Graco 312359J manual

Oper ation XM ™ Plural-Component Spra y e r s 3123 59J For spra ying tw o-component epoxy and uretha ne protective coati ngs in hazardous and non-hazardous locations. For prof essional use only . Important Safet y Instructions Read all warnings and instruct ions in th is manu al. S av e th ese ins tr uct ion s. See pag e 7 for model infor mation [...]

2 312359 J Contents Related Manuals . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 W arnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 Models . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 Overv iew . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 Usage . . . . . . . .[...]

Relate d Manual s 312359J 3 Related Manuals Manuals ar e av ailable at ww w .graco .com. Compon ent Manuals in U .S. English : Manual Descrip tion 313289 XM Plural-C omponent S pra yers Repair-Par ts 313292 XM Plural-C omponent O EM Spray ers Instruct ions-P ar ts 311762 Xtr eme ® Di splace ment P umps Instruct ions-P ar ts 311238 NXT ™ A ir Mot[...]

Warnings 4 312359 J Wa r n i n g s The following warni ngs are f or the setu p , use, grounding, mainte nance, and repai r of this equipme nt. The exclama- tion point sy mbol aler ts you to a general warni ng and the hazar d symbol ref ers to proced ure-sp ecific r isk. Refer back to these war ning s. Additiona l, product- specif ic warni ngs may b[...]

Warn ings 312359J 5 INTRINSIC SAFETY Intr insica lly sa f e equi pment that is in stalled improper ly or conne cted to no n-int rinsi cally s af e equi pment will c reate a ha zardous c ondition and ca n cause f ire, e xplosion, or elec tric s hock. Follo w local regula- tions a nd the following safety require ments. • Only models wi th model num[...]

Warnings 6 312359 J EQUIPMENT MISUSE HAZARD Misus e can cau se death o r ser ious i njur y . • Do not operate the u nit when fatigued or under th e influence of dr ugs or a lcohol. • Do not e xceed the maximum wor king pressure or temperatur e rating of t he lowest rated sy stem compone nt. See T echnical Data in all equi pment m anuals. • Us[...]

Models 312359J 7 Models Check the iden tification p late (ID) f or the 6- digit par t number of the spray er . Us e the following matr ix to de fine the constr uctio n of th e spray er , b ased on the six digit s. F or example, P ar t XM 1A00 rep resents an XM Plu ral-Compo nent sprayer ( XM ); 5200 psi p ump set wi th pump fil ters ( 1 ); wall p o[...]

Model s 8 312359 J Appr ov als: See ap propri ate colu mn on pa ge 7. NO TE: See Ac cessories and Kits , page 5 9, for more infor mation. See Re lated Manuals , page 3 , f or ki t manual num bers. XM _ A _ _ XM _ B _ _ XM _ C _ _ XM _ D_ _ XM _ E_ _ Cod e System P ressure (MPa, bar) Pump Filters A Lo wer (see m anual 311762) B Lower (see m anual 31[...]

Overview 312359J 9 Overvie w Usage XM plural -component spray ers can mix and s pra y most two-compon ent epo xy and urethane protective coatings. When usi ng quick-setti ng mater ials ( less than 1 0 minute pot life) a remote m ix mani f old must b e used. XM plura l-componen t spray ers a re operated via the user interface, air contr ols, and flu[...]

Overvi ew 10 312359 J Componen ts A and B IMPORT ANT! Mater ial sup pliers ca n vary in how they refer to plural compo nent mater ials. Be aware that in thi s manual: Component A refers to resin or major v olume. Component B refers to the har dener or mi nor volume. NO TE: This e quipment d oses the B compon ent into the A co m- ponent flow . An in[...]

Loc ation 312359J 11 Locati on Grounding Connect th e XM spray er ground wir e clamp (FG) to a true ear th gro und. If wall power is used t o power con- trols o r heaters, ground electr ical c onnection prop erly accord ing to local code s. Pr oper Liftin g of Spra yer Lift Using a Forklift P ow er must be off. Spra yer can be raised a nd moved usi[...]

Initial Sys tem Setup 12 312359 J Initial Sys tem Setup Comple te the following steps in the o rder they are listed, as they apply to your specif ic system , for initial sys tem setu p. 1. Check your shipment f or accuracy . Ensure you hav e received e ver ything you ordered. See Component Identificat ion , page 13, to familiari ze y oursel f with [...]

Compone nt Identifica tion 312359J 13 Compon ent I dentific ation T ypical Setup: 20 Gallon Hop pers with Recir c ulation (Fr ont View) AF r a m e B Fluid Cont rol As sembly (se e Fluid Contr ol Assembl y , page 15 ) C 20 Gal lon Hopper As semb ly (see m anual 3 12747) D 20 Gal lon Hopper Br ac ket (s ee manua l 312747) E Mai n Air V alv e F GCA Co[...]

Compone nt Identifi cation 14 312359 J T ypical Setup: 20 Gallon Hop pers with Recir c ulation (Bac k View) S Ai r Motor T High Pr essure Fl uid Pump U Solv ent Flus h Pump (Merkur ® Pump) V Fluid Inle t Asse mbly F IG . 2: T y pical Setup: 20 Gallon Hopper s with Recirculation (Bac k View) V U S T[...]

Compone nt Identifica tion 312359J 15 Fluid Control Assembl y AA Dosing V alve A AB Dosing V alve B A C R ecircul ation V alv e A AD Recircul ation V alve B AE Samplin g V alve A AF Sampling V alve B A G Restric tion V alve AH Mix Manif old Shut off / Che ck V alve A AJ Mix Man ifo ld Shut off / Chec k V alve B AK Solv ent Shutoff V alv e AL Pressu[...]

Compone nt Identifi cation 16 312359 J J unction B o x/He ater Controls BA Main P ow er Discon nect Switch BB Fluid Hea ter A Cont rol BC Fluid Hea ter B Cont rol BD Hopper Heater A Control BE Hopper Heater B Control Air Controls CA Main Pump and Air On /Off Control CB Solv ent Pump Air On/Off Control CC Inlet Air Pressure G auge CD Main Pu mp Air [...]

Compone nt Identifica tion 312359J 17 User Interface Buttons LEDs There ar e four types of LED s on th e display . F IG . 6: User Interf ace DA DB DD DE DF DG DH DK DP DN DM DC ti1336 5a DR DJ Call out Button Function DA Displ a y Screen Use to vie w Ratio , Mode Selection , Error Conditi ons, T otaliz ers , System Inf or ma- tion. DB Start Initiat[...]

Compone nt Identifi cation 18 312359 J User I nterfac e Disp lay NO TE: F or detail s regar ding the user interface displ a y see User Interfac e Display , page 6 1. Main Display Sc reen Components The following figure calls ou t the navigatio nal, statu s, and gene ral informatio nal comp onents of e ach dis play screen. F IG . 7: Main D isplay Sc[...]

Setup 312359J 19 Setup Connect P ower Cor d (For sprayers with he ater junction boxes. Non-hazardous location sprayers only.) Graco does not s upply heate r junctio n bo x power cords. Use the following char t to deter min e which p ower cord your specific model r equires. NO TE: Spra yers without h eaters for non-haz ardous location s include a U [...]

Setup 20 312359 J Conf igure t o Suppl y P owe r (Non-hazardous locati on sprayers only.) NO TE: Disrega rd ter mina l numbers on disconne ct switch bloc ks. Wire to p ositions s hown. 1. Locate power ju mpers. 2. Use a flat-blade screwdr iver to mov e red j umpers from stora ge position s to position s f o r your pow er as shown be low . Push jump[...]

Setup 312359J 21 Wire Spra yers with Explos ion- Pr oof He ater s (Hazardous locati on sprayers only) Improper ly ins talled o r connec ted equip ment wi ll crea te a haza rdous cond ition and c ause fir e, e xplosion , or elec - tric shock. Follo w local regulati ons. When explosion -proof heat ers are used, ens ure wir ing, wiri ng conne ctions, [...]

Setup 22 312359 J Connect Fluid H ose Assembl y 1. Connect fl uid hose to fluid m anif old outlet. Do n ot insta ll gun s pra y tip yet. 2. Tighten all fittings. Adjus t P acking Nuts 1. Fill A and B pump packing nuts with throat s eal liq - uid ( TSL ™ ) and torqu e to 50 ft-l bs (67.5 N•m ). Fol- low instr uctions in Xtre me Lowers manual 3 1[...]

Basi c Operat ion 312359J 23 Basic Op erati on P ower On (Alt ernator P ower Supplied System s) 1. Set main pump ai r regulato r (CD) to mi nimum set- ting. 2. Open mai n air valve (E) and main p ump and air v alve (CA) t o star t air-powered alte rn ator . Main air pr essure is displayed on gauge (CC). F luid Control s creen w ill dis play after f[...]

Basic O perati on 24 312359 J Set System Settings (Op tional) NO TE: F or detai ls regar ding the us er inte rf ace displ a y scre ens see Us er Interf ace Display , pag e 61. T o set u ser inte rf ace param eters and US B paramete rs, press from t he Home Setup sc reen. Set User Interface P arameters Press from the potlife/hose leng th screen t o [...]

Basi c Operat ion 312359J 25 Set Maintenance P arameters (Optional) NO TE: Pri or to co nfigur ing syste m setting s, see Enable Setup Scree ns , page 6 6, to ensur e screens s hown in this sec- tion are vi e wable and configu rable . If they are not, f oll ow instr u ction s in E nable Setup Screens to en able them. NO TE: F or detai ls regar ding[...]

Basic O perati on 26 312359 J Set Spray er Limits (Option al) NO TE: F or detai ls regarding th e limits setup scree ns, see User Limits Setup Screens , page 68. T o set and adjust p ump pre ssure li mits an d temperatu re limits: 1. Select i n the Enable S etup 2 sc reen. See Enable Se tup Sc reens , pa ge 66, for instr uctio ns. 2. F r om the H o[...]

Prime 312359J 27 Prime Prime A a nd B Fluids NO TE: Do not ins tall gun s pra y tip yet. T o av oid sp lashing, use the lowest pres sure po ssible to pr im e. 1. Condition mater ials pr ior to adding to h oppers. Ensu re resin m ater ials ar e thoroug hly agita ted, homogenou s, and pourable pri or to add ing to hop- per . S tir ha rdeners back int[...]

Prime 28 312359 J NO TE: When r un inde penden tly set to or . Press and as neede d to pr ime. Monitor c ontainer s to avoid over fl ow . 8. Select P ump A . Press . Slowly tur n main pump air regul ator (CD) c lockwise to in crease air press ure unti l pump A star ts. Dis pense i nto pail until cl ean fl uid comes out of A. Close recir culation va[...]

Prime 312359J 29 Prime Sol vent Flush Pum p 1. Connect fl ush pail ground wire to a meta l pail of sol- ve n t . 2. Place sip hon tub e in the pa il of sol v ent. 3. Open so lvent flush valve (AK) on mix mani f old. 4. Ensure trig ger lock is en gaged. Remov e spray tip . 5. Diseng age tr igger l ock and trig ger gun i nto a grounded pail. Us e a p[...]

Recir culate 30 312359 J Recirculate Without Heat If using a system tha t does not require he at, recirc ula- tion is s till requ ired pr ior to spra ying . Recircul ation ensures th at any set tled fill ers are mixed in, the pum p lines are fully pr imed , and the pu mp check valv es are operating smo othly . 1. F ollow Prime , pag e 27. 2. Close [...]

Rec irc ulate 312359J 31 8. Run the pumps until the mate ria l has reached the desired te mperature. See Heat Fluid , page 31. 9. Once de sired tempe rature is reached, pr ess . 10. T ur n off th e main air shut off valv e (CA). 11. Clos e reci rcul ati on v alve s (A C , AD). 12. See Spray , page 32. NO TE: If you circula te the A side pump a t pr[...]

Spray 32 312359 J Spra y NO TE: After the first day of spraying f ollow Pressur e Relief Pr ocedure , page 34, and then ti ghten thro at seals on both pu mps and d osing valves . 1. If heaters ar e used, use heater junction b ox to turn them on. T o adju st heater temperature, refer to the Viscon HP manual for inst ruc tions, and the Heat Fluid sec[...]

Adjust B Mach ine Outl et Restr icti on 312359J 33 Adjust B Ma c hine Outl et Restrict ion Adjust the res tric tion ste m on m ix mani f old , or on restri c- tor valve if mix manif old is remote, to optimi ze the B side dosing con trol w indow . The goa l is to c reate a n ear con- stant flow on the A s ide and fr equent dos ing or a near constant[...]

Pres sure R eli ef Pr oced ure 34 312359 J Pressure Rel ief Pr oced ure Relieve A and B Fluid Pressure 1. Engage tr igge r lock. 2. Press . 3. If fluid he aters are used, shut th em off usi ng the control s on the heater contr ol bo x or the heater power junction box. . 4. Shut off feed pumps, if used. 5. Remov e sp ra y tip and c lean. 6. Disengag[...]

Pressure R elief Procedu re 312359J 35 10. Open so lvent pump air control valve (CB). Us e low- est press ure neede d to flush mater ial out o f hose. 11. Disengag e tri gger lock. 12. Hold a meta l par t of the gu n fir mly to a gr ounded metal pail with a splash guard i n place. T r igger g un to flush mixed mater ial out of line with clean solve[...]

Flush M ixed Ma terial 36 312359 J Flush Mix ed Materia l Flush Mix Manif old Use Solvent Pump 1. Press to tur n o ff syste m. Engage trig ger lock. Remov e spra y tip. 2. Ensu re sampl ing valves (AE, AF) and mix m anifold v alves (AH, AJ) are close d. 3. Open so lvent shutoff v alve (AK) at mix m anif old. 4. Op en solv ent pum p air v alv e (CB)[...]

Flush M ixed Mat erial 312359J 37 7. Close so lvent pump a ir valve (CB) and so lvent shut- off valv e (AK) at mix manifold. T r igger spra y gun to reliev e pressu re. 8. F ollow Press ure Relie f Procedure , pa ge 34. 9. Engage tr igger lock. 10. Dis assemble and clean spray tip with so lvent by hand. Rei nstall o n gun. AK TI1949 a[...]

Park Flui d Pump R ods 38 312359 J P ark Fluid Pump Rods 1. Reliev e pressure. Se e Pre ssure Relief Procedure , page 34. 2. Press . 3. T u rn reci rcul atio n va lv es (A C, AD ) count er cloc kwise to open the m. Each p ump will r un th rough recir cula- tion until they reach the b ottom st roke , and t hen stop. 4. When eac h blue pump LED tur n[...]

Shutdown En tire System 312359J 39 Shutdo wn Entire System F ollow this pr ocedure pr ior to ser vici ng equipm ent or shutd own. 1. F ollow Flush Mixed Mate rial , page 36 . Use a meta l pail li d with a sp lash guard to avoid spla shing . 2. Engage t rigg er lo ck , tur n off a ir regulat or , and clos e main ai r shutoff valve. Remov e spra y ti[...]

System Verificati on 40 312359 J System V erifi cation Graco rec ommends r unni ng the following tes ts dail y . Mix and Integration T ests Use the following te sts to c heck f or prop er mix a nd int e- grat io n . Butterfly T e st At low pressure, nor mal flow rate, and without a spray tip install ed, dispens e a 1/2 in. (12.7 mm) bead of materia[...]

System Verificatio n 312359J 41 2. Set main pump ai r regulato r (CD) p ressure to zero . Open mai n pump and air valv e (C A). Adjus t main pump air regulat or (CD) pr essure to 5 0 psi ( 0.35 MP a, 3. 5 bar ). 3. Dispens e fluid A: a. C los e reci rcul atio n v alv es (A C , AD), mi x mani- f old valves (AH, AJ), and bot h sampling valves (AE, A [...]

System Verificati on 42 312359 J b . Slowly open and adjus t sampli ng valv e B to achiev e desir ed flow . P ump stop s aut omatical ly; twice dur ing tes t and ag ain when di spense complete s. Pump B li ght (DK) tu rn s off. c. Clos e sam pling va lv e B (AF) . 6. Compare f luid amou nts in c ontainers; t hey should be equal a t 750 m l (25.3 fl[...]

System Verificatio n 312359J 43 Batch Ratio Dispense T est NO TE: This te st dispe nses a cal culated volume of each fl uid based on ra tio . The two flui ds combi ned equ al the batch size se lecte d. F ollow this proc edure to di spense a b atch (into one con- tainer) for touch-u p work or to verify a ratio sett ing (us e separate c ontaine rs f [...]

System Verificati on 44 312359 J 7. Dispens e fluid A. Sl owly open and adjust s ampling v alve A (AE) to achiev e desire d flow . The pu mp stops au tomatica lly when d ispense compl etes. Pu mp A l i gh t ( D K ) tu r n s of f, P u mp B l i g h t ( D K ) t u r n s on. 8. C los e samp ling v alv e A (AE ). 9. Dispens e fluid B as f ollows: a. Batc[...]

System Verificatio n 312359J 45 XM Setup and T roubleshooting Gu ide The fol lowing setup inf or mation will help ensure the system is setup properly . See the XM repair-par ts man ual f or trouble- shooting and repair instructions. Gr ounding • Ground system to a true ear th gr ound. • Ensure incoming power is grounded. Air Supply • Use at l[...]

Empty a nd Flush Entire System ( new spraye r or end of j ob) 46 312359 J Empty and Flus h Entire System (n ew s p r aye r o r e n d o f j o b ) NO TE: • If the syste m includ es heaters and heated hose, tur n them off and allow to c ool before flushing . Do not tur n o n heaters un til flui d lines a re clea r of sol- ve n t . • Cover fluid co[...]

Empty and Flush Ent ire System (new sp rayer or en d of job) 312359J 47 5. Open r ecircul ation valves (A C, AD) f or respe ctive pump d ispen se side . Run pum ps unti l the A and B reser v oirs are em pty . Sa lvage the mater ial in s epa- rate, clean cont ainers. NO TE: When pr imi ng or flu shing the pumps, it is nor mal to g et cavitation or p[...]

Downlo ad Data fr om USB 48 312359 J Do wnload Data fr om USB USB Logs Spra y Log 1 (Default log for download.) Th e spray log records ke y data wh ile the system is in spra y mode. It recor ds A an d B temperature, A and B pressu re, A and B flow , A and B batch totals, ratios, restr ictor ad justm ents, alar m cod es, and co mmands. By default, t[...]

Download Data from USB 312359J 49 2. The USB download s creen au tomatica lly dis plays, and the selecte d log(s ) automatic ally downloa ds. The USB sym bol fla shes to ind icate download is in process. NO TE: T o canc el download, press while in process. Wait f or USB i con to sto p flashi ng, and then remove USB flas h driv e. 3. The USB icon st[...]

Maint enanc e 50 312359 J Mainte nance Filters Once a week c heck, clean, and replace ( if needed) t he f ollowin g filte rs. Be sure to follow the Flush Mixed Mate- rial , pa ge 36, pr ior t o performing filter m ainten ance. • Both p ump filters ; see manual 311762 f or in stru c- tions. • Main air inlet ma nif old f ilter ; se e manual 3132 [...]

Alarms 312359J 51 Alarms View Alarms When a n alar m oc curs the al ar m inform ation sc reen automa tically displays. It shows the curren t alar m cod e along with a bell i con. It als o shows the a lar m lo cation with top an d side v iews of the spray er . There are two lev els of al ar ms: war nings an d advis orie s. A bell i con indica tes an[...]

Alarms 52 312359 J Alarm Codes and T r oubleshooting NO TE: Se e XM Plura l-Compon ent Spray ers Repai r-P ar ts manuals for non-alar m based tr oubleshooting. Alarm Code Alarm Prob lem When Active Cause Solution General Perf or mance Al ar ms R4B Rat io High B (Overd ose B), system deliv ering too much B compon ent. Spra y B Dosing va lv e not clo[...]

Alarms 312359J 53 R2D Dosing siz es are not opti- miz ed. Spra y Dosing va lve is oper ating nea r high or lo w timing limits . Adjus t mix mani fold B rest ri ctor stem c loc kwise or c ounter cloc kwise as indic ated b y bar gr aph on r estrictor scre en. See Adjus t B Mach ine Ou tlet Restriction , page 33. P4A P4B Pressure hig h. Alwa ys Fluid [...]

Alarms 54 312359 J B3A Dosin g size A advisory Spr a y The fluid dos ing siz e is g reater than 35 c c when f ast dosing is turned off . Adjust t he B si de fluid re stric- tio n. Se e Adjust B Mac hine Outlet Re striction , page 33. The fluid dosing s ize i s greate r than 20 c c when f ast dosing is turned on. Decreas e the air motor v elocity wi[...]

Alarms 312359J 55 V1M V oltage lo w cont rol. Alwa ys V oltage dropping below 9 Vdc from po wer supp ly . Chang e air filte r in contro l filter regu lator . See manua l 313289. Chec k the pre ssure settin g is 18 psi (0.13 MP a, 1.3 bar) on turbine air regu lator . Chec k v olta ge on inf or mation scree n. T urbine not spinning w ith air on. Re p[...]

Alarms 56 312359 J Optiona l User-Settable S pra y Limits *T5A T5B T emperatu re e xceed ed alarm limits . Spra y Fluid temper ature exce eded high or low al ar m li mits f or more than f our minutes . If flu id te mper ature i s too low , return to ci rculation mode to increa se fluid tem perature . Adjust h eater set point if neede d. Se e Heat F[...]

Alarms 312359J 57 P o ssible Alar ms by Mode The following table outlines the alar m s that you may receive while op erating the system. The alar ms are cate gorized accord ing to eac h mode. Mode Contro l Logic Alarms Spra y Dosing v alves close f or star tup test; green ligh t blinks . -- If fluid pressure is under 1000 psi (7 MP a, 70 bar), ST O[...]

Alarms 58 312359 J Alarm Code K ey Use the following table as a quick guide to d eter mine alar m codes. LED Diagnostic Information The following LED sign als, diagnosis, an d soluti ons are the s ame for the display modul e, fluid control mo dule, and USB modul e. LEDs are loc ated next to the mo dule power cable. What Alert Where B Dose 1 L ow A [...]

Acce ssories and Kits 312359J 59 Accessories and Kit s 20-Gallon Hopper Kit, 255963 One com plete double- wall 20-gall on hopper. See man- ual 31274 7 for more inform ation. Hopper Heater Ki t (240V), 256257 F or heati ng fluid in a 20 -gallon hop per . See manual 312747 f o r more inf or matio n. Universal Hopper Fl ui d Inlet K it, 256170 F or co[...]

Access ories and Kits 60 312359 J Desic cant Dryer K it, 25651 2 F or use with 20 -gallon hoppers. See ma nual 4067 39 for more inform ation. Cast er Kit, 256 262 F or mounti ng cast ers on XM sprayer frame. See manual 406690 f o r more inf or matio n. Hose R ac k Kit, 256263 F or mounti ng to side, front, or back of XM spra yer frame. See ma nual [...]

Appe ndi x A 312359J 61 Appendix A User Interface Display The use r inter f ace dis play is divi ded into th ree m ain functions: S etup, Command, an d A utomatic . Setup Functions (key “ON”) The set up functio ns enable users to : • set desi red mix ratio; • configur e system set tings; • set pot lif e par amete rs; • enable/disable fu[...]

Appendix A 62 312359 J Setup Mode Screens Setup mod e scre ens are divided i nto five major s ections : home, limi ts, maintenan ce, enable, and sys tem. The follo w- ing figur e demons trates the flow o f the Setup mode scree ns be ginning wi th the Home screen . Limits Setup Maintenance Setup Enable Setup Syst em Set up Home V ersion Control T em[...]

Appe ndi x A 312359J 63 Home Setup Screens Home Home is t he first scr een that di splays in Setup mo de. It shows the cu rrent pu mp ratio , and enables users to chang e the mix ratio and acc ess the following sc reens: system setup, enable/disable functions, ma intena nce setup, and limits. Refer to the following table for more details. . Versi o[...]

Appendix A 64 312359 J Syste m Setup Screens System Setup e nables user s to confi gure sy stem set- tings for fluid co ntrol and operator inte raction. Refer to the following table for details. NO TE: System se ttings must be enabled from the Ena b le Setu p screen s before users c an change or set c onfig urations. See Enable S etup Sc reens , pa[...]

Appe ndi x A 312359J 65 System Number and USB S ettings This sc reen enables users t o set th e spray er number if using mo re than on e spray er . It also e nables user s to configur e the number of hours d ownloaded to exter nal USB flas h drive and how ofte n the data wi ll recor d. See Set System Settings (Optional) , page 24, for instruc - tio[...]

Appendix A 66 312359 J Enable S etup Scree ns Enable Setup allows user s to enable and disable func- tionaliti es, scree ns, and USB downlo ad log files. Check ed box es indic ate the fun ction, screen , or log f ile is active. Ref er to the following table for details. T o enable and disable func tionaliti es, screen , and USB log files, pre ss fr[...]

Appe ndi x A 312359J 67 Enable Setup 2 (Shown with factor y default settings.) Maintenance Setup Screens The ma intenanc e setup 1 s creen e nables users t o set mainten ance setp oint amou nts f or pum ps and dos ing valv es. The ma intena nce setup 2 screen e nables us ers to sch edule the num ber of days between c hanging the main in comi ng air[...]

Appendix A 68 312359 J User Lim its Se tup Scr eens User Limit s Setu p enables use rs to se t and adju st pr es- sure an d temperatur e limits for both p umps, includin g limits that will i ssue ad visor ies a nd alar ms. Refer to the f ollowin g table for details. NO TE: The allowable range f or the tem perature setpo int is 34° - 160°F (1° - [...]

Appe ndi x A 312359J 69 Operator Com mand Func tions Screens Comman d mode s creens a re div ided int o three major sections : r un (flu id co ntrol), te st, an d alar m c ontrol. The follow- ing figur e demons trates the flow o f the Comman d mode screens b eginning with the run (fluid con trol) s creens. Run (Fluid Co ntrol) Screens Test Screens [...]

Appendix A 70 312359 J Run (Fluid Control) Sc reens Run (flui d cont rol) is t he first screen di splayed at power on. It en ables users to spra y ma terial , and operate and park pumps. Run c onsists of two screen s: power on/enter and ratio mode. The power on/ent er screen c ycles throu gh power on mode, spray mod e, and pump mod e. It alwa ys di[...]

Appe ndi x A 312359J 71 P ark Mode Users must b e in this mode to par k fl uid rod pum ps at the bottom o f the s troke. Press the button below the park icon to ente r this mode. Ratio Mode Displays the current ra tio or the restr ictor scree n. T o access this s creen, pre ss The bar graph indi- cates whe ther the B restr iction a djustmen t shou [...]

Appendix A 72 312359 J Batch Dispense T est This s creen e nables user s to disp ense a selecte d total v olum e of mater ial on rat io . For example, 1000 ml at 4:1 = 800 ml of A + 200 ml of B. The to tal ba tch volume ca n be selected from the drop down menu. When t he pump is active it fla shes in blac k on the screen . When the pump co mpletes [...]

Appe ndi x A 312359J 73 Alarm Contr ol Screens The Ala r m control s creens enable user s to view alar m diagnost ic infor mation, al ar m logs, and pump batc h and grand totals. Thes e screens also ena b le user s to vi e w maintenan ce in f or mation for pump and check valves, includi ng the maintenanc e schedul e. NO TE: If the potli fe timer is[...]

Appendix A 74 312359 J T ot alizers and Jo b Number View the grand and batc h totals for each pump and both pumps c ombined. T he units of measu rement are d is- pla yed on the bot tom of th e screen a nd display ed in th e units of m easurem ent sele cted du ring s etup. Grand total i s the amou nt of ma terial t he syst em has dispens ed dur ing [...]

Appe ndi x A 312359J 75 A uto Display Screens P o tlife Scr een The potl ife screen auto maticall y displ ays when a pot lif e advisor y occurs. The screen auto matical ly closes when the advis or y end or the user pres ses the flush co nfir m button. Refer to the f oll owing table f or mor e details. USB Screen The USB sc reen autom atica lly disp[...]

Appendix A 76 312359 J F IG . 8: Example Spray Log[...]

Appe ndi x B 312359J 77 Appendix B Metering Diagrams Metering Diagram without Remote Mix Manifol d N XT 6500 Air Motor 250 HF or 180 HP A N XT 6500 Air Motor 220 HF or 145 HP B psi Sample & Tes t Valves Contro l Valves Mix Manif old Shut-off & Check Valves Mix Manifo ld Inte gration Hose 3/8 x 25 ft minimum XM Metering Diagra m Air Re g Cir[...]

Appendix B 78 312359 J Metering Diagram with Remote Mix Ma nif old N XT 6500 Air Motor A N XT 6500 Air Motor B psi Sample & Tes t Valves Contro l Valves Mix Manif iold XM Metering Diagra m with Remote Mix Manifold Circul ation O n / Of f Controls Li ne a r Tran sdu cers Reed S witche s Fluid L ine Control cable Air Signal rtd rtd Recirc ulatio [...]

Appendix C 312359J 79 Appendix C P ower Cor d Gu idelines Use the gu idelines listed in the following table to deter min e the power cord ne eded for y our spe cific syste m. ◆ Wired by user if or dered. Co rd size deter mi ned by user . ❄ Full l oad amper es with al l com ponents o perating at maximum capabil ities. Fuse requirem ents for vari[...]

Dime nsions 80 312359 J Dimensions System Dimensio ns withou t Hoppers 70.0 in. (178 8.0 mm) 38.0 in. (965.2 m m) 36.0 in. (914.4 mm ) 39.5 in. (1003.3 m m) ti2128 2a[...]

Dimensions 312359J 81 System Dimensio ns with Hoppers 72.5 i n. (1841.5 m m) 43.1 i n. (1094.7 m m) 98.6 in . (250 4.4 mm ) Two 20-Gallon Hoppers Side Mounted Two 20-Gallon Hoppers Rear Mounted (Top View) 54.0 in. (1371.6 mm ) 49.7 in. (1262.4 m m) 62.8 in . (1595.1 m m) 38.4 in. (975.4 m m) 56.2 in. (1427.5 m m) ti21283 a[...]

Dime nsions 82 312359 J System Dimensio ns with Hoppers One 20-Gallon Hopper a nd One 7-Gallon Hopper 70.0 in. (1788.0 m m) 33.4 in . (848.4 mm ) 79.1 in. (2009.1 mm ) 43.1 in. (1094.7 m m) 72.5 in . (184 1.5 mm ) 33.4 in . (848.4 mm) 59.7 in. (151 6.4 mm) 70.0 in. (1788.0 mm ) Two 7-Gallon Hoppers ti21284 a[...]

Pump Performan ce Charts 312359J 83 Pump P erf ormance Charts Calculate Fluid Outlet Pressure T o calculate fluid outl et pres sure (MP a/bar/psi) at a specif ic fluid fl ow (lpm /gpm) and operatin g air pres sure (MP a/bar/psi), use the followin g ins truc tio ns and pump data c har ts. 1. Loc ate desir ed flow along bot tom of char t. 2. Foll ow [...]

Technic al Data 84 312359 J T ec hnical Data * Minimum fl ow rate is dependent on material being spra yed and mixing capability . T est your material specific to flo w rate. Mix ed ratio r ange . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1:1-10:1 (in 0.1 increments) Ratio tolerance range (bef ore alarm) . . . . . . . . . . .[...]

Technica l Data 312359J 85[...]

All written and visual data contained in this document reflects the latest product information available at the time of publica tion. Graco rese rves the right t o make changes at any time without notice. For patent information, see ww w.graco.com/patents. Original instructions. This m anual contains English. MM 312359 Graco H eadquarte rs: Minnea [...]