CH.1: I N TRO DUCTION 06 A p r 2000 PAGE 9 GF K-1819 A n i m a t e d B i t m a p s N oN oN oS t a n d a r d Al ar m s and St at us pages Stan d ar d Standar d Standar d Stan d ard Num eri c keys St an dar d No S t an dar d St an dar d S y s t e m k e y s 4444 F u n c t i o n k e y s * 1 0N o 1 21 8 L E D ' s N oN oN o1 0 Sma rtS tac k o ptio n[...]
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PA GE 10 06 Apr 2000 CH. 1: INT RODUCTIO N GF K-1819 3. PC to TI U Programmi ng Cable HE693CBL232 or equiv alent See Chapt er on Co mmuni cations[...]
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CH.1: I N TRO DUCTION 06 A p r 2000 PAGE 1 1 GF K-1819 1.3 T echnical Specificat ions T a bl e 1.2 – Techn ical Sp ecificatio ns Parameter Conditions Mi n . Typical Max. Units Input vol tage (V I )1 0 2 4 3 2 V D C Typical powe r consu mption TIU050 TIU10X TIU11X TIU20X V I = 24VDC V I = 24VDC V I = 24VDC V I = 24VDC 130 130 130 350 mA Inru sh in[...]
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PA GE 12 06 Apr 2000 CH. 1: INT RODUCTIO N GF K-1819 1.4 Up grade Revi s ion Sof tware & Fi rmw are 1.4. 1 Scope To avail of any new f eat ur es that are included in t his new release on unit s that were purchased pr ev i ous to t hi s rel eas e, bot h s oft ware and f i rmware requi r e updati ng by the user. Any new unit w ill be set- up f or[...]
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CH.1: I N TRO DUCTION 06 A p r 2000 PAGE 1 3 GF K-1819[...]
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PA GE 14 06 Apr 2000 CH. 1: INT RODUCTIO N GF K-1819 NOT ES[...]
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CH.2: TI U050 06 Apr 2000 PAGE 15 GF K-1819 CHAPT ER 2: TIU050 2.1 Sco pe The TIU050 i s a 2 line t ext onl y displ ay t er mi na l. T he har dware descri pt ion is detail ed in t h is chapt er . 2.2 T IU050 Button S electi on Actions a) PAUSE key select s data f or ed i ti ng OR exit s fr om data editi ng. b) PAUSE & DOWN keys pres sed t oget [...]
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PA GE 16 06 Apr 2000 CH. 2: TIU 050 GF K-1819 2.4 T IU050 Port s 2.4. 1 TIU050 Configur ation of t he RS-485 Port The confi gurati on bank (sho wn in Fi gure 2.5) sets the param eters of the RS- 485 port as descri bed i n Tabl e 2.1. T a bl e 2.1 – C on fi gura ti on Ba nk Swit c h 1 ON: Pull -up (must be used toget her wit h s witc h 3) OFF: no [...]
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CH.2: TI U050 06 Apr 2000 PAGE 17 GF K-1819 Pull-up and Pull -dow n swit c hes are used t o incr ease the si gnal l ev el on the RS- 485 bus. T h is i s usef ul if there i s a long bus and a signif i cant am ount of att enuati on is antici pat ed. Te r m in a t i o n resistance of 120 Ω m ust be plac ed ac r oss each end of the RS- 485 bus. W ith[...]
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PA GE 18 06 Apr 2000 CH. 2: TIU 050 GF K-1819 NOT ES[...]
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CH. 3: TI U100/101/102/ 103 06 Apr 2000 PAGE 19 GF K-1819 CHAPTER 3: TIU100/101/10 2/103 3.1 Sco pe The TIU10X 128 x 64 p ix el displ ay, which allows f or s om e gr aphic s and v ar i ous font s to be displ ay ed. . The har dware de scri pti on is detail ed i n thi s chapt er . 3.2 T IU10X Button Select io n Actio ns a) PAUSE key select s data f o[...]
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PAGE 20 06 A pr 2000 CH.3: TIU100/ 101/102/103 GF K-1819 3.4 T IUX Rear View 3.5 T IU100 Port s Figur e 3.2 – Rear Vi ew of TIU100/ 101/102 Pi n 13 Pin 1 T IU100 13- pi n Termi nal B loc k Pi n 1 Pi n 1 T o P C Rx P i n 2 Tx P i n 3 0V Pi n 5[...]
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CH. 3: TI U100/101/102/ 103 06 Apr 2000 PAGE 21 GF K-1819 3.5. 1 TIU10X Conf igur ation of t he RS-485 Port The confi gurati on bank (sho wn in Fi gure 3.8) sets the param eters of the RS- 485 port as descri bed i n Tabl e 3.1. T a bl e 3.1 – C on fi gura ti on Ba nk Swit c h 1 ON: Pull -up (must be used toget her wit h s witc h 3) OFF: no Pu ll-[...]
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PAGE 22 06 A pr 2000 CH.3: TIU100/ 101/102/103 GF K-1819 Te r m in a t i o n resistance of 120 Ω m ust be plac ed ac r oss each end of the RS- 485 bus. W ith sw i t ch 2 ON, a 120 Ω resistanc e i s p l aced acr oss the bus. Thi s s hould onl y be used if the TI U050/ 100/110 is the last devi ce at either end of the bus. 3.6 T IU10X D imen si on[...]
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CH. 4: TI U110/111/112/ 113 06 Apr 2000 PAGE 23 GF K-1819 CHAPTER 4: TIU110/111/11 2/113 4.1 Sco pe The TIU11X 128 x 64 p ix el displ ay, which allows f or s om e gr aphic s and v ar i ous font s to be displ ay ed. The har dware de scri pti on is detail ed i n thi s chapt er . 4.2 T IU11X Button Select io n Actio ns a) PAUSE key select s data f or [...]
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PAGE 24 06 A pr 2000 CH. 4: TIU110/ 111/112/113 GF K-1819 4.4 T IU11X Rear View 4.5 TI U110 Port s Figur e 4.2 – Rear Vi ew of TIU11X Pi n 13 Pin 1 T IU110 13- pi n Termi nal B loc k Figur e 4.3 – A utomation E q uipment Ser ia l Port Pi n 1 Pi n 1 T o P C Rx P i n 2 Tx P i n 3 0V Pi n 5[...]
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CH. 4: TI U110/111/112/ 113 06 Apr 2000 PAGE 25 GF K-1819 Figur e 4.4 – A utomation Equi pment Port Recei ve & Tr a n sm it LE D s The LED ’ s fl as h when the TI U110 is comm unicating wit h t he AE. Figur e 4.5 – PC Port Receive & Tr a n sm it LE D s The LED ’ s fl as h when the PC i s comm unicati ng wit h the TIU110 Se r i a l P[...]
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PAGE 26 06 A pr 2000 CH. 4: TIU110/ 111/112/113 GF K-1819 4.5. 1 TIU11X Conf igur ation of t he RS-485 Port The confi gurati on bank (sho wn in Fi gure 4.8) sets the param eters of the RS- 485 port as descri bed i n Tabl e 4.1. T a bl e 4.1 – C on fi gura ti on Ba nk Swit c h 1 ON: Pull- up (m ust be used together wit h s witc h 3) OFF: no Pu ll-[...]
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CH. 5: TI U200/201/202/ 203 06 Apr 2000 PAGE 27 GF K-1819 CHAPTER 5: TIU200/201/20 2/203 5.1 Sco pe The TIU20X i s 240 x 128 pix e l displ ay whic h a ll ow s for f u ll graphi c screen. The hardware de scri ption i s cov er under the following c hapt er 5.2 T IU20X Button Select io n Actio ns a) PAUSE key select s data f or ed i ti ng OR exit s fr[...]
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PAGE 28 06 A pr 2000 CH. 5: TIU200/ 201/202/203 GF K-1819 5.3 T IU20X Cont rast Adjust men t On menu page 1 ( a fter the star t -up screen), hol d the ENTER key and pres s the UP or DO WN ke y to adjust t he contrast. The contrast sett ing is stored and not lost af ter re m o vi ng pow er . CONT RA ST BAND - allows the user to set the l ow er and u[...]
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CH. 5: TI U200/201/202/ 203 06 Apr 2000 PAGE 29 GF K-1819 Figur e 5.4 – A utomation Equi pment Port Recei ve & Tr a n sm it LE D s The LED ’ s fl as h when the TI U20X is comm unicating wit h t he AE. Figur e 5.5 – PC Port Receive & Tr a n sm it LE D s The LED ’ s fl as h when the PC i s comm unicati ng wit h the TIU20X Se r i a l P[...]
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PAGE 30 06 A pr 2000 CH. 5: TIU200/ 201/202/203 GF K-1819 5.5. 1 TIU20X Conf igur ation of t he RS-485 Port The confi gurati on bank (sho wn in Fi gure 2.23) sets the param eters of the RS- 485 por t as described i n Tabl e 5.1. T a bl e 5.1 – C on fi gura ti on Ba nk Swit c h 1 ON: Pull -up (must be used toget her wit h s witc h 3) OFF: no Pu ll[...]
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CH. 6: COM M UNI CA T IONS 06 A pr 2000 PAGE 31 GF K-1819 CHAPT ER 6: COMM UNICATIONS 6.1 P C t o Operat o r Station Communi cat ion s The seri al pin connecti ons f or tr ansmi t (Tx), rec eiv e (Rx) and gr ound ar e displ ay ed bel ow. 6.2 A utom at ion E quipm e nt (A E) C omm unic ati ons C o nnec ti ons 6.2. 1 Recomm ended A ut omation Equipm [...]
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PAGE 32 06 A pr 2000 CH. 6: COMMUNI CA T IONS GF K-1819 6.4 RS- 422/485 F o ur -W ire Note: The descri pti ons us ed by diff er ent m anuf ac tur er s for RS - 422/485 connecti ons v ary. Please ref er to the aut om ation equi pm ent manuf acturer s own manual s f or connect i on details. Note: Horner produces appl i cation not es expl a ining t he[...]
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CH. 6: COM M UNI CA T IONS 06 A pr 2000 PAGE 33 GF K-1819 6.5 RS- 485 Two -Wire Figur e 6.3 – RS-485 Two- Wi re R S 42 2/ 485 (2 -w i re ) Rx D 8 AE Rx - Tx D 0V R S232 6 7 5 Tx + Tx - Rx + R S4 22/ 485 3 4 2 0. 1uF C e r a m i c Tx/ R x+ Tx/ R x- CO M TI U 11 0/100 TI U050/ 10 1/1 02/103/ 111 /112/ 11 3/20 X R S 42 2/ 485 (2 -w i re ) Rx D 7 AE [...]
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PAGE 34 06 A pr 2000 CH. 6: COMMUNI CA T IONS GF K-1819 6.6 Cur re nt Lo op The f ol l ow i ng diagr am shows the connect ion t o a devi c e w it h an active 20 m A current loop. The c ur r ent loop on t he TI U100/ 110 is passiv e. Eit her t he PLC must prov ide t he 20 m A source or an ext erna l c ur r ent source m us t be suppl i ed. Note: Curr[...]
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CH. 7: GETT ING STARTED 06 A pr 2000 PAGE 35 GF K-1819 CHAPT ER 7: GE TT I NG S T A RT ED 7.1 Sel f-T est Power up the uni t with the UP and EN T ER key s pressed at t he same time. The unit ent er s a self - t es t m ode. T he s elf-t est consists of the followi ng f our checks: 7.1. 1 Contrast Band This test a llows the use r to set the lo we r a[...]
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PAGE 36 06 A pr 2000 CH. 7: GETT ING STARTED GF K-1819 7.2 Up dating the Proto col W hen the so f tware is i nstall ed the user decides where t he m ain CBREEZE folder r esi des. Dur i ng instal l ati on the followi ng f olders are cr eat ed: - In t he pr otocol director y 3 fol ders are created, TIU0xx , TIU1 xx and TI U2xx. The prot ocol files fo[...]
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CH. 8: NET W ORKS 06 Apr 2000 PA G E 37 GF K-1819 CHAPT ER 8 : NE T WORKS 8.1 Sco pe Thi s chapter gives a bri e f int r oduc ti on int o the net worki ng hardw are av ailabl e on the Operat or Station range. T he part nu m ber s of t he v ari ous opti ons are a v ailable in the I ntr oduc ti on Chapter of this manual . For inf or m ation on progra[...]
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PAGE 38 06 A pr 2000 CH. 8: NET W ORKS GF K-1819 "self -arbi trati on" causes the contr oll er with the gr eat er Network ID nu m ber to cease broadcasti ng without aff ec ting the mess ag e- i n-progres s of the ot her controll er . In appli cations with a l arge number o f networked cont r oll ers, better r esul t s may be achi ev ed by[...]
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CH. 8: NET W ORKS 06 Apr 2000 PA G E 39 GF K-1819 8.4. 2 DeviceNet Protoc ol Som e o f the comm un ic ati on protoc ol feat ur es of Dev ic eNet consist of the f oll owing: 1. A Devi ceNet product can behav e as a Cli ent, a Server or both. 2. Mast er/Sl a ve operati on. 3. Capable of Peer-t o- Peer exc hange capabilit y e xi st s i n whic h any De[...]
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PAGE 40 06 A pr 2000 CH. 8: NET W ORKS GF K-1819 8.5 CAN Wirin g Rules 121 Ω V- CN _ L SHI E LD CN _ H V+ V- CN _ L SHI E LD CN _ H V+ V- CN _ L SHI E LD CN _ H V+ 121 Ω V- CN _ L SHI E LD CN _ H V+ 12- 25VD C + - RE D WH T SHI EL D BLU BLK RE D SH I E LD RE D WH T BLU BLK V+ CN_L V- SH I EL D 121 Ω CN_H V+ CN_L V- SH I EL D CN_H RED WH T BLU[...]
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CH. 8: NET W ORKS 06 Apr 2000 PA G E 41 GF K-1819 8.6 Pr ofi bus Prof ibus utili s es a Master-Sl a v e type o f co mmuni cation w i t h the TIUXX2 functi on i ng as a slav e device. Decentr ali s ed Peripher al s (Slav e) Baud rat es o f up to 12 MBd can be obtained t hrough Pro fi bus . Up to 32 devi c es 9m as ter or sl av es) can be c onnec t e[...]
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PAGE 42 06 A pr 2000 CH. 8: NET W ORKS GF K-1819 It s i s necessary to t erm inate both ends of t he network. Both termi nat ions m us t hav e pow er t o them to insure pr oper oper at ion of the net work. T he foll ow ing di agram illustrat es the c or r ec t connec ti on f or the t e rm i n ati on re si st or s. R x D/ T x D- N 8 DGND 5 V+ 6 Rx D[...]
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CH. 9: SMART S T A CK 06 A pr 2000 PAGE 43 GF K-1819 CHAPT ER 9: SMA RT S T A CK 9.1 Sco pe Horner has no w added t he S m artStack m odules f ro m t he OCS Range to t he TIU20X range. The Smar t S tack system i s a m ethod of allowing I /O e x pans ion on an HM I. A w i de r ange of m odules i s av ail able incl ud ing Digit al and Analogu[...]
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PAGE 44 06 A pr 2000 CH. 9: SMART ST A CK GF K-1819 NOT ES[...]