Goodman Mfg A/GPG13 M manual

Affix this manual and Users Information Manual adjacent to the unit. INST ALLA TION & OPERA TING INSTRUCTIONS for A/GPG13 M SERIES W/R410A SINGLE P ACKAGE GAS-ELECTRIC HEA TING & COOLING UNIT C US ® Goodman Manufacturing Company , L.P . IO-357A 5151 San Felipe, Suite 500, Houston, TX 77056 3/10 www .goodmanmfg.com © 2009 - 2010 Goodman Ma[...]

2 Index Replacement Parts ...................................................................................................................................................................... 3 O RDERING P ARTS ..........................................................................................................................................[...]

3 REPLACEMENT PAR TS O RDERING P ARTS When reporting shortages or damages, or ordering repair parts, give the complete unit model and serial numbers as stamped on the unit’s nameplate. Replacement part s for this appliance are available through your contractor or local distributor . For the location of your nearest distributor , consult the white[...]

4 WARNIN G T O PREVE N T THE RISK O F PROPERTY DAMAGE, P ERSONAL INJUR Y , O R DE ATH, DO NOT STORE COMB USTIBLE MATERIALS OR USE GASOLI NE OR OTHER FLAM MABLE LIQ U I DS OR VAPO RS I N TH E VICIN ITY OF TH IS A PPLI ANC E. CA RBON M ONOXIDE POISON ING HA ZA RD B10259-216 Carbo n monox ide produc ing devi ces (s uch as an aut omobil e, spac e heate[...]

5 Outside Slab Installation R OOFTOP I NSTALLATIONS O NLY : NOTE: To ensure proper condensate drainage, unit must be installed in a level position. • T o avoid possible property damage or personal injury , the roof must have sufficient structural strength to carry the weight of the unit(s) and snow or water loads as required by local codes. Consu[...]

6 The heating and cooling capacities of the unit should be greater than or equal to the design heating and cooling loads of the area to be conditioned. The loads should be calculated by an approved method or in accordance with A.S.H.R.A.E. Guide or Manual J - Load Calculations published by the Air Conditioning Contractors of America. Obtain from: A[...]

7 P IPING IMPORT ANT NOTE: T o avoid possible unsatisfactory operation or equipment damage due to under firing of equipment, do not un- dersize the natural/propane gas piping from the meter/tank to the unit. When sizing a trunk line, include all appliances on that line that could be operated simultaneously . The rating plate is stamped with the mod[...]

8 Sizing Between Fi rst and Second S tage Regulator Maximum Prop ane Capacities listed a re based on 1 P SIG Pressure Drop at 10 PSIG Settin g. Capacities in 1,000 BT U/HR 3/8" 1/2" 5/ 8" 3/4" 7/8" 1/2" 3/4" 30 309 700 1,303 2, 205 3,394 1,843 3,854 40 265 599 1,115 1, 887 2,904 1,577 3,298 50 235 531 988 1,672 2,[...]

9 CAUTION T O PREVENT IMPROPE R A ND DANGEROUS OPERAT I ON DUE TO WIRING ERRORS, LABEL ALL WIRES PRIOR TO DISCONNECTION WHEN SERVICI NG CONTROLS. V ERI FY PROPER OPERATION AFTER SERVICI NG. For unit protection, use a time delay fuse or HACR circuit breaker that is in excess of the circuit ampacity , but less than or equal to the maximum overcurrent[...]

10 G Y W R R W Y G Fr o m Unit Typical Thermostat and Unit 24 V Wiring Hookup CIRCULA TING AIR AND FIL TERS A IRFLOW C ONVERSION Units can easily be converted from horizontal to down- discharge airflow delivery . In down-discharge or high static installations, the installer should measure the total external static and review the blower performance [...]

11 VENTING NOTE: V enting is self-contained. Do not modify or block. F LUE H OOD I NSTALLATION Install the exhaust flue hood and combustion air intake hood prior to operation of the unit. T o install the flue hood cover , please refer to IO-653*, included in the flue hood assembly box located in the blower compartment. Flue Hood and Bug Screen Inst[...]

12 WARNING T O AVOI D P ROPERTY DAMAGE, PERSONAL INJURY OR DEATH DUE TO FIRE OR EXPLOSION, A QUALIFIED SERVICER MUST INVESTIG ATE THE RE ASON FOR THE R OLLOUT PROTECTION DEVICE TO OP E N BEFORE MANUALLY RE S E TTING THE R OLLOUT PROTECTION DEVICE . Rol lou t Pro t ect ion Rollout Protection on Burner Bracket Secondary Limit Control The secondary li[...]

13 8. Measure the gas supply pressure with burners firing. Adjust supply pressure using the Inlet Gas Supply Pressure table shown below . If supply pressure reading differs from the table, make necessary adjustments to pressure regulator , gas piping size, etc., and/or consult with local gas utility . Propane Gas Natural Gas Inlet Gas Supply Pressu[...]

14 6. Turn ON power and close thermostat “R” and “W” contacts to provide a call for heat. 7. Using a leak detection solution or soap suds, check for leaks at outlet pressure boss plug (Honeywell valve) or screw (White-Rodgers valve). Bubbles forming indicate a leak. SHUT OFF GAS AND REP AIR ALL LEAKS IMMEDIA TEL Y! 8. Measure the gas manifo[...]

15 Adjust the thermostat setting below room temperature. 1. Main burners must go OFF . 2. Circulating Air Blower will continue to run for 120, 135 or 150 seconds, depending on the setting. 1 2 3 10 11 12 9 6 23 6 5 8 9 11 12 L2 L2 L2 L2 D1 L1 L1 UNUSED HEAT COOL FS K2 K1 R8 R10 R3 K4 K3 R31 LE D 1 0 6 8 - 8 3 - 4 0 0 A C27 D3 R38 D9 D10 R34 R3 5 R4[...]

16 The diagnostic fault code is 1 flash for a lockout due to failed ignition attempts or flame dropouts. The integrated control will automatically reset after one hour , or it can be reset by removing the thermostat signal or disconnecting the electrical power supply for over five seconds. If the diagnostic LED indicates an external lockout, perfor[...]

17 C ABINET F INISH M AINTENANCE Use a fine grade automotive wax on the cabinet finish to maintain the finish’ s original high luster . This is especially important in installations with extended periods of direct sunlight. C LEAN O UTSIDE C OIL ( Q UALIFIED S ERVICER O NLY ) The coil with the outside air flowing over it should be inspected annua[...]

18 5 . Replace burners and manifold, inspect the burner assembly for proper seating of burners in retention slots. 6. Reconnect electrical power and gas supply . CAUTION L ABEL ALL W IRES PRIO R TO DISC ONNECTION WHEN SERVICING CONTROLS. W IRING ERRORS CAN CAUSE I MPROPER AND DANGEROUS OPERA TION. CAUTION A LWAYS V ERIFY PROP ER OPERATIO N AFTER S [...]

19 Un it Stati c CFM W ATT S AM PS RISE C F M W AT TS AMPS RI SE C F M W ATT S AMPS R ISE 0. 1 1 , 056 350 1 . 5 1 33 1, 26 1 4 52 1.95 NR 1 ,3 70 509 2 . 2 3 NR 0. 2 1 , 010 339 1 . 4 3 34 1, 22 1 4 42 1.90 NR 1 ,3 10 492 2 . 1 3 NR 0. 3 971 343 1 . 4 5 36 1, 17 4 4 28 1. 84 NR 1 ,2 62 489 2 . 0 9 NR 0. 4 937 329 1 .4 1 37 1, 12 5 4 14 1. 80 31 1,[...]

20 BLOWER PERFORMANCE DA T A - SINGLE PHASE NR = Heating T emperature Rise Not Recommended. NOTE: The shaded area indicates ranges in excess of maximum external static pressure allowable when heating. For satisfactory operation, external static pressure should not exceed 0.5" w .c. Un it St ati c CFM W ATTS AMPS RISE CFM W ATTS AMPS R I SE CFM[...]

21 Un it St ati c CFM W ATTS AMPS R I SE C F M W AT T S AMPS R I SE CF M W ATT S AMPS RISE 0 . 1 ------ -- -------- ------ -- -------- -------- -------- - ------- --- ----- --- --- -- -------- -------- ----- --- 0. 2 914 125 1 . 0 7 56 1, 10 5 1 86 1. 56 46 1 ,3 97 323 2 . 5 7 NR 0. 3 822 134 1 . 1 4 62 1, 02 4 1 93 1. 60 50 1 ,3 46 331 2 . 6 7 NR [...]

22 NR = Heating T emperature Rise Not Recommended. NOTE: The shaded area indicates ranges in excess of maximum external static pressure allowable when heating. For satisfactory operation, external static pressure should not exceed 0.5" w .c. BLOWER PERFORMANCE DA T A - SINGLE PHASE Un i t Stati c C F M W ATT S AMPS RISE CFM W AT TS AMPS R I SE[...]

23 BLOWER PERFORMANCE DA T A - HEA TING SPEEDS THREE PHASE NR = Heating T emperature Rise Not Recommended. NOTE: The shaded area indicates ranges in excess of maximum external static pressure allowable when heating. For satisfactory operation, external static pressure should not exceed 0.5" w .c. Un it St a ti c C FM W AT T S AMPS R I SE C F M[...]

24 NR = Heating T emperature Rise Not Recommended. NOTE: The shaded area indicates ranges in excess of maximum external static pressure allowable when heating. For satisfactory operation, external static pressure should not exceed 0.5" w .c. BLOWER PERFORMANCE DA T A - COOLING SPEEDS THREE PHASE Un it S t at i c CF M W a t t s RP M Amp s C F M[...]

25 Light Signal Refer to Abnormal Heating or Cooling Operation Sections of this Manual Off Internal Control Failure 1 Flash External Lockout 2 Flashes Pressure Switch S tuck Open 3 Flashes Pressure Switch S tuck Closed 4 Flashes Thermal Protection Device Open 5 Flashes Flame Detected with Gas V alve Closed 6 Flashes Short Cycle Compressor Delay (Co[...]

26 APPENDIX UNIT DIMENSIONS EXHAUST FLUE HO OD CO NTROL W I R E EN TRANC E POWER W IRE ENTRA NC E HEA T EXCHAN GE ACCESS P A N EL B B A FLUE EXHAU ST BLOWER ACCESS PAN EL FLUE EXHAU ST HO OD[...]

27 Y NO TE 3 CONNECTED A T L1, L 2 CH OPTI ONAL BL /P K BL / PK HPS 01 40G 01 23 3 RE V . A NOTE 4 PU R VM IGN FS GA S V A LV E BL PU PU NO TE 5 ( A L T . ) HONEYW ELL GV BL W. R. PU GV MV GAS V A L VE MV RS PL PU Y 1 4 G 3 2 5 6 BL Y Y1 Y/Y2 CR PU Y BL R WG G W PU PS Y Y ALS MOT OR 4S P E E D PU B BL CAP BR Y F C H R 10 O R 7 4 1 FS 11 12 89 2 56 [...]

28 6. U SE C OPP ER W IR E HP S BL/ PK BLU E/ PIN K HPS HIGH PRESS U RE SW I T CH 1. R EPLA C EMEN T W I RE MU ST BE THE SAM E SIZ E A ND TYPE OF 3B L I N K S 6B L I N K S 2B L I N K S ST A T U S LIG H T 4B L I N K S 5B L I N K S IN SU L A TIO N AS OR IGI N AL.(U SE COP PER CONDUC TOR ON L Y). 3. C R A N KC ASE H EA T ER ( O PT IONA L ). 2. FOR 208[...]

29 *PG13(48,60)1** WIRING DIAGRAM Wiring is subject to change. Always refer to the wiring diagram on the unit for the most up-to-date wiring. HIGH VOL T A GE! DISCONNECT ALL POWER BEFORE SERVICING OR INS T A LLING THIS UNIT . MUL T IPLE POW ER SOURCES M A Y BE P RESENT . F A ILURE T O DO SO MA Y CAUS E PROPERTY DAMA GE, PERSONAL INJURY OR DEA TH . [...]

30 *PG13(48,60)1** WIRING DIAGRAM Wiring is subject to change. Always refer to the wiring diagram on the unit for the most up-to-date wiring. HI GH VO L T AGE! DISC ONNECT AL L POWER BEFORE SERVICING OR INST A LLING THIS UNIT . MUL T IPLE POW ER S OURCES MA Y BE PRESENT . F AI LURE TO DO SO MA Y CAUS E PROPERTY DAMAG E, PERSONAL INJURY OR DEA TH . [...]

31 GPG13(36)3** WIRING DIAGRAM HIGH VOL T A GE! DISCONNECT ALL POWER BEFORE SERVICING OR INS T A LLING THIS UNIT . MUL T IPLE POW ER SOURCES M A Y BE PR ESENT . F AI LURE T O DO SO MA Y CAUS E PROP ERTY DAMAGE, PERSO NAL INJUR Y OR DEA TH . Wiring is subject to change. Always refer to the wiring diagram on the unit for the most up-to-date wiring. Y[...]

32 GPG13(36)3** WIRING DIAGRAM Wiring is subject to change. Always refer to the wiring diagram on the unit for the most up-to-date wiring. HIGH VOL T A GE! DISCONNECT ALL POWER BEFORE SERVICING OR INS T A LLING THIS UNIT . MUL T IPLE POW ER SOURCES M A Y BE PR ESENT . F AI LURE T O DO SO MA Y CAUS E PROP ERTY DAMAGE, PERSONAL INJUR Y OR DEA TH . 2 [...]

33 GPG13(48,60)3** WIRING DIAGRAM Wiring is subject to change. Always refer to the wiring diagram on the unit for the most up-to-date wiring. HIGH VOL T A GE! DISCONNECT ALL POWER BEFORE SERVICING OR INS T A LLING THIS UNIT . MUL T IPLE POW ER SOURCES M A Y BE PR ESENT . F AI LURE T O DO SO MA Y CAUS E PROP ERTY DAMAGE, PERSONAL INJUR Y OR DEA TH .[...]

34 GPG13(48,60)3** WIRING DIAGRAM Wiring is subject to change. Always refer to the wiring diagram on the unit for the most up-to-date wiring. HIGH VOL T A GE! DISCONNECT ALL POWER BEFORE SERVICING OR INS T A LLING THIS UNIT . MUL T IPLE POW ER SOURCES M A Y BE PR ESENT . F AI LURE T O DO SO MA Y CAUS E PROP ERTY DAMAGE, PERSONAL INJUR Y OR DEA TH .[...]

35 RECOMMENDED FIL TER SIZES UNIT 2 Ton 2 1/2 Ton 3 Ton 3 1/2 / 4 Ton 5 Ton Min. Filter Size (1)20 x 20 x 1 (1)20 x 25 x 1 (1)25 x 25 x1 (2)20 x 20 x 1 (2)20 x 25 x 1 MINIMUM CLEARANCES - NOTE: Roof overhang should be no more than 36". 3" MI N 12" MIN 12" MIN 36" MI N (FOR SERVICE ) . 48" MI N[...]

36 NOTE: SPECIFICA TIONS AND PERFORMANCE DA T A LISTED HEREIN ARE SUBJECT T O CHANGE WITHOUT NOTICE Quality Makes the Difference! All of our systems are designed and manufactured with the same high quality standards regardless of size or efficiency . We have designed these units to significantly reduce the most frequent causes of product failure. T[...]