Glowworm Lighting 200 I manual

1 Installation and Servicing Solar Hot W ater Cylinder Flurocyl 250 l 200 l 300 l 14161 www .glow-worm.co.uk[...]

2 Thank you for installing a new Glow-worm solar system. Glow-worm products are manufactured to the very highest standard so we are pleased to offer our customers a Comprehensive Guarantee. This product is guaranteed for 24 months from the date of installation or 30 months from the date of manufacture, whichever is the shorter , for parts and labou[...]

3 CONTENTS DESCRIPTION SECTION P AGE W arnings 4 Important Information 4 Statutory Requirements 5 Safety Instructions 6 Product Specications 1 6 Installation 2 1 1 Commissioning 3 18 Inspection and Maintenance 4 19 Fault Finding 5 20 INTRODUCTION INST ALLA TION MAINTENANCE These instructions consist of, Installation, Servicing, Fault Finding and[...]

4 Installation and Use Regulations In your own interests and that of safety , it is the LA W that this product is installed by a competent person in accordance with the current issue of these regulations. Control of Substances Hazardous to Health Under Section 6 of The Health and Safety at W ork Act 1974, we are required to provide information on s[...]

5 IMPORT ANT : Where no British Standards exists, materials and equipment should be t for their purpose and of suitable quality and workmanship. The installation of this product must be carried out by a competent person in accordance the rules in force in the countries of destination. Manufacturer ’ s instructions must not be taken as overridi[...]

6 Safety instructions NOTE: In the event of leaks in the water pipework close the main cold water stop valve. This is often located under a kitchen sink. IMPORT ANT : A thermostatic mixing valve must be tted to the outlet of the cylinder and can be adjusted to the desired domestic hot water temperature by an installation or service engineer . Ot[...]

7 1 Product Specications NOTE: The heat-up time is based on a primary ow rate of 9 l/min at 80 °C. T emperature rise from 15 °C to 65 °C Static operating pressure of the cold water supply The displayed ow rates apply to installations in which the cold water supply is of appropriate dynamic pressure. Please contact Glow-worm if the stati[...]

8 1 Product Specications 1.1 Intended use The Glow-worm Flurocyl 200 l, Flurocyl 250 l and Flurocyl 300 l are unvented, indirectly heated hot water cylinders for use with solar systems and boilers for the provision of domestic hot water . IMPORT ANT : Risk of damage! The appliances may only be used to heat up potable water . Damage to the applia[...]

9 F D E G C A B 554 598 45° H ot water connect i on T emperature and pressure relief valve Solar circuit Flow Cold water supply Solar circuit Return H I Immersion heater Boiler Flow Boiler Return Diagram 1.5 1 Product Specications 14181 Dimensions A B C D E F G H I Flurocyl 200 l 1468 1499 454 384 314 589 1 1 18 813 953 Flurocyl 250 l 1758 1789[...]

10 Boiler Flow Return Flurocyl Flurosorb Solar Pump Unit Flow Return Immersion Heater Drinking W ater Expansion V essel 2 Port V alve 2 Port V alve Automatic Air Separator System M DHW M Protection V essel (optional) Solar Expansion V essel 1 Product Specications Diagram 1.6 14162[...]

1 1 14173 Diagram 2.1 Flurocyl pack contents Item Description Qty . Qty . Qty . 1 Flurocyl solar cylinder Part no. 200 l 250 l 300 l 307 206 307 207 307 208 2 Cold water control pack with tundish 1 1 1 3 Motorised 2 port valve 1 1 1 4 DHW expansion vessel 18 l 1 5 DHW expansion vessel 25 l 1 1 6 DHW Expansion vessel mounting bracket 1 1 1 7 Carryin[...]

12 2 Installation Legionella loop return connection Cylinder thermostat Cylinder thermostat thermal cut out Immersion heater thermostat Immersion heater thermal cut out Immersion heater Domestic hot water outlet connection T emperature and Pressure relief valve Expansion vessel connection Pressure controlled cold water outlet Cold water supply Retu[...]

13 2 Installation TUNDISH THERMOST A T MIXER EXP ANSION VESSEL HOT W A TER CONNECTION TEMPERA TURE AND PRESSURE RELIEF V AL VE (95 °C, 7 BAR) LEGIONNELLA LOOP (optional) FLOW PUMP BOILER PRESSURE LIMITING V AL VE (3.5 BAR) WITH LINE STRAINER EXP ANSION RELIEF V AL VE (6.0 BAR) COLD W A TER SUPPL Y FLUROCYL DRAIN V AL VE MOTORISED 2 PORT V A VE MOT[...]

14 2 Installation 2.7 Cold water inlet controls and pipework Connect both parts of the water control pack. When installing the valves, make sure they are aligned in such a way that the 15mm connection of the expansion relief valve can be connected to the tundish. Install the assembled water control pack in the cold water supply at an appropriate pl[...]

15 Minimum diameter of the discharge pipe from the tundish Maximum permissible total resistance, expressed as straight pipe length (without elbows or bends) Resistance due to each elbow or bend (straight length equivalent) 22mm Up to 9m 0.8m 28mm Up to 18m 1.0m 35mm Up to 27m 1.4m T able 2.2 Resistance Examples: 22mm discharge pipe with 4 elbows an[...]

16 2 Installation 2.10 Electrical installation Remove the front fascia panel. Wiring should be performed by a competent person in accordance with the building regulations, Part P of the current IEE regulations and further applicable regulations and directives. The discharge pipes of the tundish, drain valves, motorised valves etc. should be laid at[...]

17 FLUROCYL COMMON 230V MAINS TERMINAL BLOCK E TERMINAL BLOCK 230V~50Hz MAINS SUPPL Y L N E Double pole isolator RETURN PIPE A T 3A FUSED AT 3A E N L E N 2 1 L br bl g/y N L 3 4 5 6 7 8 9 LINK E N L 10 ADDITIONAL TERMINAL BLOCK FLUROPRO CONTROLLER 2 30 v~ P CS A N TC A TA C1 T A C2 G AI N R L BROWN br BLUE b BLACK bl ORANGE or WHITE w PURPLE p GREE[...]

18 3 Commissioning 3.1 Filling the secondary circuit IMPORT ANT : Risk of damage! Do not manually open the temperature/pressure relief valve or the expansion vessel for venting purposes. Any foreign matter in the pipework may cause damage to the valve seats. Make sure the cylinder drain valve is closed. Open all cold and hot water taps and the corr[...]

19 4 Inspection and Maintenance 4.1 Checking the temperature / pressure relief valve and expansion relief valve Actuate each valve manually by turning the valve cap and check whether the water ows unhindered to the discharge point via the tundish. Make sure both valves t properly in idle position. 4.2 Checking the charge pressure of the expan[...]

20 5 Fault Finding The following tables provide information on possible malfunctions during the operation of the solar cylinder as well as their cause and remedy . NOTE: Only use original spare parts from Glow-worm. for the replacement of parts. We recommend making a maintenance agreement. Malfunction Cause Remedy Solar cylinder The cylinder cools [...]

21 5 Fault Finding Malfunction Cause Remedy W ater ows out of the expansion relief valve (only when heating up). Dirt on the valve seat of the expansion relief valve. Check the expansion relief valve and reset it manually . Pressure limiting valve defective. Switch off the boiler and immersion heater and check whether the pressure behind the pre[...]

22[...]

23[...]

24 Because of our constant endeavour for improvement, details may vary slightly from those shown in these instructions. 0020055006-02 07.07 Glow-worm, Nottingham Road, Belper , Derbyshire. DE56 1JT 0020055006[...]