Grizzly G0526 manual

COPYRIGHT © OCTOBER 2003 BY GRIZZLY INDUSTRIAL, INC. WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC. #5503 PRINTED IN TAIWAN ONLINE MANUAL DISCLAIMER THE INFORMATION IN THIS MANUAL REPRESENTS THE CONFIGURATION OF THE MACHINE AS IT IS CURRENTLY BEING SHIPPED. THE MAC[...]

WARNING Some dust created by power sanding, sawing, grind- ing, drilling, and other construction activities contains chemicals known to the State of California to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are: • Lead from lead-based paints. • Crystalline silica from bricks, cement, and other masonr[...]

Table Of Contents SECTION 1: SAFETY ........................................................................................................................3 Safety Instructions For Power Tools ..........................................................................................3 Additional Safety Instructions For Jointers ....................[...]

SECTION 8: SERVICE ADJUSTMENTS ........................................................................................31 About Service ............................................................................................................................31 Outfeed Table Height ..................................................................[...]

G0526 6" Jointer -3- 5. KEEP CHILDREN AND VISITORS AWAY . All children and visitors should be kept at a safe distance from work area. 6. MAKE WORKSHOP CHILD PROOF with padlocks, master switches, or by removing starter keys. 7. NEVER FORCE TOOL . It will do the job better and safer at the rate for which it was designed. 8. USE RIGHT TOOL. DO NO[...]

-4- G0526 6" Jointer 9. USE PROPER EXTENSION CORD . Make sure your extension cord is in good condi- tion. Conductor size should be in accor- dance with the chart below. The amperage rating should be listed on the motor or tool nameplate. An undersized cord will cause a drop in line voltage resulting in loss of power and overheating. Your exten[...]

G0526 6" Jointer -5- No list of safety guidelines can be complete. Every shop environment is different. Always consider safety first, as it applies to your individual working conditions. Use this and other machinery with caution and respect. Failure to do so could result in serious per- sonal injury, damage to equipment, or poor work results. [...]

-6- G0526 6" Jointer We are proud to offer the Model G0526 6" Jointer. This machine is part of a growing Grizzly family of fine woodworking machinery. When used according to the guidelines set forth in this manual, you can expect years of trouble-free, enjoyable operation and proof of Grizzly’s com- mitment to customer satisfaction. We [...]

G0526 6" Jointer -7- The Model G0526 features a 110V/220V motor that is prewired at 110V. Amperage Draw 110V (prewired) .................................... 18 Amps 220V ...................................................... 9 Amps Use the following guidelines when choosing a cir- cuit breaker (circuit breakers rated any higher are not adequat[...]

-8- G0526 6" Jointer Electrocution or a fire can result if the machine is not grounded correct- ly. Make sure all electri- cal circuits are ground- ed. DO NOT use the machine if it is not grounded. Because of the high amperage draw from this machine, we do not recommend the use of exten- sion cords. Instead, position your equipment near instal[...]

G0526 6" Jointer -9- Figure 2. External features. External Features SECTION 4: MACHINE FEATURES Dust Port Outfeed Table Fence Fence Lock Handle Pedestal Switch Cutterhead Guard Fence Tilt Lever Infeed Table Outfeed Table Height Handwheel Infeed Table Height Handwheel Infeed Table Lock Handle Outfeed Table Lock Handle[...]

-10- G0526 6" Jointer Infeed Table: The infeed table is where the cut- ting operation begins. When facing the front of the jointer, it is on the right-hand side. The wood travels right to left; from the infeed table, across the cutterhead, and onto the outfeed table. Outfeed Table: The outfeed table is where the cutting operation ends. When fa[...]

G0526 6" Jointer -11- The Model G0526 is shipped from the manufac- turer in carefully packed boxes. If you discover the machine is damaged after you have signed for delivery, please immediately call Customer Service at (570) 546-9663 for advice. Save the containers and all packing materials for possible inspection by the carrier or its agent. [...]

-12- G0526 6" Jointer J. Hex Bolts 3 ⁄ 8 "-16 x 3 ⁄ 4 " ................................3 K. Lock Washers 3 ⁄ 8 " ......................................3 Figure 5. Jointer mounting hardware bag contents. Figure 7. Large hardware bag contents. Figure 8. Handwheel bag contents. Figure 6. Pedestal switch hardware bag contents[...]

G0526 6" Jointer -13- Figure 9. Cutterhead guard bag contents. Figure 10. Dust port bag contents. CC. Cutterhead Guard ....................................1 DD. Phillips Head Screws 1 ⁄ 4 "-20 x 1 ⁄ 2 " ............4 EE. Flat Washers 1 ⁄ 4 " ......................................4 FF. Dust Port ............................[...]

-14- G0526 6" Jointer 5mm 10mm 15mm 20mm 25mm 30mm 35mm 40mm 45mm 50mm 55mm 60mm 65mm 70mm 75mm Washer Lock Washer Hex Nut Wing Nut Phillips Head Sheet Metal Screw Setscrew Phillips Head Screw Thumb Screw Slotted Screw Countersunk Phillips Head Screw Cap Screw Carriage Bolt Hex Head Bolt Button Head Screw Flange Bolt Phillips Head Hex Bolt Loc[...]

G0526 6" Jointer -15- The unpainted surfaces are coated with a waxy oil to protect them from corrosion during ship- ment. Remove this protective coating with a sol- vent cleaner or citrus-based degreaser such as Grizzly’s G7895 Degreaser. To clean thoroughly, some parts may need to be removed. For opti- mum performance from your machine, mak[...]

-16- G0526 6" Jointer Loose hair and clothing could get caught in machinery and cause serious personal injury. Keep loose clothing rolled up and long hair tied up and away from machinery. Sharp edges on metal parts may cause person- al injury. Examine the edges of all metal parts before handling. This section covers the basic assembly and adju[...]

G0526 6" Jointer -17- V-Belt Components and Hardware Needed: Qty V-Belt A-54 ..................................................1 Tools Needed: 12mm Wrench or Socket ............................1 Straightedge ................................................1 To install the V-belt: 1. Remove the back access panel from the join- ter stand. 2. Usi[...]

-18- G0526 6" Jointer Components and Hardware Needed: Qty Dust Port ......................................................1 Phillips Screws 1 ⁄ 4 "-20 x 1 ⁄ 2 " ..........................4 Flat Washers 1 ⁄ 4 " ..........................................4 Tools Needed: Phillips Head Screwdriver ............................1 [...]

G0526 6" Jointer -19- Components and Hardware Needed: Qty Cutterhead Guard ........................................1 Tools Needed: 2.5mm Allen Wrench....................................1 To install the cutterhead guard: 1. Slide the cutterhead guard shaft down through the mounting hole on the table. Note— The guard may not fully seat in the [...]

-20- G0526 6" Jointer Pedestal Switch Components and Hardware Needed: Qty Pedestal Switch ..........................................1 Hex Bolts 5 ⁄ 16 "-18 x 1" ..................................4 Hex Nuts 5 ⁄ 16 "-18 ........................................4 Flat Washers 5 ⁄ 16 " .....................................[...]

G0526 6" Jointer -21- Starting the machine: 1. Read the entire instruction manual. 2. Make sure the cutterhead guard is installed and correctly adjusted ( Page 19 ). 3. Make sure all tools and foreign objects have been removed from the machine. 4. Review Section 3: Circuit Requirements ( Page 7 ). 5. Keep your finger on the STOP button at all [...]

-22- G0526 6" Jointer Your safety is important! Please follow the warnings below during this entire section: Damage to your eyes, lungs, and ears could result from failure to wear safety glasses, a dust mask, and hearing protec- tion while using this machine. Loose hair and clothing could get caught in machinery and cause serious personal inju[...]

G0526 6" Jointer -23- Squaring Stock • Remove foreign objects from the stock. Make sure that any stock you process with the jointer is clean and free of any dirt, nails, staples, tiny rocks or any other foreign objects that may damage the jointer blades. • Only process natural wood fiber through your jointer. Never joint MDF, particle boar[...]

-24- G0526 6" Jointer The purpose of surface planing on the jointer is to make one flat face on a piece of stock ( Figure 24 ) to prepare it for surface planing on a thick- ness planer. To surface plane on the jointer: 1. Read and understand Section 1: Safety, beginning on page 3 . 2. Make sure your stock has been inspected for dangerous condi[...]

G0526 6" Jointer -25- The purpose of edge jointing is to produce a fin- ished, flat-edged surface ( Figure 25 ) that is suit- able for joinery or finishing. It is also a necessary step in the squaring process of rough or warped stock. Figure 25. Illustration of edge jointing results. To edge joint on the jointer: 1. Read and understand Section[...]

-26- G0526 6" Jointer The purpose of bevel cutting is to cut a specific angle into the edge of a workpiece ( Figure 26 ). The Model G0526 has preset fence stops at 45˚ inward, 90˚, and 45˚ outward (135˚). If your situa- tion requires a different angle, the preset fence stops can be easily adjusted for your needs. 2. Make sure your stock ha[...]

G0526 6" Jointer -27- The purpose of rabbet cutting is to remove a sec- tion of the workpiece edge. When combined with another rabbet cut edge, the rabbet joints create a simple, yet strong method of joining stock. See Figure 27. 4. Make sure your fence is moved forward, so the amount of infeed/outfeed table exposed is the same as the size of [...]

-28- G0526 6" Jointer Always disconnect power to the machine before performing main- tenance. Failure to do this may result in serious personal injury. ! Regular periodic maintenance on the Model G0526 will ensure optimum performance. Make a habit of inspecting the machine each time you use it. Before each use, look for the following condi- ti[...]

G0526 6" Jointer -29- To ensure optimum power transmission from the motor to the blade, the V-belt must be in good condition (free from cracks, fraying and wear). Check the V-belt at least every 3 months; more often if the jointer is used daily. The carbide cutters are typically rotated at the same time when they become dull; however, the cutt[...]

-30- G0526 6" Jointer Maintenance Performed Approximate Hours Of Use Maintenance Log Date[...]

G0526 6" Jointer -31- Always disconnect power to the machine before performing ser- vice adjustments. Failure to do this may result in serious personal injury. ! This section is designed to help the operator with adjustments that were made at the factory and that might also need to be made during the life of the machine. This section is provid[...]

-32- G0526 6" Jointer To set the depth-of-cut scale: 1. Set the outfeed table height as described in the “Outfeed Table Height” sub-section . 2. Place a straightedge across the infeed and outfeed tables 3. Adjust the infeed table until it is level with the outfeed table . 4. Adjust the depth-of-cut pointer to read “0” ( Figure 29 ). Fi[...]

G0526 6" Jointer -33- Figure 31. 90˚ swing stop engaged. To set the 90˚ fence stop: 1. Using a 90˚ square, adjust the fence to the 90˚ position . 2. Flip the 90˚ swing stop into the position shown in Figure 31 . 3. Loosen the jam nut on the 90˚ fence stop bolt ( Figure 31 ) . 4. Adjust the 90˚ fence stop bolt until it makes contact with[...]

-34- G0526 6" Jointer Adjusting Gibs The function of the table gibs is to eliminate excessive play in the table movement. The gibs also control how easy it will be to move the tables up and down. To set the table gibs: 1. Using a 12mm wrench, loosen the two out- feed table gib nuts on the side of the jointer base ( Figure 33 ) . Figure 33. Out[...]

G0526 6" Jointer -35- This section contains the following subsections for the Model G0526: aftermarket accessories, data sheets, wiring diagrams, parts diagrams and list, troubleshooting, and warranty/return informa- tion. If you need parts or help in assembling your machine, or if you need operational information, call the service department [...]

-36- G0526 6" Jointer Customer Service #: (570) 546-9663 • To Order Call: (800) 523-4777 • Fax #: (800) 438-5901 MACHINE DA T A SHEET Design Type ......................................................................................................Floor Model Capacities: Maximum Depth of Cut ................................................[...]

G0526 6" Jointer -37- 9 10 11 12 40 25 16 40 25 16 12 10 09 11 42 41 42 41 43 43 43 52 51 51 52 9A 9A 35 27 33 32 29 30 30 34 31 14 36 15 18 19 20 21 22 23 24 8 8 7 6 5 4 3 2 1 28 26 39 49 55 DO NOT remove this guard! A high speed cutterhead is below. Failure to comply will result in serious per- sonal injury.[...]

-38- G0526 6" Jointer 001 P0526001 BASE 002 P0526002 INFEED TABLE 003 P0526003 OUTFEED TABLE 004 P0526004 GIB 005 P0526005 TABLE LOCK HANDLE 006 PSS01 SETSCREW 5 ⁄ 16 -18 X 1 007 PN02 HEX NUT 5 ⁄ 16 -18 008 P0526008 TABLE ADJUST ROD 009 P0526009 HANDWHEEL 09A P0526009A HANDWHEEL HANDLE 010 PSS11 SETSCREW 1 ⁄ 4 -20 X 1 ⁄ 4 011 P0526011 [...]

G0526 6" Jointer -39- 132 131 101 102 108 106 107 102 103 104 105 109 110 111 112 113 114 115 116 117 118 119 120 121 122 123 123 133 124 126 126 127 128 129 130 125 101 P0526101 FENCE 102 P0526102 PIVOT STUD 103 P0526103 FENCE HINGE 104 P0526104 STUD 3 ⁄ 8 -16 X 1 1 ⁄ 2 105 PN08 HEX NUT 3 ⁄ 8 -16 106 P0526106 TILT LEVER 107 P0526107 KNO[...]

-40- G0526 6" Jointer 208 209 210 211 212 213 214 215 206 207 206 207 208 205 202 201 217 222 211 PK15 KEY 3 ⁄ 16 X 3 ⁄ 16 X 1 1 ⁄ 4 212 P6203 BALL BEARING 6203 213 P0526213 BALL BEARING BLOCK 214 P0526214 PULLEY 215 PSS03 SETSCREW 1 ⁄ 4 -20 X 3 ⁄ 8 217 P0526217 TORX T-HANDLE DRIVER 6MM 222 P9740Z1722 T-20 TORX BIT 201 P0526201 SPIRA[...]

G0526 6" Jointer -41- SPEC IFICATION S TA BL E SI Z E : 6 3 ⁄ 4 " x 60" M OT O R : 1 1 ⁄ 2 H P , 1 10 V/ 22 0V, SI N G L E - P H ASE M OT O R SP EE D: 3 45 0 R P M C U TT E RH E A D : SP I R A L C U TT E R S : 24 IN D E X A BL E C A RB I D E IN SE R T S M A X I M UM D E PT H OF C U T: 1 ⁄ 8 " M A X I MUM R A B B ET IN G D [...]

-42- G0526 6" Jointer 301 P0526301 CABINET STAND 302 P0526302 CABINET DOOR 303 P0526303 KNOB 3 ⁄ 8 -16 304 P0526304 LATCH 305 PN08 HEX NUT 3 ⁄ 8 -16 306 PW02 FLAT WASHER 3 ⁄ 8 307 PHTEK27 TAP SCREW #8 X 1 ⁄ 2 308 P0526308 BACK SWITCH PLATE 309 P0526309 SWITCH BOX 310 P0526310 PEDESTAL 311A P0526311A “OFF” SWITCH ASSEMBLY 311B P0526[...]

G0526 6" Jointer -43- SYMPTOM Motor will not start. Motor will not start; fuses or circuit breakers blow. Motor overheats. Motor stalls (resulting in blown fuses or tripped cir- cuit). Machine slows when oper- ating. Loud, repetitious noise com- ing from machine. Snipe (gouge in the end of the board that is uneven with the rest of the cut). Wo[...]

-44- G0526 6" Jointer SYMPTOM Lines or ridges on board. Uneven cutter marks on board. Wavy surface or chatter marks on board. Board edge is concave or convex after jointing . Uneven cut or breakout when rabbeting. Tables are hard to adjust. Excessive play in table movement. POSSIBLE CAUSE 1. Nicked or chipped carbide cutters. 1. Nicked or chip[...]

G0526 6" Jointer -45- WHITE RED BLACK YELLOW MOTOR WIRES 110 VOLT GREEN (GROUND) TO 110 VOLT POWER SUPPLY RED WHITE BLACK YELLOW MOTOR WIRES 220VOLT GREEN (GROUND) TO 220 VOLT POWER SUPPLY NOTE: THE WIRES FROM THE POWER SUPPLY, EXCEPT THE GREEN GROUND WIRE, ARE INTERCHANGABLE, THEREFORE COLORS ARE NOT SPECIFIED. Disconnect power from machine b[...]

-46- G0526 6" Jointer Grizzly Industrial, Inc. warrants every product it sells for a period of 1 year to the original purchaser from the date of purchase. This warranty does not apply to defects due directly or indirectly to misuse, abuse, negligence, accidents, repairs or alterations or lack of maintenance. This is Grizzly’s sole written wa[...]

CUT ALONG DOTTED LINE 9. How many of your woodworking machines are Grizzly? _____________ 10. Which benchtop tools do you own? Check all that apply. ___1" x 42" Belt Sander ___6" - 8" Grinder ___5" - 8" Drill Press ___Mini Lathe ___8" jointer ___10" - 12" Thickness Planer ___8" - 10" Bandsaw __[...]

FOLD ALONG DOTTED LINE FOLD ALONG DOTTED LINE GRIZZLY INDUSTRIAL, INC. P.O. BOX 2069 BELLINGHAM, WA 98227-2069 Place Stamp Here TAPE ALONG EDGES--PLEASE DO NOT STAPLE Name_______________________________ Street_______________________________ City______________State______Zip______ Send a Grizzly Catalog to a friend:[...]

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