Grizzly G0641 manual

MO DE L G0 64 1 DO UB L E MITE R S A W O WNER'S MANU AL COPYRIGHT © JANUARY , 20 08 BY GRIZ ZL Y IN DUSTRIAL , INC. W AR NI NG : NO PO RTI ON O F T HI S MAN UAL MA Y BE RE PROD UCE D I N AN Y S HAPE OR FORM W IT HOU T THE W RI T TE N A PPROV AL O F G RI Z ZL Y I NDU ST RIA L , IN C. #TS987 4 PRINTED IN T AIWAN[...]

 ?[...]

T able of Con ten ts INTRODUCTION ............................................... 2 Foreword ........................................................ 2 Contact Info ................................................... 2 Machine Data Sheet ...................................... 3 Identification ................................................... 4 SE[...]

-2 - G0 64 1 Double Miter Saw INTR ODU CTION F ore w ord W e are p roud to offer the Mo del G 064 1 Double Miter Saw . This machine is part of a growing Grizzly family of fine woodworking machiner y . When used according t o the guidelines set for th in this manual, you can expec t years of trouble -free , enjoy able operation and proof of Grizzly?[...]

G06 4 1 Dou ble Miter Saw -3 -                       [...]

- 4- G0 64 1 Double Miter Saw Figure 1. Model G0641 identification. A. Left Extension Wing w/Scale B. Transparent Guard C. Front Guard D. Oil Reservoir E. Safety Hood F. ON/OFF Magnetic Switch Identi fi cat ion A B C D E F G H I J K G. Right Extension Wing H. Pneumatic Connections Access Door I. Foot Pedal Actuator J. Waste Chute K. Dust Port 4&quo[...]

G06 4 1 Dou ble Miter Saw -5 - Safe t y Inst ru ctio ns for Mach ine r y               ?[...]

- 6 - G06 4 1 D ouble Miter Saw                  ?[...]

G06 4 1 Dou ble Miter Saw - 7 - Like all machiner y th ere is potential danger whe n operat ing t his m achine. Accidents are fr e - quently caused b y lack of familiarity or failure t o pay atte ntion. Use this machine with respec t and caution to less en the possibility of op erator inj ur y . If normal safet y precautions are ov erlooked or igno[...]

-8- G06 4 1 Dou ble Miter Saw Fu ll Loa d Ampe rag e Dra w T otal Motor Draw .................................. 20 Amps Po wer Sup ply Ci rcu it Req ui rem ent s Y ou M UST co nnect your machine to a grounded circuit that is rated for the am perage given below . Never replace a circuit breaker on an existing cir - cuit with one of higher amperage w[...]

G06 4 1 Dou ble Miter Saw -9 - W e ar safet y glasse s dur- ing t he entire setup pro - cess ! Th is ma chi ne pr e se nt s se ri ou s in jur y h a za r ds to untrain ed users . R ead through this entir e manu - al to be come familiar with the controls and op era - tions b efore st ar ting the machine ! Set up Safe t y SE CTION 3 : SETU P The follo[...]

- 1 0 - G0 64 1 Double Miter Saw In v ent or y The following is a description of the main comp o- nents shipped with your m achine. La y the compo - nents out to inven tor y them. Note : If you can' t find an item on t his list, c hec k the mounting l ocation on t he machi ne or examine the packaging materials carefully . Occas ionally we pre-[...]

G06 4 1 Dou ble Miter Saw - 1 1 - Fl oor Loa d Refe r to the Machine Data She et o n Page 3 for the weight and footprint specific ations of y our machine. S ome fl oors may require additio nal reinfo rcement to suppor t both the machine and operator . Pl ace men t Loca tio n Consider existing and antic ipated needs, size of mate rial to be proc ess[...]

- 1 2- G064 1 Double Miter Saw Mo vi n g & P lac in g Mach ine Th e Mo d el G 0 6 41 i s a heav y machine. S erious per sonal injury may occur if s afe moving met hods are not us ed. T o b e saf e, get assistanc e and use a forklift rated for 1 5 00 lbs. to move the shipping cr a te an d r em ove t h e machine from the crate. Lif ting hex bolts[...]

G06 4 1 Dou ble Miter Saw - 1 3 - Although not required, we rec ommend that you mount your new machine to the flo or . Be cause this is an optional step and floor materials may va r y , floor mounting hardwa re is not inc luded. Generally , you can either bolt you r machine to the floor or mount it on machine mounts. B oth options a re describ ed b[...]

- 1 4- G0 64 1 Double Miter Saw A ssemb ly Once you hav e secured the machine in its pre - pared lo cation, inst all t he ex tension wings. T o ass emble the d ouble miter saw : 1. Turn the extension wings upside down on a protected surface (see Figure 9 ). 2. Use a 13mm wrench to secure the support legs to the extension wings with the M8-1.25 x 20[...]

G06 4 1 Dou ble Miter Saw - 1 5 - Required Air PSI ....................................... 70 PSI Air Consumption ....................................... 4 CFM Maximum Air PSI ...................................... 90 PSI T o conn ect the saw to compr essed air : 1. Connect a source of compressed air to the air regulator-lubricator inlet valve on t[...]

- 1 6 - G0 64 1 Double Miter Saw Figure 13. Dust hose attached to dust port. Dus t Col lecti on To connect a dust collection hose: 1. Fit a 4" dust hose over the dust port, as shown in Figure 13 , and secure it in place with a hose clamp . 2. Tug the hose to make sure it does not come off. Note: A tight fit is necessary for proper per- formanc[...]

G06 4 1 Dou ble Miter Saw - 1 7 - T est R un Once the assembly is complete, test run your machine to make sure it runs properly. The test run consists of verifying the following: 1) The saw motors power up and run correctly, and 2) the front guard safety feature works correctly. If, during the test run, you cannot easily locate the source of an unu[...]

- 1 8 - G06 4 1 Dou ble Miter Saw Damag e to your eyes, lungs, and ears could re su lt fr om us ing th is ma chi ne wi th ou t prope r pr otective g ear . Alway s wear safet y glasses , a re spirator , and hearing protection when op erating this machine. Lo o s e h ai r a nd cl o th - ing could get caught in machiner y a nd cause se ri - ous pe rso[...]

G06 4 1 Dou ble Miter Saw - 1 9 - Hol d - do wns The purpose of the pneumatic hold - downs is to secure the stock i n the desired position up against the fence and to prev ent the workpiece from being drawn into the center of the s aw by the rotational force of the blades. The pneumat ic hol d- downs must b e co r- rec tly adjusted to firmly hold t[...]

-20- G 06 4 1 Doub le M iter Saw Lo wer i ng Sp eeds The low ering speed s of the hold- downs and blades are indep endently adjustable. The goal is to s ynchronize these rates so that the hold- downs grip the workpiec e before the blades begin the cut. Af ter the cut is complete and the blades are fully raised, the hold -d owns will raise and relea[...]

G06 4 1 Dou ble Miter Saw - 21 - Figure 18. Hold-down lowering speed control. Lowering Speed Knob 4. Remove any material from the table, keep your hands clear of the cutting area, then press the foot pedal actuator to test the low - ering speeds of the hold-downs and blades. Note: The goal is to make the hold-downs clamp the workpiece BEFORE the sa[...]

-22- G064 1 Double Miter Saw Repl aci ng Bla des The teeth of saw b lades are sharp an d can easily cut finge rs and hand s. Alwa ys wear heav y le ath - er glov es when handling saw blades . The M odel G064 1 comes with t wo high -qualit y 1 2" , 1 20 -tooth blades. For best cut ting results, select replacement blades that are designe d for m[...]

G06 4 1 Dou ble Miter Saw -23- SE CTION 5 : A CCE SSO RIE S accessories G8982—Shop Fox Roller Table Use this versatile roller table wherever you need extra workpiece support. Features all steel welded construction and measures 19" x 65" long. Comes with 9 ball bearing rollers and has four indepen - dently adjustable legs for any levelin[...]

-2 4- G 064 1 Double Miter Saw G5562—SLIPIT ® 1 Qt. Gel G5563—SLIPIT ® 12 oz Spray G28 71—Bo eshiel d ® T -9 12 oz Spray G28 70 — Boe shiel d ® T - 9 4 oz Spray H3788—G96 ® Gun Treatment 12 oz Spray H3789—G96 ® Gun Treatment 4.5 oz Spray Figure 27. Recommended products for protect- ing unpainted cast iron/steel part on machinery. [...]

G06 4 1 Dou ble Miter Saw -25- Shop Fox 9 0° Corner Cla mps H5 575 — 2 1 ⁄ 4 " Cla mping C apacit y H5 576 — 4 1 ⁄ 4 " Clamping Capacit y Cast iron 90° corner clamps hold mite red cuts securely for gluing and fastening. Figure 30. Shop Fox 90° Corner Clamps. G49 55 — B essey ® High T or que Band Clamp G58 82 — Angle Clips [...]

-26- G0 64 1 Double Miter Saw SE CTION 6 : MAINT EN ANC E Alwa ys disconnec t power to th e m ach in e b e fo re per forming maintenance. Failure to do this may result in s erious p erson - al injury . For optimum per formance from your machine, follow this maint enance schedule and refer to an y specific instr uctions given in this section. Daily:[...]

G06 4 1 Dou ble Miter Saw - 27 - L ubr ica ti on For the many moving par ts of the M odel G06 4 1 , there are three lubric ation systems: 1 ) the pneu - matic oiler at tached to the air regulator -lubric ator , 2) the lowe r pivot arm automatic oil system , and 3) manual lubrication of t he arbor housings and remaining pivot points. The pneumatic o[...]

-28- G0 64 1 Double Miter Saw Manual lubric ation is required for: 1 ) blade arbor housings, 2) tie-ro d pivot points, and 3) the upp er pivot point of the main pneumatic ram. T o lubricate t he blade arb or housings : 1. DISCONNECT SAW FROM POWER! 2. DISCONNECT SAW FROM AIR SUPPLY! 3. Raise the front guard up, remove the inner blade guard and blad[...]

G06 4 1 Dou ble Miter Saw -29- V - Belt Main ten ance With extended use, V -belts will stretch and may slip on the pulle ys. When this happens, they need to be re -tensioned. If t he V -bel ts are ex ces sively worn, c racked , or d amaged, t he y need to be replaced. Both processes require similar steps. T o r e -tension / rep lace the V-b elts : [...]

-3 0 - G06 4 1 Doub le Miter Saw 5. Use a 13mm wrench to loosen the two rear motor mounting bolts (see Figure 42 ). Figure 42. Rear motor mounting bolts. Rear Motor Mounting Bolts 6. Use a 13mm wrench to loosen the front motor mount hex bolt (see Figure 43 ). 9. Inspect the V-belts. — If the V-belts are excessively worn, cracked, or damaged, repl[...]

G06 4 1 Dou ble Miter Saw -3 1 - Revie w t he troubleshooting and proced ures in this sect ion to fix or adjust your machine if a problem dev el - ops. If you need replacement parts or y ou a re unsur e of your repair skills, then feel free t o call our T echnical Suppor t at (57 0) 5 46 -9 663. SE CTION 7 : SE R VIC E T ro ubles ho oti ng Mo tor &[...]

-32- G06 4 1 D ouble Miter Saw Mo tor & Ele ctr ica l (con tin ued ) Symptom Possible Cause Possible Solution Mac hine ha s vibr a- tio n or no isy o pera - tio n. 1. Motor or component is loose. 2. Blade is at fault. 3. V-belts worn or loose. 4. Pulley is loose. 5. Motor mount loose/broken. 6. Machine is incorrectly mounted or sits unevenly. 7[...]

G06 4 1 Dou ble Miter Saw -33 - Pn eum ati c Syst em Symptom Possible Cause Possible Solution H o l d - d o w n s / b l a d e p i v o t a r m s n o t resp ond ing. 1. Air pressure not adequate. 2. Air regulator-lubricator or internal regulator at fault. 3. Hold-down/main air cylinder at fault. 4. Hold-down/blade speed valve(s) at fault. 5. Air line[...]

-3 4- G0 64 1 Double Miter Saw Al ign i ng P iv o t Arm A ssemb ly aligning blade pivo t arm The pivot arm assem bly is alig ned at the factor y to be precisely 4 5 ° from the fence. This setting should nev er nee d to be change d or adjusted. If you r cuts are not precisely 45° , do the following before per forming this procedure: • Check the [...]

G06 4 1 Dou ble Miter Saw -35 - Figure 47. Using a 45° square to align blade. 7. Loosen the aligning bolt on one side and tighten the one on the other to move the angle of the blade so that it is precisely 45° to the fence. 8. Lift your foot from the pedal actuator to raise the blades, then re-tighten the aligning jam nuts and both motor mounting[...]

-3 6- G 064 1 Double Miter Saw                       [...]

G06 4 1 Dou ble Miter Saw -37 - Mot or Wi ri ng Dia gra m                   ?[...]

-3 8- G0 64 1 Double Miter Saw P neu mat ic Sy stem Diag ram    Hold -down Air Cylinder (Ref . 535 & 53 6, Pa ge 4 7 ) Limit Switch (Ref . 505, Pa ge 4 7 ) Main Air C ylinder (Ref . 532, Page 4 7) Air Pr essure Regulator (Ref . 527 , Pa ge 4 7) Foot Pedal Switch (Ref . 52 4, Page 4 7) Sub[...]

G06 4 1 Dou ble Miter Saw -39 - SE CTION 8 : P A RTS Cab ine t Break do wn                                      [...]

- 40 - G0 64 1 Double Miter Saw Cab ine t Pa r ts Li st REF PART # DESCRIPTION REF PART # DESCRIPTION 1 P0641001 SAFETY HOOD 17 PB03M HEX BOLT M8-1.25 X 16 2 P0641002 FRONT GUARD 18 PW01M FLAT WASHER 8MM 3 PW01M FLAT WASHER 8MM 19 P6144019 CABINET ACCESS PANEL 4 P0641004 WING SCREW M8-1.25 X 20 20 PSB11M CAP SCREW M8-1.25 X 16 5 P0641005 WING SCREW[...]

G06 4 1 Dou ble Miter Saw - 4 1 - Dr iv e Sy ste m Break do wn                             ?[...]

- 42 - G0 64 1 Double Miter Saw Dr iv e Sy ste m Pa r ts L is t REF PART # DESCRIPTION REF PART # DESCRIPTION 101 PVM37 V-BELT M-37 3L370 124 PB24M HEX BOLT M12-1.75 X 45 102 P0641102 BLADE PULLEY LEFT 125 PW06M FLAT WASHER 12MM 103 P0641103 BLADE PULLEY RIGHT 126 P0641126 THREADED BLOCK 104 PSS16M SET SCREW M8-1.25 X 10 127 P0641127 PIVOT BRACKET [...]

G06 4 1 Dou ble Miter Saw -43 - P iv ot Li n kage Brea k do wn & P ar ts L is t                       REF PART # DESCRIPTION REF PART # DESCRIPTION [...]

- 44 - G06 4 1 D ouble Miter Saw Ex tens ion Wi n gs Break do wn & P ar ts L is t                           ?[...]

G06 4 1 Dou ble Miter Saw -45 - Elect ri cal & Lu br ica tio n Sy st ems Brea k do wn                     [...]

- 46 - G06 4 1 Double Miter Saw Elect ri cal & Lu br ica tio n Sy st ems P ar ts L ist REF PART # DESCRIPTION REF PART # DESCRIPTION 401 P0641401 OIL RESERVOIR 410 P0641410 OIL LINE TEE CONNECTOR 4MM 402 P0641402 MOTOR 2HP 220V 1PH LEFT 411 P0641411 TERMINAL BOARD 6P 403 P0641403 STRAIN RELIEF LARGE 412 P0641412 ON/OFF MAGNETIC SWITCH 404 P0641[...]

G06 4 1 Dou ble Miter Saw - 4 7 - P neu mat ic Sy stem Break do wn                              ?[...]

- 48 - G06 4 1 Doub le M iter Saw P neu mat ic Sy stem Pa r ts Li st REF PART # DESCRIPTION REF PART # DESCRIPTION 501 PB83M HEX BOLT M6-1 X 16 521 P0641521 VALVE 5-OUTLET 502 PW03M FLAT WASHER 6MM 522 P0641522 AIR MUFFLER 3/8" 503 P0641503 LIMIT SWITCH BRACKET 523 P0641523 FLEXIBLE HOSE 3/4" 504 P0641504 LIMIT SWITCH MOUNT 524 P0641524 P[...]

G06 4 1 Dou ble Miter Saw -49 -               Lab el Pl acemen t & Li st Safety labels warn about machine hazards and ways to prevent injury. The owner of this machine MUST maintain the original location and readability [...]

-50 - G06 4 1 Dou ble Miter Saw[...]

         ?[...]

                             [...]

W AR R AN T Y AN D RET URNS                       [...]

                       [...]