Graco 3540 manual

Graco Inc. P.O. Box 1441 Minneapolis, MN 55440-1441 Copyright 2004, Graco Inc. is r egistered to I. S. EN ISO 9001 309286K Instr uctions Direct Drive Pressure W asher Important Safety Instructions. Read all war nings and instr uctions in thi s manual. Sa ve these instructions. - For high pressure wate r c leaning - Models: Model Hors e P o wer an d[...]

Warnings 2 309286K Wa r n i n g s WA R N I N G FIRE AND EXPLOSION HAZARD Flammab le fumes , such as solv ent and paint f umes, in work a re a can ignite or e xplode . T o help pre vent fire and e xplosion: • Use equipment only in w ell v entilated are a. • Do not fill fuel tank while engine is r unning or hot; shut off engine and let it cool. F[...]

Warnings 309286K 3 T O XIC FLUID OR FUMES HAZARD T oxic fl uids or fumes can cause serious injury or death if splashed in the e yes or on skin, inhaled, or s wallo wed. • Read MSDS’ s to know the specif ic hazards of the fluids y ou are using. • Store hazard ous fluid in appro ved containers , and dispose of it according to applica ble guidel[...]

Component Ide ntification 4 309286K Component Identification Key: AH o s e B Hose Rack C Gun Holder D Gun and W and E Tip Storage F Engine Oil Fill G W ater Pump Oi l Fill H Oil Lev el Site Gage J Pressure Unloader Adjustme nt Knob K Garden Hose Conne ction L High Pressure Hose Connection M Engine ON/OFF Switch A A B C D E F G H J K L M[...]

Setup 309286K 5 Setup Shipping Damage Check pressure washer for shipping dama ge. Notify the carrier immediatel y if there is an y damage. Connecting High-Pressure Hose and Gun Connect high-pre ssure hose betw een pump out let and gun inlet. Both o f these connection s are made with quic k couplers. Installing Spray Tip Install spra y tip on wand. [...]

Operation 6 309286K Operation Pressure Relief Pr ocedure F ollo w this procedure when y ou stop spr a ying and bef ore cleaning, checking , servicing or transpor ting equipment. 1. Engage tr igger lock. 2. T ur n pr essure washer OFF . 3. Remo v e ignition cap from spark plug. 4. T ur n off water supply and disconnect pressure washer from water . 5[...]

Operation 309286K 7 Star tup • Alwa ys engage the gun trigger saf ety latch when yo u stop spr a ying. This redu ces the risk of fluid injection or splashing in e yes or on skin if the gun is bum ped or triggered accidentally . Be sure latch is pushed fully down or it w ill not pre v ent the gun from being triggered. • When using a sandb lastin[...]

Operation 8 309286K 7. Mov e s witch to ON position and set thrott le to HALF throttle positio n. 8. T rigger gun to pro duce a consta nt stream of water and, at the same t ime, pull star ter rope quic kly to star t the engine. Pull a nd return rope until the engine star ts. HINT : Placing one f oot on the p res- sure wash er as a brace pr ovides b[...]

Operation 309286K 9 3. Install bl ack (large orifice) chemical tip (Installing and Changing Spr a y Tips, page 9). Installing and Changing Spra y Tips Spra y tips hav e 4- or 5-digit n umbers on them. Th e first two digits are t he spra y angle. * The chemical injector tip is br ass and has a larger opening and a b lack plastic cap . 1. F ollow Pre[...]

Shutdown, Flushing and Storag e 10 309286K Shutdo wn, Flushing and Stora ge Shor t-term Storage (less than 30 da ys) • Bef ore you store the p ressure wash er ov er night or transpor t it , disconne ct the water supp ly and CLOSE the fuel supply valv e. • After each use , wipe all pressure wash er surf aces with a clean, damp cloth. Long-term ([...]

Maintenance Chart 309286K 11 Maintenance Char t F ollow Pressu re Relief Pro cedure , page 6. Interval What to do Daily • Clean water inlet screen and filter . • Check engine and pump oil le vels. Fill as necessary . • Check gasoline le vel. Fill as necessar y . After first 5 hours of operat ion Change engine break-in oil. Drain oil when warm[...]

Troubleshooti ng 12 309286K T r oubleshooting T Prob lem C ause Solution Engine will not star t or it is hard to star t No gasoline in fuel tank or carburetor F ill tank with gasoline, open fuel shut- off v alv e. Check f uel line and carb ure- tor . Low oil Add oil to proper le v el. Engine ON/OFF s witch in OFF posi- tion T ur n switch to ON posi[...]

Troubleshooting 309286K 13 P ackings are f ailing frequently or pre- maturely Scored, damaged, or worn plungers Inst all new plun gers. Abrasiv e material in fluid being pumped Install proper filtr ation on pump inlet plumbing. Inlet wat er temper ature too high Check wa ter temper atures . It should not e xceed 160°F (70 °C). Pump r unning too l[...]

Pump Service : 2730B/2730H Model Pressure Washe rs 14 309286K Pump Serv ice: 2730B/2730H Model Pressure W ashers Repair kits are a v ailable. Se e the P ar ts List, page 18 (2730B) or page 20 (2830H). F or the best results , use all parts in kits. F ollow Pressu re Relief Pro cedure , page 6. V alves F or a set of six v alves , order V alve Assemb [...]

Pump Service: 2730B/2730H Model Pressure Washers 309286K 15 Servicing V -Pac kings 1. Remov e manif old as descr ibed in Pumping Section, page 14. 2. Carefully pu ll packing retainer from manifold. Exam- ine o-ring. Replace o-ring if cut or dama ged. 3. Remov e V -packing an d head ring. Pull o ut retainer ring. Remov e second V -packing an d secon[...]

Pump Service: 3030, 3340, and 3540 Mode l Pressure Washers 16 309286K Pump Service: 3030, 3340, and 3540 Model Pressure W ashers Repair kits are a v ailable . See the P ar ts List, page 22. F or the best results , use all par ts in kits. F ollow Pressu re Relief Pro cedure , page 6. V alves F or a set of six v alves , order V alve Assemb ly Kit 804[...]

Pump Service: 3030, 3340, and 3540 Model Pressure Washers 309286K 17 8. Install capscre ws and washers finger tight . T orque screw s to 8.8 ft-lb (1 2 N ◆ m) f ollowing the tightening patter n in the following figure. Servicing V -Pac kings T wo pack ing kits are a vailab le: one kit con tains pac kings only . The othe r includes packings, rings[...]

Parts 18 309286K Pa r t s 244389, Series A - 2730B with Br iggs and Stratton 6.5 HP Motor TIC                              [...]

Parts 309286K 19 244389, Series A - 2730B with Br ig gs and Stratton 6.5 HP Motor Ref. No. P art N o. Description Qty . 1 116299 ENGINE, gasoline, 6.5 HP Briggs and Stra tton 1 2 244749 PUMP , wat er , 2700, complete 1 3 244767 KIT , frame, includes wheels, f eet and tip g rommets 1 4 244784 GUN 1 5 244783 HOSE, 4000 1 7 804511 WHEEL, pneumati c 2 [...]

Parts 20 309286K Pa r t s 244390, Series A - 2730H w ith Honda 6.5 HP Motor WLF                                [...]

Parts 309286K 21 244390, Series A - 2730H w ith Honda 6.5 HP Motor Ref. No. P art N o. Description Qty . 1 116298 ENGINE, gasoline , 6.5 HP Honda 1 2 244749 PUMP , wat er , 2700, complete 1 3 244767 KIT , frame, includes wheels, f eet and tip g rommets 1 4 244784 GUN 1 5 244783 HOSE, 4000 1 7 804511 WHEEL, pneumati c 2 8 805535 TIP , spra y , red, [...]

Parts 22 309286K Pa r t s 244391, Series A - 3030 with Honda 9 HP Motor 244392, Series A - 3340 with Honda 11 HP Motor 244393, Series A - 3340 with Honda 13 HP Motor TIC                      [...]

Sound Data 309286K 23 244391, Series A - 3030 Honda 9 HP Motor† 244392, Series A - 3340 Honda 11 HP Motor ★ 244393, Series A - 3540 Honda 13 HP Motor ✓ Sound Data Ref. No. P art No. Description Qty . 1 803900† ENGINE, gaso line, G X270, 9 HP 1 803158 ★ ENGINE, gasoline, GX340, 11 HP 1 114703 ✓ ENGINE, gasoline, 13 HP 1 2 244750† PUMP [...]

Graco Standard Warranty 24 309286K Graco Standar d W arranty Graco warrants all equipment ref erenced in this document which is manufactured b y Graco and bearing its name to be free from de fe c ts i n material and workmanship on the date of sale to the origin al purch aser for use. With the e xception of any special, e xtended, or limited warrant[...]