Grizzly G0459 manual

MO DE L G0 4 59 1 2 " DR U M S A NDE R O W NER ’S MANU AL COPYRIGHT © O CTOBER, 20 05 BY GRIZ ZL Y INDUSTRIAL , INC., R EVISED MA Y , 20 07 ( BL) W AR NI NG : NO PO RT IO N O F TH IS M ANUAL MA Y B E REPRO DU CED I N ANY S HAPE OR FOR M W IT HO UT TH E WRI T T EN APPROV AL OF G RI Z ZL Y I ND UST RI AL , I NC. # BL7307 PRIN TED IN T AIWAN[...]

Sa f ety Lab e l P l a c em e n t The safety labels on this machine warn and indicate how to protect the operator or bystander from machine hazards. The machine owner MUST maintain the original label location and readability. If a label is removed or becomes unreadable, REPLACE the label before using the machine. For new labels, contact Grizzly Ind[...]

T able of Con ten ts INTRODUCTION ............................................................................................................................... 3 Foreword .................................................................................................................................... 3 Contact Info .............................[...]

SECTION 7: SERVICE ................................................................................................................... 23 Troubleshooting ........................................................................................................................ 23 Gauge Blocks ...........................................................[...]

G04 59 1 2" Drum Sander -3 - If you have any comments regarding this manual, please write to us at the address below: Grizzly Industrial, Inc. C / O Technical Documentation Manager P.O. Box 2069 Bellingham, WA 98227-2069 We stand behind our machines. If you have any service questions or parts requests, please call or write us at the location l[...]

- 4- G0 459 1 2 " Drum Sander                  ?[...]

G04 59 1 2" Drum Sander -5 - H Figure 1. Front view, Model G0459. A. Top Cover B. Cover Lock Knob C. Dust Port D. Handle E. Crank Handle F. Depth Scale G. Drum Sander Frame H. ON/OFF Switch I. Variable Speed Control J. Conveyor Belt Identi fi cat ion G F E D C B A J I[...]

- 6 - G04 59 1 2" Drum Sand er 4. ALWAYS USE HEARING PROTECTION WHEN OPERATING MACHINERY. Machinery noise can cause permanent hearing damage. 5. WEAR PROPER APPAREL. D O NO T wear loose clothing, gloves, neckties, rings, or jewelry which may get caught in moving parts. Wear protective hair covering to con - tain long hair and wear non-slip foo[...]

G04 59 1 2" Drum Sander - 7 - 7. ONLY ALLOW TRAINED AND PROP- ERLY SUPERVISED PERSONNEL TO OPERATE MACHINERY. Make sure operation instructions are safe and clearly understood. 8. KEEP CHILDREN AND VISITORS AWAY. Keep all children and visitors a safe dis- tance from the work area. 9. MAKE WORKSHOP CHILD PROOF. Use padlocks, master switches, and[...]

-8- G04 59 1 2" Drum Sander A ddit ion al Safe t y fo r Dru m Sanders 6. DUST COLLECTION SYSTEM . Never operate the sander without an adequate dust collection system in place and run - ning. 7. BE ATTENTIVE . N ever leave the machine running unattended. 8. REPLACING SANDING PAPER . Replace sanding paper when it becomes worn or damaged. 9. EXPE[...]

G04 59 1 2" Drum Sander -9 - Figure 2 . T ypic al t ype 5- 1 5 plug and receptacle. Serious perso nal injur y could o ccur if you connect the m achine to the power source before y ou have co mpleted the set up pro - cess . DO NOT co nnect t he machine to the power source until instructed to do so. 1 1 0 V Operati on Am per age Dra w The a 1 1 [...]

- 1 0 - G0459 1 2" Drum Sander The Model G0459 was carefully packed when it left our warehouse . If you discov er the machine is damaged after you hav e sig ned for deliver y , please immed iately call Customer Service at ( 5 70) 546 - 96 63 for advice. Sav e the co ntainers and all packing materials for possible inspect ion by the carrier or [...]

G04 59 1 2" Drum Sander - 1 1 - In v en t or y After all t he par ts hav e been remov ed from the two box es, you should have the following items: Box 1: ( Figure 3 ) Qt y A . Drum Sander .............................................. 1 B. Crank Hand le ............................................. 1 C. 2 1 ⁄ 2 " Dust Port .............[...]

- 1 2- G0459 1 2" Drum Sander P la ci ng Sander T o p lace the sa nder in a p ermanent loc ation : 1. With an assistant's help, lift the sander out of the box and move it to your predetermined location. Th e M od e l G 0 4 59 i s a heav y machine ( 1 39 lb s. ) . DO NOT ov er- exert your - self while unpacking or movi ng your machine — [...]

G04 59 1 2" Drum Sander - 1 3 - Ins tal l in g Cra nk Hand le Compone nts and Hard ware Ne ede d : Qt y Crank Hand le .................................................... 1 The crank handle is installed on the front right lif t screw s haft, and is held in place with t wo set screws already t hreaded into the handle. T o m ount t he handwhe el[...]

- 1 4- G 0459 1 2" Drum Sander T est Ru n Now that the machine is connected to the pow er source, it is impor tant to per form a test run to mak e sure all the controls are working prop erly . Before st ar ting the sand er , make sure you hav e pe rforme d the prece ding assembly and adjustme nt instructions, and you hav e read through the res[...]

G04 59 1 2" Drum Sander - 1 5 - Damag e to your eyes, lungs, and ear s could re su lt f ro m using this m ac hin e wit ho ut prope r protect ive ge ar . Always wear safet y glasses , a re spirator , and hearing protection when op erating this machine. Lo o s e h ai r a n d c lo t h - ing could get caught in machiner y and c ause s eri - ous pe[...]

- 1 6 - G0 459 1 2 " Drum Sander V ar iable Sp ee d The variable speed knob allows you to increase the feed rate from 0–15 FPM. The correct speed to use depends on the type of stock you are using (hardwood vs. softwood) and the stage of finish you are at with that workpiece. As a general rule, a slower feed rate will sand the surface smoothe[...]

G04 59 1 2" Drum Sander - 1 7 - DO NOT sand more than one board at a time. Minor variations in thickness can cause one board to be propelled by the rapidly spinning sanding drum and ejected from the machine. NEVER stand directly in front of the outfeed area of the machine. Failure to do so could result in severe personal injury. To sand a work[...]

- 1 8 - G04 59 1 2" Dr um Sander P aper Repla cement Figure 12. Sandpaper ends taped on Model G0459. 4. Use the old sandpaper as a pattern to cut out the new sandpaper, or use the pattern in Figure 11 , to cut the sandpaper to the nec- essary shape. Figure 11. Sandpaper pattern.            [...]

G04 59 1 2" Drum Sander - 1 9 - SE CTION 5 : A CC ESS ORI ES PRO-STICK ® Sanding Pad Extend the life of your sandpaper! Just feed this crepe-rubber cleaning pad through your drum sander to remove dust build-up from the sandpa - per without damage. Size Model 12" X 15" X 3 ⁄ 4 " ........................................ H7331 G[...]

-20- G 0459 1 2" Drum Sander G1163—1HP Dust Collector Effective dust c ollection not only keeps you r shop cleaner and more pleasant to work in, it can also keep you healthier . 1 HP motor , 450 CFM, 2 cu bic feet bag capacit y , 1 3 1 ⁄ 2 " x 2 4 " bag size , and 4 " intak e ho le make this a great com panion to your new sa[...]

G04 59 1 2" Drum Sander - 21 - Alwa ys disconnec t power to th e ma chi ne bef or e per forming maintenance. Failure to do t his may result in serious person - al injury . The chain should be lubricated periodic ally with a light machine oil. Motor bearings nee d no lubri - cation. Use only ade quat e lubrication. T oo much lubricant will a t [...]

-22- G0459 1 2" Dr um Sander T able Lif t S crews : These should be lubric ated with lithium grease every six months. Clean the table lift screws ( Figure 21 ) and rub lithium grease onto the threads. Move the table up or d own to spread the grease thoroughly ov er the threads. Failure to routinely inspect your drum sander for damage and wear [...]

G04 59 1 2" Drum Sander -23- SE CTION 7 : SER VICE Symptom Possible Cause Possible Solution Mac hine does not star t or a brea ker tri ps. 1. Plug or receptacle is at fault or wired incor - rectly. 2. Start capacitor is faulty. 3. Motor connection is wired incorrectly. 4. Power supply is faulty, or is switched OFF. 5. Centrifugal Switch is at [...]

-2 4- G 0459 1 2" Drum Sander Symptom Possible Cause Possible Solution Mac hine s tall s or is und erp owered. 1. Dust collection ducting is at fault. 2. Low power supply voltage. 3. Belt is slipping. 4. Motor connection is wired incorrectly. 5. Plug or receptacle is at fault. 6. Pulley or sprocket is slipping on shaft. 7. Motor bearings are a[...]

G04 59 1 2" Drum Sander -25- Symptom Possible Cause Possible Solution Shor t V-be lt lifes - pan. 1. Pulleys not aligned correctly. 2. Improperly tensioned. 1. Align pulleys ( Page 27 ). 2. Properly tension V-belts ( Page 26 ). C o n ve yo r s l i p s und er l oad. 1. Conveyor is too loose. 2. Too much load. 1. Tension conveyor ( Page 28 ). 2.[...]

-26- G0 459 1 2 " Drum Sander T o ols Ne ede d : Qt y Hex Wrench 6mm .............................................. 1 Wrench 12mm ................................................... 1 Straightedge ...................................................... 1 Ruler .................................................................. 1 Phillips Head Sc[...]

G04 59 1 2" Drum Sander - 27 - Re mov al/ Rep lac eme nt Replace t he V - belt if you notice fraying, cracking, glazing, or any other damage. A worn / damaged V -belt will not provide optimum power transmis - sion from the motor to the drums. V -belt r emoval and replacement is simply a ma t ter of loosening the V -belt, rolling it of f of the[...]

-28- G04 59 1 2" Drum Sand er T o ols Ne ede d : Qt y Wrench 19mm ................................................... 1 Phillips Head Screwdriver #2 ............................ 1 Te nsi oni ng The conv ey or may slightly stretch with c ontinued use and will ev entually need to be tensioned. This is most obvious if the conv ey or st art s slip[...]

G04 59 1 2" Drum Sander -29- T o ols Ne ede d : Qt y Hex Wrench 4mm .............................................. 1 Wrench 19mm ................................................... 1 Wrench 10mm ................................................... 1 Socket 14mm .................................................... 1 Measuring Tape ..............[...]

-3 0 - G04 59 1 2" Drum Sander 6. Lower the table one full turn of the crank han- dle. Wait until the chain starts moving before starting to count the crank handle rotation. 7. Starting at one end, place a 0.002" feeler gauge between the sanding drum and the gauge block. (The feeler gauge should slide with moderate resistance, without for[...]

G04 59 1 2" Drum Sander -3 1 - Howe ve r , you can only minimiz e snipe so much before the workpiec e will slip or kick out, causing a hazard to the opera tor . If this happ ens, you hav e raised the pressure rollers too high for them to function as intended — the pressure rollers MUST be lowe red to prev ent injur y . T o ols Ne ede d : Qt [...]

-32- G0459 1 2" Drum Sander Note : Y ou may o pen the side cov ers to gai n better acc ess fo r the following adjustm ents. This is not r equ ir ed. 6. Turn a lower adjustment bolt on one side of a pressure roller clockwise to lower that end of the pressure roller until it touches the gauge block. 7. Repeat Step 6 for the opposite side of the [...]

G04 59 1 2" Drum Sander -33 - 5. Loosen the chain by loosening the hex nut on the bottom of the idler roller sprocket shown in Figure 38 . Figure 37. Marking sprocket tooth and chain. T o ols Ne ede d : Qt y Hex Wrench 6mm .............................................. 1 Wrench/Socket 12mm ....................................... 1 Chalk, Corre[...]

-3 4- G0 459 1 2 " Drum Sander T o ols Ne ede d : Qt y Hex Wrench 6mm .............................................. 1 Wrench/Socket 19mm ....................................... 1 Wrenches/Sockets 14mm ................................. 2 Wrench/Socket 12mm ....................................... 1 Wrench 10mm ..................................[...]

G04 59 1 2" Drum Sander -35 - Figure 42. Drum sander disassembled to Step 8 . 9. Remove the sanding drum (4 lock nuts and 4 flat washers) and V-belt ( Figure 43 ). 7. Remove the rear panel. 8. Loosen the hex bolts securing the motor bracket to the frame, raise the motor and remove the V-belt from the motor pulley ( see Page 27 for help). The d[...]

-3 6 - G0459 1 2" Drum Sander 11. Mark the top of the table lift screws with arrows (all pointing in same direction) and mark the screws with liquid correction fluid above the mounting bracket ( Figure 45 ). Later, when you reassemble the conve yor table, you can use these marks to reset the table height close to the current position. Figure 4[...]

G04 59 1 2" Drum Sander -37 - Figure 50. Conveyor belt removed from table. Figure 49. Rear left roller bracket loosened. 20 . Remove the conveyor motor chain. 21. Remove the conveyor motor (2 cap screws) and the rear roller bracket (2 cap screws) shown in Figure 49 . 22. Remove the rear roller. 23. Remove the front left roller bracket (2 cap s[...]

-3 8- G0 459 1 2 " Drum Sander Figure 51. Worm wheel and worm gear. 35. Reinstall and secure the brace. 36. Try moving the conveyor table up and down. 37. Continue adjusting the worm wheel and worm gear until the crank handle raises and lowers the conveyor table. Worm Wheel Worm Gear 34. Before reinstalling the gear box cover, try raising and [...]

G04 59 1 2" Drum Sander -39 - Elect ri cal Com ponen ts Variable Speed Control, Circuit Board Feed Motor Switch Box Wiring Motor Wiring Capacitor Variable Speed Wires Circuit Board Feed Motor Wires Drum Motor Wires Feed Motor Wires Switch Box Switch Red (Neutral) Red Drum Motor Red Black (L 1 ) Variable Speed Control Black Ground (Green ) Blac[...]

- 40 - G0 459 1 2 " Drum Sander                 [...]

G04 59 1 2" Drum Sander - 4 1 - 1 2 3 4 4 5 5 6 6 6 9 10 12 13 14 15 16 17 17 18 19 20 21 22 24 28 29 29 29 29 31 32 33 34 40 46 54 57 59 100 101 103 104 107 108 109 112 113 114 115 117 118 119 119 11 29 29 8-1 5-1 8-1 8-7 8-7 8-7 8-4 8-3 8-5 8-2 8-7 7-1 7-1 7-2 7-2 8-6 8-6 24 20-1 57 29 209 209-1 57-1 56 57-2 30-1 30-2 30-3 29 5-1 6 8-6 8-1 1[...]

- 42 - G0 459 1 2 " Drum Sander 92-1 92 27 82 81 85 86 74 73 88 98 70 73 74 88 27 81 85 86 86 85 82 17 94 42 71 70 73 74 88 88 23 89 89-1 90 89-1 89 26 25 25 86 85 74 73 52 69 65-1 66 64 74 57 74 64 61 60 51 50-1 58 35 36 35 57 79 80 77 60 61 50-2 58 51-1 65 102 64 74 6 37 49 58 61 60 49-1 51-1 38 58 35 57 50-2 39 43 49 37 6 58 50-1 57 51 60 6[...]

G04 59 1 2" Drum Sander -43 - REF PART # DESCRIPTION REF PART # DESCRIPTION 1 P0459001 FRAME 34 PN02 HEX NUT 5/16-18 2 PN02 HEX NUT 5/16-18 35 PN03 HEX NUT 3/4-16 3 PW07 FLAT WASHER 5/16 36 P0459036 TABLE FRAME 4 P0459004 SIDE PANEL 37 PW06 FLAT WASHER 1/4 5 P0459005 HANDLE 38 P0459038 CONVEYOR MOTOR PLATE 5-1 PSB09 CAP SCREW 5/16-18 X 5/8 39 [...]

- 44 - G04 59 1 2" Drum Sand er REF PART # DESCRIPTION REF PART # DESCRIPTION 100 P0459100 DUST SCOOP 113 P0459113 CRANK HANDLE 101 P0459101 WORM GEAR SHAFT BRACKET 114 P0459114 HANDLE 102 PLN02 LOCK NUT 1/4-20 115 PN08 HEX NUT 3/8-16 103 P0459103 SHAFT MOUNT 117 PW07 FLAT WASHER 5/16 104 P0459104 WORM GEAR 118 PB03 HEX BOLT 5/16-18 X 1 107 P0[...]

G04 59 1 2" Drum Sander -45 - Safe t y L abel P la cement and P ar ts L is t Sa f ety Lab e l P l a c em e n t The safety labels on this machine warn and indicate how to protect the operator or bystander from machine hazards. The machine owner MUST maintain the original label location and readability. If a label is removed or becomes unreadabl[...]

- 46 - G04 59 1 2" Dr um Sander Grizzly Industrial, Inc. warrants ev er y produc t it sells for a period of 1 year to the original purchaser from the date of purchase. This warranty do es not apply to defects due direct ly or indirectly to misuse, abuse , negligence, accidents, repairs or alterations or lack of maintenance. This is Grizzly’s[...]

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