Grizzly & G1022PROZX manual

10" TABLE SAW INSTRUCTION MANUAL MODELS G1022SM, G1022Z, G1022ZF, G1022ZFX, G1022PROZ, & G1022PROZX COPYRIGHT © NOVEMBER, 2002 BY GRIZZLY INDUSTRIAL, INC. WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC. PRINTED IN TAIWAN. ONLINE MANUAL DISCLAIMER THE INFORM[...]

WARNING Some dust created by power sanding, sawing, grind- ing, drilling, and other construction activities contains chemicals known to the State of California to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are: • Lead from lead-based paints. • Crystalline silica from bricks, cement, and other masonr[...]

Table Of Contents PAGE 1. SAFETY SAFETY RULES FOR ALL TOOLS ..........................................................................................................2-3 ADDITIONAL SAFETY INSTRUCTIONS FOR TABLE SAWS ....................................................................4 AVOIDING KICKBACK ..............................................[...]

-2- G1022 Series Table Saws SECTION 1: SAFETY For Your Own Safety Read Instruction Manual Before Operating This Equipment Indicates an imminently hazardous situation which, if not avoided, WILL result in death or serious injury. Indicates a potentially hazardous situation which, if not avoided, COULD result in death or serious injury. Indicates a p[...]

G1022 Series Table Saws -3- 9. USE PROPER EXTENSION CORD . Make sure your extension cord is in good condi- tion. Conductor size must be in accor- dance with the chart below. The amperage rating is listed on the motor or tool name- plate. An undersized cord will cause a drop in line voltage resulting in loss of power and overheating. Your extension [...]

-4- G1022 Series Table Saws Additional Safety Instructions For Table Saws 1. THRU-SAWING: Use blade guard, splitter, and anti-kickback fingers on all thru-saw- ing operations. See Page 12 for the defin- ition of thru-sawing. 2. KICKBACK: Use anti-kickback devices during ALL cutting operations. If you do not have a complete understanding of how kick[...]

G1022 Series Table Saws -5- Push Sticks The use of push sticks, particularly when cutting small or narrow workpieces, provides a double benefit for saw operators. The push stick pro- vides added leverage, enabling the operator to keep the workpiece firmly supported against the fence and table. At the same time, the push stick keeps the operator’s[...]

-6- G1022 Series Table Saws Figure 2. Zero Clearance Table Inserts. Zero Clearance Table Inserts Ideal for use when ripping thin strips or making bevel cuts, these prevent tearout and jammed blades by supporting material close to the blade. Use the standard table insert as a template when creating additional inserts from wood or plywood. Slots can [...]

G1022 Series Table Saws -7- SECTION 2: INTRODUCTION Grizzly is proud to offer the Model G1022 Series Table Saws. The Model G1022 Series Table Saws are part of a growing Grizzly family of fine woodworking machinery. When used according to the guidelines set forth in this manual, you can expect years of trouble-free, enjoyable operation and proof of [...]

-8- G1022 Series Table Saws Most importantly, we stand behind our machines. If you have any service questions or parts requests, please call or write us at the location listed below: Grizzly Industrial, Inc. 1203 Lycoming Mall Circle Muncy, PA 17756 Phone: (570) 546-9663 Fax: (800) 438-5901 E-Mail: techsupport@grizzly.com Web Site: http://www.grizz[...]

G1022 Series Table Saws -9- SECTION 3: CIRCUIT REQUIREMENTS 110V Operation The Models SM, Z & ZF motors are prewired to operate at 110V. See Figure 5 for a typical 110V plug and outlet. Models SM & Z: Under normal 110V use, the Models SM & Z motors draw approximately 16 amps. Use a 20 amp circuit breaker or a 20 amp slow-blow fuse. Mode[...]

-10- G1022 Series Table Saws 220V Operation The circuit you use should be dedicated, (i.e., the machine should provide the only draw from that circuit). If frequent circuit failures occur when using this machine, contact our Service Department or your local electrical contractor. The Models ZFX, PROZ, & PROZX do not come with a plug. When opera[...]

G1022 Series Table Saws -11- Grounding Extension Cord In the event of an electrical short, grounding pro- vides electric current a path of least resistance to reduce the risk of electrical shock to the operator. Ground the power cord and this machine in accor- dance with all local codes and ordinances. Operating the machine when it is not properly [...]

-12- G1022 Series Table Saws SECTION 4: MACHINE FEATURES The following is a list of common definitions, terms and phrases used throughout this manual as they relate to this table saw and woodworking in general. It is important that you read and become familiar with them before assembling, adjusting or operating this machine. Your safety is VERY imp[...]

G1022 Series Table Saws -13- shaped channel along the edge of wood stock. Splitter: Metal plate attached to the back of the blade guard that maintains the kerf opening in the wood when performing a cutting operation. Standard Kerf: 1 ⁄ 8 " gap made with a standard blade. Straightedge: A tool used to check the flatness, parallelness, or consi[...]

-14- G1022 Series Table Saws Unpacking The Model G1022 Series Table Saws are shipped from the manufacturer in carefully packed cartons. If you discover the machine is damaged after you have signed for delivery, immediately call our Customer Service for advice. When you are completely satisfied with the con- dition of your shipment, you should inven[...]

G1022 Series Table Saws -15- Figure 8. Rip fence, rails and extension wings will vary depending on the model. 9. Motor with Pulley 10. Miter Gauge 11. Dado Insert 12. Standard Insert 13. Arbor Wrench 14. Blade Guard Bracket 15. Table Saw Unit 16. Stand Components 17. Handwheels (2) 18. Motor Mount Plate 19. V-Belt 1. Fence Unit (Separate Box with M[...]

-16- G1022 Series Table Saws Qty Description 8 Special Rail Bolt (SM & Z) 8 Fence Rail Spacer (SM & Z) 4 Flat Washer M10 (SM & Z) 4H ex Nut M10-1.5 (SM & Z) 4 Fence Rail Plug (SM & Z) 6 Flat Washer M10 x M4 Thick 6 Hex Bolt M10-1.5 x 25 2 Hand Wheel Knob Guide Rail & Extension Wing Hardware Bag Qty Description 40 Carriage Bo[...]

G1022 Series Table Saws -17- Hardware Recognition Chart 5mm 10mm 15mm 20mm 25mm 30mm 35mm 40mm 45mm 50mm 55mm 60mm 65mm 70mm 75mm Wa s her Lock Wa s her Hex Nut Wing Nut Phillips Head Sheet Metal Screw Setscrew Phillips Head Screw Thumb Screw Slotted Screw Countersunk Phillips Head Screw Cap Screw Carriage Bolt He x Head Bolt Button Head Screw Flan[...]

-18- G1022 Series Contractor Saws Clean Up Site Considerations Unsupervised children and visitors entering a shop could receive seri- ous personal injury. Ensure child and visitors safety by keeping all entrances to the shop locked at all times. DO NOT allow unsupervised children or visitors in the shop at any time. The unpainted surfaces are coate[...]

G1022 Series Table Saws -19- Beginning Assembly Stand Assembly TOOLS REQUIRED: High quality square and straightedge, metric Allen wrench set, flat screw- driver, Phillips screwdriver, dead blow hammer and a 6" or 8" adjustable wrench. Loose hair and clothing could get caught in machinery causing seri- ous personal injury. Keep loose cloth[...]

-20- G1022 Series Table Saws Figure 11. Short upper and lower braces attached to one of the stand assemblies. 3. Attach the short upper and lower side braces (2 each) to one of the assembled side pan- els using M8 - 1.25 x 16 carriage bolts, 8MM flat washers and M8-1.25 hex nuts as shown in Figure 11 . 4. Bolt the stand assemblies together using M8[...]

G1022 Series Table Saws -21- All Models: 8. Place the assembled stand upside down on the table saw body and align all the mounting holes. Make certain the side of the stand with the “Z Series” label, if applicable, is on the front side of the machine (the side with the Grizzly label and angle scale). 9. Secure the stand to the body using M8-1.2[...]

-22- G1022 Series Table Saws 3. Set the motor on end and slip the pulley guard bracket between the base of the motor and the motor plate as shown in Figure 17 . Figure 17. Installing pulley guard. 4. Tighten 1 of the 4 mounting bolts. Leave the other 3 loose. 5. Locate the motor mount bracket shown in Figure 18 . Loosen the setscrew that holds the [...]

G1022 Series Table Saws -23- Figure 18. Installing the motor mount bracket. Figure 19. Attaching motor to linking bars. 6. Line up the hole in the motor bracket with the hole in the motor mount plate and insert the motor pivot rod. Make sure the groove in the rod lines up with the setscrew in the mount bracket. 7. Tighten the setscrew. 8. Turn the [...]

-24- G1022 Series Table Saws Figure 22. Attached pulley cover. 15. Using the supplied wing nut and mounting bolt, secure the pulley cover over the pulley and V-belt as shown in Figure 22 . Switch Models SM & Z: The ON/OFF switch, with attached power cord and plug, is already mounted to the saw enclo- sure. Connect the quick disconnect on the co[...]

G1022 Series Table Saws -25- Figure 23. Checking table to wing alignment. 5. Raise or lower the rear of the wing until the wing and table are flush. Tighten the bolt. 6. Repeat Steps 2-5 for the other extension wing. 7. Check the alignment of the table against both wings. Your straightedge should run flat across both wings and the table top. If the[...]

-26- G1022 Series Table Saws The fence must engage and square up on the front rail before the rear clamp engages the back rail. In essence, the rear clamp should act as a secondary mechanism for maintaining fence position. When adjusted correctly, the lever lock should only begin to apply pressure on the back rail over the last one-third of its str[...]

G1022 Series Table Saws -27- Figure 26. Rear lock adjustment screw. 5. Slide the fence along the rail until it is aligned with the edge of the miter slot. 6. Lock the fence down. 7. Loosen the rear lock adjustment, the slotted screw on the front of the fence shown in Figure 26 , until the rear locking clamp ceas- es to engage the rear rail with the[...]

-28- G1022 Series Table Saws Figure 29. Attaching a sacrificial fence. Tip: Attach a piece of 3 ⁄ 4 " thick hardwood to the blade side of the fence as shown in Figure 29 . This will keep thin materials from wedging between the fence and table and will also protect the fence from coming in contact with the blade when dadoing or ripping thin s[...]

G1022 Series Table Saws -29- 7. Make note of its position and lift it up all the way. Tighten the rear adjustment screw until the rear clamp is approximately 1 ⁄ 16 '' from the rail. 8. Move the lock handle back to its two-thirds position. The rear clamp should just be touching the rail. If it is too loose or too tight, lift the handle [...]

-30- G1022 Series Table Saws To install a saw blade: 1. Disconnect the machine from the power source!! 2. The arbor nut has left-hand threads. Unthread the arbor nut clockwise and remove the outside flange from the arbor. Remove and discard the 3 ⁄ 4 '' diameter spacer on the arbor shaft. 4. Slide on the flange and thread the arbor nut [...]

G1022 Series Table Saws -31- Figure 37. Blade guard components. 5. Rotate the support shaft to align the mount- ing bolts to the mounting slots on the guard. 6. Tighten the mounting bolts to secure the blade guard. 7. Using a machinist's or a combination square, align the face of the splitter perpendicular to the surface of the saw table as sh[...]

-32- G1022 Series Table Saws Figure 41. Proper splitter/blade alignment. 13. Recheck guard alignment to the blade and to the table top. Adjust as necessary and tight- en down all the bolts before use. 14. Adjust the blade to 45° and raise and lower it through the full range. Re-adjust blade to 90° and raise and lower it through the full range. Th[...]

G1022 Series Table Saws -33- Table Insert The table insert provides support for the material being cut. It must be installed flush with the cast iron table surface. To install the table insert: 1. Disconnect the machine from the power source! 2. Using the front handwheel, move the blade to its lowest position. 3. Set the table insert into the reces[...]

-34- G1022 Series Contractor Saws Miter Gauge Initial Step Models ZF, ZFX, PROZ, & PROZX: The miter gauge for the Models ZF, ZFX, PROZ, & PROZX has two setscrews in the miter bar which can be set to remove any loose movement between the miter bar and the T-slot. Loosen or tighten the two setscrews until the miter gauge slides freely in the [...]

G1022 Series Table Saws -35- Before starting the machine: 1. Read this manual and make sure you take all safety precautions before operating this machine. 2. Make sure the blade guard and splitter have been correctly installed and are adjusted properly as shown on Pages 30-31 . 3. Make sure that any tools or foreign objects have been removed from t[...]

-36- G1022 Series Table Saws Blade Selection Choosing the correct blade for the job is essential for the safe and efficient use of your table saw. Rip Blade: Used for cutting with the grain. 10" rip blades have between 20-40 teeth ( Figure 44 ), flat-top ground tooth profile ( Figure 49 ) and large gullets to allow for large chip removal. Figu[...]

G1022 Series Table Saws -37- Figure 47. Plywood blade. Plywood Blade: Used for cutting plywood or veneers. 10" plywood blades have 40-80 teeth ( Figure 47 ), a steep alternate top bevel tooth pro- file ( Figure 49 ) and very shallow gullet. Thin-kerf: Designed for saws with smaller motors and for reducing material waste, thin-kerf blades are t[...]

-38- G1022 Series Table Saws Crosscutting To make a 90˚ crosscut using the miter gauge: 1. Adjust the miter gauge to the 90˚ position. 2. Adjust the fence completely away from the cutting operation. 3. Position the miter gauge in one of the two miter slots. 4. Adjust the blade height so the highest saw tooth protrudes approximately 1 ⁄ 4 "[...]

G1022 Series Table Saws -39- Ripping To make a rip cut: 1. Set the fence to the desired width of cut on the fence rail scale. 2. Adjust the blade height so the highest saw tooth protrudes approximately 1 ⁄ 4 " above the workpiece. 3. Joint one long edge of the workpiece on a jointer. 4. Set up any safety devices such as feather- boards or ot[...]

-40- G1022 Series Table Saws Dado Cutting Commonly used in furniture joinery, a dado is a straight channel cut in the face of the workpiece. Dadoes can be cut using either a dado blade ( Figure 57 ) or a standard saw blade. To use a stacked or wobble dado blade : 1. Disconnect the machine from the power source! 2. Remove the table insert, splitter [...]

G1022 Series Table Saws -41- Using a standard saw blade: 1. Clearly mark the width of the dado cut on your workpiece. Include marks on the edge of your workpiece so you can clearly identify your intended cut while the material is laying flat on the saw table. 2. Raise the blade up to the desired depth of cut (depth of dado channel desired). 3. If d[...]

-42- G1022 Series Table Saws 7. Re-adjust the fence so the blade is aligned with the other edge of the intended dado channel. Be sure to keep the cuts within your marks; otherwise, the dado will be too big. 8. Continue making cuts toward the center of the dado with your subsequent cuts until the dado is complete. Rabbet Cutting Always replace the b[...]

G1022 Series Table Saws -43- 1. Disconnect the machine from the power! 2. Cut a piece of wood that is as long and tall as the metal fence and 3 ⁄ 4 " thick. This will be the sacrificial fence. Make sure the wood is a uniform thickness and free of knots and defects. 3. Attach the sacrificial fence to the metal fence with screws or clamps. 4. [...]

-44- G1022 Series Table Saws Always use push sticks, featherboards, push paddles and other safety accessories whenever possible to increase safety and control during operations which require the blade guard and splitter to be removed from the saw. Failure to follow this warning could result in serious personal injury. Never allow hands or arms to b[...]

G1022 Series Table Saws -45- 4. Turn the saw on. 5. When the blade has reached full speed, per- form a test cut with a scrap piece of wood. 6. If the cut is satisfactory, repeat with your fin- ish stock. 7. Rotate the workpiece as shown in Figure 57 . 8. Perform the second cut to complete the rab- bet cut. Figure 57. Rabbet cutting. Always replace [...]

-46- G1022 Series Table Saws SECTION 7: MAINTENANCE General Regular periodic maintenance on your Model G1022 Series Table Saw will ensure its optimum performance. Make a habit of inspecting your machine each time you use it. Check for the following conditions and repair or replace when necessary: 1. Loose mounting bolts. 2. Worn switch. 3. Worn or [...]

G1022 Series Table Saws -47- V-Belt The sealed ball bearings in the motor and throughout the Model G1022 require no mainte- nance during their lifetime. When they do wear out, replacements can be obtained through the Grizzly Parts Department. Lubricate the areas indicated below every 12 months: BLADE ANGLING TRUNNION—The front and back trunnions [...]

-48- G1022 Series Table Saws Maintenance Performed Approximate Hours Of Use Maintenance Log Date[...]

G1022 Series Table Saws -49- Blade Parallelism To check and adjust blade parallelism: 1. Disconnect the machine from the power source!! 2. Tilt the blade to 90˚. Using an adjustable square, measure the distance (A) between the miter slot and the front of the blade as shown in Figure 59 . The Model G1022 Series Table Saws will perform best when the[...]

-50- G1022 Series Table Saws Figure 61. Underside view of table/trunnion assembly. 4. Make note of the difference between the two measurements on a piece of paper. 5. Tilt the blade to 45° and repeat Steps 2-4 . 6. If the difference was less than 0.004" when the blade was positioned at 90˚ and 45˚, skip to the next section. Otherwise, conti[...]

G1022 Series Table Saws -51- 3. Tighten down one trunnion bolt a small amount and then move on to each of the others, tightening each down the same amount. 4. Continue to rotate through the bolts, tight- ening them a little each time until they are all secure. 5. Re-assemble the saw assembly onto the stand. 6. Recheck the blade to miter slot distan[...]

-52- G1022 Series Table Saws 45˚ & 90˚ Stops The Model G1022 Series Table Saws are equipped with positive stops at 45° and 90°. When properly adjusted, they provide precise and dependable guides for bevel adjustment. To set the 45˚ & 90˚ stops: 1. Disconnect the machine from the power source!! 2. Raise the saw blade to its maximum hei[...]

G1022 Series Table Saws -53- SECTION 9: CLOSURE The following pages contain general machine data, parts diagrams/lists, a troubleshooting guide and Warranty/Return information. If you need parts or help in assembling your machine, or if you need operational information, call the Grizzly Service Department. Trained ser- vice technicians will be glad[...]

-54- G1022 Series Table Saws SM AND Z WIRING DIAGRAM[...]

G1022 Series Table Saws -55- ZF, ZFX, PROZ & PROZX WIRING DIAGRAM[...]

-56- G1022 Series Table Saws Design Type ......................................................................................................Floor Model Overall Dimensions: Table Height ............................................................................................................37" Table Size ..................................[...]

G1022SM[...]

G1022SM[...]

G1022SM[...]

-60- G1022 Series Table Saws REF PART # DESCRIPTION REF PART # DESCRIPTION 1 P1022001 TABLE INSERT 1A P1022001-A DADO INSERT 2 PSS04M SETSCREW M6-1.0 x 12 3 P1022Z003A STAND LEG 3-1 P1022003-1 FOOT 3-2 PB32M HEX BOLT M10-1.5 x 25 3-3 PN02M HEX NUT M10-1.5 4 P1022004 TABLE 5 P1022SM005 SHEET METAL WING 6 PW04M FLAT WASHER 10MM 7 PB01M HEX BOLT M10-1[...]

G1022 Series Table Saws -61- REF PART # DESCRIPTION REF PART # DESCRIPTION 97 PRP02M ROLL PIN 3 x 16 98 PN05M HEX NUT M16-1.5 99 P1022090 FRONT TRUNNION 100 PRP06M ROLL PIN 5 X 24 101 PSS04M SET SCR M6 - 1.0 x 12 102 P1022102 WAVY WASHER 103 PW03M FLAT WASHER 6MM 104 PB08M HEX BOLT M6-1.0 x 20 105 PB10M HEX BOLT M6-1.0 x 25 106 PN01M HEX NUT M6-1.0[...]

-62- G1022 Series Table Saws Design Type ......................................................................................................Floor Model Overall Dimensions: Table Height ............................................................................................................37" Table Size ..................................[...]

G1022Z[...]

G1022Z[...]

G1022Z[...]

-66- G1022 Series Table Saws REF PART # DESCRIPTION 41 P1022041 SHAFT FOR ECCENTRIC 42 P1022042 SHAFT FOR CLAMP 43 P1022Z043 LOCK LEVER 44-1 P1022044-1 PINION W/ KNOB 45 P1022045 CLAMP SHOE 46 P1022046 ADJUSTING BOLT 47 P1022047 SHAFT BUSHING 48 PSS02M SET SCR M6-1.0 x 6 49 P1022049 SPRING 51 P1022051 SPRING 52 PB03M HEX BOLT M8-1.25 x 16 53 PW01M [...]

G1022 Series Table Saws -67- REF PART # DESCRIPTION REF PART # DESCRIPTION 100 PRP06M ROLL PIN 5 X 24 101 PSS04M SET SCR M6 - 1.0 x 12 102 P1022102 WAVY WASHER 103 PW03M FLAT WASHER 6MM 104 PB08M HEX BOLT M6-1.0 x 20 105 PB10M HEX BOLT M6-1.0 x 25 106 PN01M HEX NUT M6-1.0 107 P1022107 SET PLATE 108 P1022108 LINKING BAR 109 P1022109 SPACER 110 P1022[...]

-68- G1022 Series Table Saws Design Type ......................................................................................................Floor Model Overall Dimensions: Table Height ............................................................................................................37" Table Size ..................................[...]

   G1022ZF, ZFX, PROZ, & PROZX[...]

G1022ZF, ZFX, PROZ, & PROZX[...]

G1022ZF, ZFX, PROZ, & PROZX[...]

-72- G1022 Series Table Saws REF PART # DESCRIPTION 77 PB03M HEX BOLT M8-1.25 x 1678 PW01M FLAT WASHER 8MM 79 PB02M HEX BOLT M6-1.0 x 12 80 PW03M FLAT WASHER 6MM 83 P1022083 HANDLE 85 P1022085 KNOB 87 P1022087 HANDWHEEL 88-1 P1022088-1 POINTER ASSEMBLY 89 PSS03M SETSCREW M6-1.0 x 8 90 P1022090 FRONT BRACKET 91 PW01M FLAT WASHER 8MM 92 PSB13M CAP SC[...]

G1022 Series Table Saws -73- REF PART # DESCRIPTION 250 P1022Z250 CLAMP 251 PS05M PHLP HD SCR M5-0.8 X 8 252 P1022Z252 SPRING 325 P1022SM325 WARNING LABEL 326 P1022SM326 ELECTRICITY LABEL 327 P1022SM327 SAFETY GLASSES LABEL 328* P1022ZF328 MACHINE ID LABEL (*G1022ZF) 328* P1022ZFX328 MACHINE ID LABEL (*G1022ZFX) 328* P1022PROZ328 MACHINE ID LABEL ([...]

-74- G1022 Series Table Saws SYMPTOM Motor will not start. Motor will not start; fuses or circuit breakers blow. Motor overheats. Motor stalls (resulting in blown fuses or tripped cir- cuit). Machine slows when oper- ating. Loud, repetitious noise com- ing from machine. Blade is not square w/miter slot or fence is not square to blade. Fence hits ta[...]

G1022 Series Table Saws -75- PUSH STICK MAKE FROM 1 ⁄ 2 '' OR 3 ⁄ 4 '' WOOD OR THICKNESS LESS THAN WIDTH OF MAT'L TO BE CUT CAUTION USE ONLY GOOD STRONG WOOD OR PLYWOOD 1 ⁄ 2 '' GRID CUT HERE TO PUSH 1 ⁄ 2 '' WOOD CUT HERE TO PUSH 1 ⁄ 4 '' WOOD NOTCH TO HELP PREVENT HAND FROM SLIPPING[...]

-76- G1022 Series Table Saws Notes[...]

G1022 Series Table Saws -77- Notes[...]

-78- G1022 Series Table Saws Grizzly Industrial, Inc. warrants every product it sells for a period of 1 year to the original purchaser from the date of purchase. This warranty does not apply to defects due directly or indirectly to misuse, abuse, negligence, accidents, repairs or alterations or lack of maintenance. This is Grizzly’s sole written [...]

10. Which benchtop tools do you own? Check all that apply. ___1" x 42" Belt Sander ___6" - 8" Grinder ___5" - 8" Drill Press ___Mini Lathe ___8" Table Saw ___10" - 12" Thickness Planer ___8" - 10" Bandsaw ___Scroll Saw ___Disc/Belt Sander ___Spindle/Belt Sander ___Mini Jointer ___Other_________[...]

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