Grizzly G0606X manual

MO DE L G0 60 5 X / G0 60 6 X EX TR EM E SE RIE S 1 2 " T A B L E S A W O WNER'S MA NU AL COPYRIGHT © O CTOBER, 20 0 6 BY GRIZ ZL Y IND USTRIAL , I NC. W AR NI NG : NO P OR TI ON OF T HI S MA NUAL MA Y BE REPR OD UCE D I N AN Y SH APE OR FOR M WI TH OUT T HE W RI T TE N APPROV AL OF G RI Z ZL Y I ND UST R IAL , I N C. # BL 8591 PRINTED I[...]

 ?[...]

T able of Con ten ts INTRODUCTION ............................................................................................................................... 3 Foreword .................................................................................................................................... 3 Contact Info .............................[...]

SECTION 5: ACCESSORIES ......................................................................................................... 41 SECTION 6: MAINTENANCE ........................................................................................................ 44 Schedule ..............................................................................[...]

G06 05X /G 06 06X E x treme Series 1 2" T able Saw -3 - If you have any comments regarding this manual, please write to us at the address below: Grizzly Industrial, Inc. C / O Technical Documentation Manager P.O. Box 2069 Bellingham, WA 98227-2069 Email: manuals@grizzly.com We stand behind our machines. If you have any service questions or par[...]

- 4- G 06 05X /G0 60 6X Ex treme Series 1 2 " T able Saw MOD EL G0 6 05 X 1 2 " E X TREME SE RIES T ABL E SA W Customer Ser vic e #: (57 0) 5 46 - 966 3 • T o Order Call: (8 0 0) 523- 4777 • F a x #: (80 0) 4 38 - 5901 MA CHINE D A T A SHEE T Overall Dimensions: Table Height ............................................................[...]

G06 05X /G 06 06X E x treme Series 1 2" T able Saw -5 - MOD EL G0 6 0 6 X 1 2 " E X TREME SE RIES T ABL E SA W Customer Ser vic e #: (57 0) 5 46 - 966 3 • T o Order Call: (8 0 0) 523- 4777 • F a x #: (80 0) 4 38 - 5901 MA CHINE D A T A SHEE T Overall Dimensions: Table Height ............................................................[...]

- 6 - G0 60 5 X /G0 60 6X Ex treme Series 1 2 " T able Saw Figure 1. G0606X identification. A. Front Rail B. Outfeed Table C. Blade Guard and Splitter D. Miter Gauge E. Fence F. Fence Scale Indicator G. Front (Main) Extension Table H. Fence Lock Handle I. Support Leg Identi fi cat ion J. Tool Chest (Optional) K. Blade Tilt Handwheel & Lock[...]

G06 05X /G 06 06X E x treme Series 1 2" T able Saw - 7 - Safe t y Instr ucti ons fo r M ac hi ner y 4. ALWAYS WEAR A NIOSH APPROVED RESPIRATOR WHEN OPERATING MACHINERY THAT PRODUCES DUST. Wood dust can cause severe respiratory illnesses. 5. ALWAYS USE HEARING PROTECTION WHEN OPERATING MACHINERY. Machinery noise can cause permanent hearing loss[...]

-8- G06 05X /G 06 06X E x treme Series 1 2" T able Saw 7. NEVER OPERATE MACHINERY WHEN TIRED OR UNDER THE INFLUENCE OF DRUGS OR ALCOHOL. Be mentally alert at all times when running machinery. 8. ONLY ALLOW TRAINED AND PROP- ERLY SUPERVISED PERSONNEL TO OPERATE MACHINERY. Make sure operation instructions are safe and clearly understood. 9. KEEP[...]

G06 05X /G 06 06X E x treme Series 1 2" T able Saw -9 - Like all m achines ther e is dang er associate d with the Mod el G 0 60 5X / G0 6 0 6X. Accide nts are fre quently cause d by lack of familiarity or failure to p ay at tention. Use t his machine with resp ect an d caution to lesse n the pos - sibility of op erator injury . I f normal safe[...]

- 1 0 - G0 60 5X/ G0 60 6X Ex treme Series 1 2 " T able Saw Below are tip s to av oid the most common causes of kick back : • Only cut workpieces with at least one smooth and straight edge. DO NOT cut warped, cupped or twisted wood. • Never attempt freehand cuts. If the workpiece is not fed parallel with the blade, a kickback will likely o[...]

G06 05X /G 06 06X E x treme Series 1 2" T able Saw - 1 1 - The f ollowing is a list of common definitions, te rms and phrases used throughout this manual as they r elate to this table s aw and woodworking in general. Be come familiar wit h these terms for assembling, adjusting or operating t his machine. Y our safety is VERY impor tant to us a[...]

- 1 2- G060 5 X /G0 60 6X Ex treme Series 1 2 " T able Saw Serious per sonal injur y could occur if you connect the machine to th e power sourc e before y ou have complete d the set up pro - cess . DO NOT connec t the machine to th e power source until instructed to do so. Operati on S E C T I O N 2: C I R C U I T R E Q U I R E M E N T S Am pe[...]

G06 05X /G 06 06X E x treme Series 1 2" T able Saw - 1 3 - In the ev ent of an electrical shor t, grounding reduces the risk of electri c sho ck. The ground - ing wi re in the power cord must b e pro perly connec ted to the grounding prong on the p lug; lik ewise, the outlet must be properly installed and grounded. All elec trical connec tions[...]

- 1 4 - G0 605X / G06 06X Ex treme Series 1 2" T ab le Saw W e ar safet y glasses dur- ing t he entire s et up pro - cess ! Th is mac hin e pr e se n ts se r io us inj ur y h a z a rd s to untrain ed users . Read through t his entire manu - al to b ecom e familiar with the controls and op era - tions b efore sta rt ing th e machine ! Set Up Sa[...]

G06 05X /G 06 06X E x treme Series 1 2" T able Saw - 1 5 - Mach ine In v ent or y The following components are included with each G0605X/G0606X. After all the parts have been removed from their packaging, you should have: Box Contents ( Figures 5 & 6 ) : Qt y A. Table Saw Unit ........................................... 1 B. Splitter/Guard[...]

- 1 6 - G0 60 5 X /G0 60 6X Ex treme Series 1 2 " T able Saw Outfeed T able In ve nt or y Box Contents : ( Figure 1 0 ) Qt y A . Out feed T able ............................................. 1 B. Low er Shelf ................................................ 1 C. Shelf End Plate ........................................... 1 D. Suppor t Legs ...[...]

G06 05X /G 06 06X E x treme Series 1 2" T able Saw - 1 7 - Hard wa re Recogn iti on Cha r t[...]

- 1 8 - G06 05X /G 06 06X E x treme Series 1 2" T able Saw Figure 1 1 . Minimum working clearances. Fl oor Loa d Refe r to the Ma chine Dat a She et for t he weight and foot print s pec ific ations of your mach ine. Some resid ential floors may require additional reinfo rcement to suppor t both the machine and operator . Pl ace men t Loca tio [...]

G06 05X /G 06 06X E x treme Series 1 2" T able Saw - 1 9 - Ex tens ion T able 2. Fasten the rear rail to the table with five cap screws and lock washers as shown in Figure 13 . 3. Thread two M10-1.5 x 25 hex bolts with flat washers onto the right side of the table saw cabinet as shown in Figure 14 . Do not fully tighten the bolts. Figure 14 . [...]

-20- G 06 05X /G0 60 6X E xtreme Series 1 2 " T able Saw 5. While an assistant holds the extension table, fasten the front rail to the extension table with three flat head screws, flat washers and hex nuts ( Figure 15 ). Finger tighten for now. 6. Fasten the rear rail to the extension table with three cap screws, lock washers (outside), flat w[...]

G06 05X /G 06 06X E x treme Series 1 2" T able Saw - 21 - Outfeed T able Compone nts and Ha rdware N eed ed : Qt y Out feed T able .................................................... 1 Low er Shelf ........................................................ 1 Shelf End Plate .................................................. 1 Suppor t Legs ....[...]

-22- G0605X / G06 06X Ex treme Series 1 2" T ab le Saw 3. Place the extension table assembly upright with the feet on the ground , align the slots in the extension table bracket with the rear rail mounting holes, then fasten the table to the rail with two M8-1.25 x 16 flange bolts and hex nuts shown in Figure 22 . Figure 23 . Fence tube mounte[...]

G06 05X /G 06 06X E x treme Series 1 2" T able Saw -23- T able Inser t Y ou MUS T install the table inser t be fore opera ting the table saw . Components and Hardware Needed: Qty Table Insert ........................................................ 1 Flat Head Screw M5-.8 x 20 ............................. 1 To install and adjust the table ins[...]

-2 4- G 06 05X /G0 60 6X Ex treme Series 1 2 " T able Saw Bracket Riving Knife Lever Ri vi ng K n ife Y ou MUST inst all the riving knife or the split ter and blade guard before operating the table s aw . Compone nts and Ha rdware N eed ed : Qt y Riving Knife ....................................................... 1 T o install t he riving k n[...]

G06 05X /G 06 06X E x treme Series 1 2" T able Saw -25- Figure 31 . Switch installed. Figure 32 . Miter gauge installed. Washer Handle 2. Slide the miter gauge into the miter gauge slot to the left of the blade; or store it tempo - rarily on the brackets near the blade angle handwheel. Compone nts and Ha rdware N eed ed : Qt y Miter Gauge ....[...]

-26- G0 60 5X/ G0 60 6X Ex treme Series 1 2 " T able Saw The adjustments listed below have been per- formed at the factory and no further setup is required to operate the machine. However, because of the many variables involved with shipping, we recommend checking the fol - lowing adjustments to ensure the best possible results from your new m[...]

G06 05X /G 06 06X E x treme Series 1 2" T able Saw - 27 - 4. Remove all tools and foreign objects from the machine. 5. Connect the tablesaw to the power source. 6. Put on safety glasses and hearing protec- tion, and make sure any bystanders are wearing safety glasses, hearing protection, and are out of the way. 7. Make sure the safety pin is n[...]

-28- G0 605X / G06 06X E x treme Series 1 2" T able Saw Operati on Safe t y SE CTION 4 : OP ERA TIONS Ba si c Cont rol s The basic co ntrols for the table saw are shown in Figure 3 6 . Set ting u p for a t ypi cal op eration con - sists of the following three steps: 1. Make sure the blade tilt is correct. If it needs to be adjusted, loosen the[...]

G06 05X /G 06 06X E x treme Series 1 2" T able Saw -29- Dis abl in g On / O f f Swi t ch T o disable t he switch and prev ent acc idental star tup , insert the safety pin through the holes in the ON button, and inser t the end of the chain into the pin as shown in Figure 37 . Figure 37 . Disabling switch. Safety Pin   ?[...]

-3 0 - G0 605X / G06 06X E x treme Series 1 2" T able Saw Laminate blade features: • Best for cutting plywood or veneer. • 40-80 teeth. • Triple chip tooth profile. • Very shallow gullet.    Figure 41. Laminate blade. Dado Blades: There are two types of dado blades: stacked and wobble. • S[...]

G06 05X /G 06 06X E x treme Series 1 2" T able Saw -3 1 - To make a rip cut: 1. Review Preventing Kickback on Page 10 and take the necessary precautions to pre - vent kickback. 2. Joint one long edge of the workpiece on a jointer. 3. DISCONNECT THE SAW FROM POWER! 4. Ensure that the blade guard and splitter or riving knife is installed. 5. Set[...]

-32- G06 05X /G 06 06X E xtreme Series 1 2" T able Saw "Crosscutting" means cutting across the grain of the workpiece. In MDF or particleboard, cross - cutting means cutting across the width of the workpiece. To make a crosscut using the miter gauge: 1. DISCONNECT THE SAW FROM POWER! 2. Ensure that the blade guard and splitter or riv[...]

G06 05X /G 06 06X E x treme Series 1 2" T able Saw -33 - Mi ter Cu ts A miter is an angled crosscut. Miters ar e usually cut in the same manner as c rosscuts, us ing the miter g auge and a predetermined mark on the workpiece. To perform a miter cut: 1. DISCONNECT THE SAW FROM POWER! 2. Ensure that the blade guard and splitter or riving knife i[...]

-3 4- G0 60 5X/ G0 60 6X Ex treme Series 1 2 " T able Saw Commonly used in furniture joinery, a dado is a straight channel cut in the face of the workpiece. Dadoes can be cut using either a dedicated dado blade or a standard saw blade. The table s aw motor is pushed to it s limits when making a da do cut. If t he motor star ts t o bog down, sl[...]

G06 05X /G 06 06X E x treme Series 1 2" T able Saw -35 - Figure 48. Single-blade dado first cut. 7. Reconnect the saw to the power source and turn the saw ON . Allow the blade to reach full speed. 8. Perform the cutting operation. 9. Re-adjust the fence so the blade is aligned with the other edge of the intended dado channel ( Figure 49 ). Not[...]

-3 6 - G06 05X /G 06 06X E x treme Series 1 2" T able Saw Commonly used in furniture joinery, a rabbet is an L-shaped groove cut in the edge of the workpiece. Rabbets can be cut with either a dado blade or a standard saw blade. Rabbet cutting on the edge of the workpiece requires a sacrificial fence attachment as shown in Figure 50 . To cut ra[...]

G06 05X /G 06 06X E x treme Series 1 2" T able Saw -37 - To cut rabbets with the standard blade: Note: Cutting rabbets with a standard saw blade DOES NOT require the use of a sacrificial fence. Note : Reduc e motor over l oading and blad e wear by using a ripping bl ade. Ripp ing blade s ar e desig ned to c lear the sawdust qui ckly . 1. DISCO[...]

-3 8- G0 60 5X/ G0 60 6X Ex treme Series 1 2 " T able Saw Resa wi ng Resawing is the process of cut ting a thick piece of stock into one or more thinner pie ces. Bandsaws are ideal for re sawing and the process is fairly easy and s afe. A ta ble saw is not intended for res awing and th e pro cess is dif ficult and extre mely dange rous. Resawi[...]

G06 05X /G 06 06X E x treme Series 1 2" T able Saw -39 - Figure 55. Clamping the resawing barrier. 4. Secure the joint with the wood screws. Au xil iar y Fenc e The aux iliar y fenc e i s n ec ess ar y i f you are resawing a workpiece that is taller t han it is wide. It should b e no less than 1 ⁄ 2 " shorter than the board to be resawn[...]

- 40 - G0 60 5X/ G0 60 6 X E x treme Series 1 2" T able Saw To perform resawing operations: 1. DISCONNECT THE SAW FROM POWER! 2. Remove the standard table insert and the blade guard/splitter, and install the riving knife. Install a ripping blade and a zero clear- ance table insert. Then lower the blade below the table surface. 3. Attach the au[...]

G06 05X /G 06 06X E x treme Series 1 2" T able Saw - 4 1 - Figure 59. G7895 Citrus Degreaser. G7895—Citrus Degreaser This citrus based degreaser is perfect for clean - ing cosmoline off of new equipment. It also works for cleaning auto parts, tools, concrete, and porcelain surfaces. Natural, safe for the environ - ment, and contains no CFC?[...]

- 42 - G0 60 5X/ G0 60 6 X E x treme Series 1 2" T able Saw Figure 62. Half-mask respirator and disposable cartridge filters . H2499—Small Half-Mask Respirator H3631—Medium Half-Mask Respirator H3632—Large Half-Mask Respirator H3635—Disposable Cartridge Filter Pair P100 W ood dust is now considered a known carcino - gen and has been li[...]

G06 05X /G 06 06X E x treme Series 1 2" T able Saw -43 - Figure 67. G3445 Precision Saw Tool. G3445—Precision Saw Tool This high impact plastic Saw Aid™ quickly mea - sures blade height and angle and can also serve as a solid push stick. Includes a graduated ruler guide and center finder. H758 3 — G rizzly T enoning Jig Our fully adjusta[...]

- 44 - G0 60 5 X /G0 60 6X Ex treme Series 1 2 " T able Saw Cleaning the Model G0 605X / G06 06X is relatively easy . V acuum ex cess wood chips and sawdust, and wipe off the remaining dust with a dr y c loth. If any resin has built up, use a resin di ssolving cleaner to remo ve it. T reat all unpainted cast iron and steel with a non-staining [...]

G06 05X /G 06 06X E x treme Series 1 2" T able Saw -45 - Revie w the troubles hooting and procedures in this sect ion to fix your machine if a prob lem dev elops. If you need replacement par ts or you are unsure of your repair skills, then feel free to c all our T ec hnical Su ppor t at ( 57 0) 54 6 -9 663. SE CTION 7 : SER VICE T rou bles hoo[...]

- 46 - G0 60 5 X /G0 60 6X Ex treme Series 1 2 " T able Saw Ta ble Saw Ope ra tio ns Symptom Possible Cause Possible Solution Mac hine h as vibr a- tio n or no isy op era - tio n. 1. Motor or component is loose. 2. Flat belt worn or loose. 3. Motor fan is rubbing on fan cover. 4. Pulley is loose. 5. Machine sits unevenly on floor. 6. Arbor bea[...]

G06 05X /G 06 06X E x treme Series 1 2" T able Saw - 4 7 - Repl aci ng F lat Belt T o ensure optimum pow er transmission from the motor to the blade, t he flat belt must be in good conditio n. Replace the belt if it bec omes cracked, fra yed, or gla zed. T ools N ee ded Qt y Arbor Wrenches ................................................ 2 Hex[...]

- 48 - G0 605X / G06 06X E x treme Series 1 2" T able Saw 9. Lower the arbor down all the way, remove the button head cap screws on the lower part of the belt cover plate, the spacers, and the cover plate. 10. While pulling the belt outward, rotate it up and down to slide it off the upper and lower pulleys. Be careful not to pinch your fingers[...]

G06 05X /G 06 06X E x treme Series 1 2" T able Saw -49 - Bl ade Ti lt St ops The t able saw fea tures stop bolts that stop the blade ex act ly at 4 5 ° and 9 0° during blade adjust - ments. The stops hav e been set at the f actor y and should requir e no adjust ments. Howev er , we still recommend that you verif y the sett ings. T ools N ee [...]

-50 - G06 05X /G 06 06X E x treme Series 1 2" T able Saw Figure 77 . 45° stop bolt and jam nut. 45° Stop Bolt Jam Nut 5. Continue adjusting the stop bolt until it con- tacts the cabinet when the blade is at 45 °. 6. Tighten the jam nut. To adjust the tilt indicator arrow: 1. Set the 90° stop bolt (see instructions on Page 49 ). 2. Loosen t[...]

G06 05X /G 06 06X E x treme Series 1 2" T able Saw - 5 1 - Mi ter Slo t t o Bla de P ara ll eli sm 3. With the end of the adjustable square just touching the tip, lock the square in place. Now, mark the carbide tip with a marker where you made this measurement. Figure 80. Example of adjusting blade to miter slot. 4. Rotate that tip to the othe[...]

-52- G06 05X /G0 60 6X Ex treme Series 1 2 " T able Saw Figure 82. Shim procedure diagram A. Figure 83. Shim procedure diagram B. 8. Tilt the blade to 45° and repeat Steps 2-6 . If the blade is still parallel to the miter slot, con - tinue on to the Blade Alignment procedure. Otherwise, continue with the next step. 9. If the blade was paralle[...]

G06 05X /G 06 06X E x treme Series 1 2" T able Saw -53 - Bl ade Al ig nmen t If the blade contacts the table insert when raised or tilted, the blade must be aligned by moving the table. T ools N ee ded Qt y Wrench 14mm ................................................... 1 To adjust the blade by moving the table: 1. DISCONNECT THE SAW FROM POWE[...]

-5 4- G 06 05X /G0 60 6X Ex treme Series 1 2 " T able Saw Mi ter Gau ge T ools N ee ded Qt y Hex Wrench 2.5mm ........................................... 1 Phillips Head Screwdriver ................................. 1 Machinist Square ............................................... 1 Adjustable Square ..........................................[...]

G06 05X /G 06 06X E x treme Series 1 2" T able Saw -55 - Ser vice Per forme d Approximate H ours Of Us e Ser vice Log Date[...]

-56 - G06 05X /G0 60 6X E xtreme Series 1 2 " T able Saw G0 60 5X / G 0 6 0 6 X Electr ical Com ponen ts Figure 88 . G0605X motor junction box. Figure 91 . G0605X/G0606X digital readout and angle sensor. Figure 89 . G0605X/G0606X switch. Figure 92 . G0605X magnetic switch. Figure 90 . G0606X motor junction box.[...]

G06 05X /G 06 06X E x treme Series 1 2" T able Saw -57 -                          ?[...]

-58 - G0 60 5X/ G0 60 6X Ex treme Series 1 2 " T able Saw G0 60 6 X Electr ica l Compo nent s Figure 93 . G0606X magnetic switch prewired to 220V, 3-phase. Figure 94 . G0606X magnetic switch converted to 440V, 3-phase. Note : T hee ther mal rela y in F igure 93 is set f or 22 amp , 220V , 3 - phase o per ation. Note : The ther rmal r elay in F[...]

G06 05X /G 06 06X E x treme Series 1 2" T able Saw -59 - G0 60 6 X Wir in g Dia gram 2 20 V 440V WIRING               ?[...]

- 60 - G06 05X /G 06 06X E xtreme Series 1 2" T able Saw G0 60 6 X Wir in g Dia gram 4 4 0 V                 ?[...]

G06 05X /G 06 06X E x treme Series 1 2" T able Saw - 6 1 - Cab ine t , Mot or & Mai n T able Break do wn                               ?[...]

- 62- G060 5X/ G0 60 6X Ex treme Series 1 2 " T able Saw Cab ine t , Mot or & Mai n T able P ar ts Li st REF PART # DESCRIPTION REF PART # DESCRIPTION 6 P0605X006 SHAFT 48 P0605X048 SPLITTER MOUNTING BRACKET 7 P0605X007 BUSHING 49 P0605X049 SPECIAL BOLT 8 PW03M FLAT WASHER 6MM 50 P0605X050 BELT COVER PLATE 9 PB14M HEX BOLT M10-1.5 X 35 51 [...]

G06 05X /G 06 06X E x treme Series 1 2" T able Saw -63 - REF PART # DESCRIPTION REF PART # DESCRIPTION 75-8 P0606X075-8 FUSE (G0606X) 111-1 P0606X111-1 MOTOR FAN COVER (G0606X) 76 P0605X076 FRONT COVER 111-2 P0605X111-2 MOTOR FAN (G0605X) 77 PHTEK5M TAP SCREW M4 X 12 111-2 P0606X111-2 MOTOR FAN (G0606X) 78 PN06M HEX NUT M5-.8 111-3 P0605X111-3[...]

- 64 - G0 60 5 X /G0 60 6X Ex treme Series 1 2 " T able Saw                             ?[...]

G06 05X /G 06 06X E x treme Series 1 2" T able Saw -65 -                           F ence As sembl y Brea k do [...]

- 66 - G0 60 5X/ G0 60 6X Ex treme Series 1 2 " T able Saw                   Mi ter Gau ge A ssemb ly Break do wn REF PART # DESCRIPTION REF PART # DESCRIPTION 400 P0605X400 MITER GAU[...]

G06 05X /G 06 06X E x treme Series 1 2" T able Saw - 67 -                             ?[...]

- 68 - G0 60 5 X /G0 60 6X Ex treme Series 1 2 " T able Saw                             ?[...]

G06 05X /G 06 06X E x treme Series 1 2" T able Saw -69 - W ar ni ng L abel Pa r ts Li st Safety labels warn about machine hazards and ways to prevent injury. The owner of this machine MUST maintain the original location and readability of the labels on the machine. If any label is removed or becomes unreadable, REPLACE that label before using [...]

- 70- G 06 05X /G0 60 6X Ex treme Series 1 2 " T able Saw Grizzly Industr ial, Inc. warrants ev er y product it sells for a period of 1 year to the orig inal purchaser from the date of purchase. This warranty does not apply to defects due directly or indirectly to misuse, abuse, negligence, accidents, repairs or altera tions or lack of mainten[...]

         ?[...]

                              ?[...]

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                        ?[...]