Grizzly G1022ZFX manual

10" TABLE SAW MODEL G1022SM, G1022Z, G1022ZF, G1022ZFX, G1022PRO INSTRUCTION MANUAL COPYRIGHT © MARCH, 2002 BY GRIZZLY INDUSTRIAL, INC. WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC. PRINTED IN TAIWAN. DISCONTINUED MACHINE MANUAL DISCLAIMER THE INFORMATION IN [...]

WARNING Some dust created by power sanding, sawing, grind- ing, drilling, and other construction activities contains chemicals known to the State of California to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are: • Lead from lead-based paints. • Crystalline silica from bricks, cement, and other masonr[...]

Table Of Contents PAGE 1. SAFETY SAFETY RULES FOR ALL TOOLS ..........................................................................................................2-3 ADDITIONAL SAFETY INSTRUCTIONS FOR TABLE SAWS ................................................................4-7 2. CIRCUIT REQUIREMENTS 110V OPERATION ...........................[...]

-2- G1022 Series Contractor Saws SECTION 1: SAFETY Safety Instructions For Power Tools 5. KEEP CHILDREN AND VISITORS AWAY. All children and visitors should be kept a safe distance from work area. 6. MAKE WORKSHOP CHILD PROOF with padlocks, master switches, or by removing starter keys. 7. DO NOT FORCE TOOL. It will do the job better and safer at the[...]

G1022 Series Contractor Saws -3- 9. USE PROPER EXTENSION CORD . Make sure your extension cord is in good condi- tion. Conductor size should be in accor- dance with the chart below. The amperage rating should be listed on the motor or tool nameplate. An undersized cord will cause a drop in line voltage resulting in loss of power and overheating. You[...]

-4- G1022 Series Contractor Saws Additional Safety Instructions For Table Saws 1. ALWAYS use blade guard, splitter and anti-kickback fingers on all ''through-saw- ing'' operations. Through-sawing opera- tions are those when the blade cuts com- pletely through the workpiece as in ripping or crosscutting. 2. AVOID KICKBACKS. A con[...]

G1022 Series Contractor Saws -5- Push Sticks The use of push sticks, particularly when cutting small or narrow workpieces, provides a double benefit for saw operators. The push stick pro- vides added leverage, enabling the operator to keep the workpiece firmly supported against the fence and table. At the same time, the push stick keeps the operato[...]

-6- G1022 Series Contractor Saws Push Paddles Push paddles provide added leverage and sup- port when ripping or crosscutting wide work- pieces as shown in Figure 3 . We offer a number of push paddles in the Grizzly catalog. Featherboards Easily made from scrap stock, featherboards provide an added degree of protection against kickback as shown in F[...]

G1022 Series Contractor Saws -7- Common Definitions, Terms and Phrases The following is a list of common definitions, terms and phrases used throughout this manual as they relate to this table saw and woodworking in general. It is important that you read and become familiar with them before assembling, adjusting or operating this machine. Your safe[...]

-8- G1022 Series Contractor Saws SECTION 2: CIRCUIT REQUIREMENTS 110V Operation The Model G1022SM, Z and ZF motors are prewired to operate at 110V. See Figure 5 for a typical 110V installation. G1022SM and G1022Z: Under normal 110V use, the Models G1022SM and Z motors draw approximately 16 amps. We recommend a 20 amp circuit breaker or a 20 amp slo[...]

G1022 Series Contractor Saws -9- 220V Operation G1022ZFX and G1022PRO: The motors supplied with the Models G1022ZFX and G1022PRO are prewired to operate at 220V. The Models G1022ZFX and G1022PRO are not supplied with a plug; therefore, a suitable 220V plug must be wired in. When operating at 220V, we recommend using a NEMA-style 6-15 plug and outle[...]

-10- G1022 Series Contractor Saws We do not recommend the use of extension cords with 220V equipment. It is much better to arrange the placement of your equipment and the installed wiring to eliminate the need for extension cords. Should it be necessary to use an extension, make sure the cord is rated Hard Service (grade S) or better. Refer to the [...]

G1022 Series Contractor Saws -11- SECTION 3: INTRODUCTION We are proud to offer the Model G1022 Series Table Saws. The Model G1022 Series is part of a growing Grizzly family of fine woodworking machinery. When used according to the guide- lines set forth in this manual, you can expect years of trouble-free, enjoyable operation and proof of Grizzly?[...]

-12- G1022 Series Contractor Saws Most importantly, we stand behind our machines. If you have any service questions or parts requests, please call or write us at the location listed below: Grizzly Industrial, Inc. 1203 Lycoming Mall Circle Muncy, PA 17756 Phone: (570) 546-9663 Fax: (800) 438-5901 E-Mail: techsupport@grizzly.com Web Site: http://www[...]

G1022 Series Contractor Saws -13- Unpacking If moving this machine up or down stairs, the machine must be dis- mantled and moved in smaller pieces. Make sure floor and stair structures are capable of supporting the com- bined weight of the machine parts and the people moving them. The Model G1022 Series is shipped from the manufacturer in a careful[...]

-14- G1022 Series Contractor Saws Hardware Contents Qty Description 8 Special Rail Bolt (SM & Z) 8 Fence Rail Spacer (SM & Z) 4F lat Washer M10 (SM & Z) 4H ex Nut M10-1.5 (SM & Z) 4 Fence Rail Plug (SM & Z) 6 Flat Washer M10 x M4 Thick 6 Hex Bolt M10-1.5 x 25 2 Hand Wheel Knob Guide Rail & Extension Wing Hardware Bag Qty Des[...]

G1022 Series Contractor Saws -15- Hardware Recognition Chart 5mm 10mm 15mm 20mm 25mm 30mm 35mm 40mm 45mm 50mm 55mm 60mm 65mm 70mm 75mm Wa s her Lock Wa s her Hex Nut Wing Nut Phillips Head Sheet Metal Screw Setscrew Phillips Head Screw Thumb Screw Slotted Screw Countersunk Phillips Head Screw Cap Screw Carriage Bolt He x Head Bolt Button Head Screw[...]

-16- G1022 Series Contractor Saws Clean Up The unpainted surfaces are coated with a waxy oil to protect them from corrosion during shipment. Remove this protective coating with a solvent cleaner or citrus-based degreaser such as Grizzly’s G7895 Degreaser. Avoid chlorine-based solvents as they may damage painted surfaces should they come in contac[...]

G1022 Series Contractor Saws -17- SECTION 4: ASSEMBLY Beginning Assembly Stand Assembly Most of your Model G1022 Series has been assembled at the factory, but some parts must be assembled or installed after delivery. We have organized the assembly process into steps. Please follow along in the order presented here. TOOLS REQUIRED: High quality squa[...]

-18- G1022 Series Contractor Saws Figure 9. Assembled stand section. 3. Attach the short upper and lower side braces to one of the assembled side panels. Use the M8 - 1.25 x 16 carriage bolts, 8MM flat wash- ers and M8-1.25 hex nuts as shown in Figure 9 . 6. Note the location of the mounting holes on the top of the stand. Turn the table saw body up[...]

G1022 Series Contractor Saws -19- Figure 13. Attaching the motor plate. The following pictures show the motor and V-belt included with the Model G1022SM and Z. The motor and belt included with the Model G1022ZF, ZFX and PRO will look slightly different but will assemble in the same manner as shown. To mount the motor: 1. Turn the motor upside down [...]

-20- G1022 Series Contractor Saws 3. Set the motor on end and slip the pulley guard bracket between the base of the motor and the motor plate. Tighten one of the four mounting bolts. Leave the other three loose as shown in Figure 15 . Figure 15. Installing pulley guard. Figure 16. Installing the motor mount bracket. 4. Locate the motor mount bracke[...]

G1022 Series Contractor Saws -21- Figure 19. Checking V-belt alignment. 7. Place a straightedge across the arbor pulley and the motor pulley. The straightedge should run across both pulleys evenly as shown in Figure 19 . Adjust the motor on its mount until pulleys are aligned, then tighten all the mounting bolts. Figure 20. Attaching the pulley gua[...]

-22- G1022 Series Contractor Saws Figure 21. Checking table to wing alignment. 4. Raise or lower the rear of the wing until the wing and table are flush. Tighten the bolt. 5. Repeat Steps 2-4 for the other extension wing. 6. Now, check the alignment of the table vs. both wings. Your straightedge should run flat across both wings and the table top. [...]

G1022 Series Contractor Saws -23- Fence 1. Thread the plastic knob onto the lock handle. 2. Set the lock handle in the up position and slide the fence over the front and rear rails as shown in Figure 23 . 3. The fence will require further adjustments, all of which are covered in Adjustments Section . Figure 23. G1022SM fence shown. Figure 24. Chang[...]

-24- G1022 Series Contractor Saws Blade Guard 1. Screw the threaded end of the support shaft into the hole in the back of the rear trunnion. The check nut on the shaft will be used to tighten the shaft in place as shown in Figure 25 . Leave it loose for now. 2. Loosen the blade-guard mounting bolt locat- ed just inside the table cut-out and the bla[...]

G1022 Series Contractor Saws -25- 7. If the blade guard/splitter is to the right of the blade as shown in Figure 29 . simply add washers between the splitter and front mounting bracket, and adjust the rear splitter support as shown in Figure 29 . Figure 29. Improper splitter/blade alignment. Figure 30. Proper splitter/blade alignment. 8. Recheck gu[...]

-26- G1022 Series Contractor Saws Table Insert The table insert provides access to the blade and arbor when removed. When in place, the insert provides support for materials being cut. 1. Disconnect the power cord from the outlet. 2. Ensure that all four setscrews are firmly in contact with the table casting. 3. Using a 6mm hex wrench, raise or low[...]

G1022 Series Contractor Saws -27- SECTION 5: ADJUSTMENTS Disconnect power to the machine when perform- ing any maintenance, assembly or adjust- ments. Failure to do this may result in serious personal injury. ! Wear safety glasses during the entire adjust- ment process. Failure to comply may result in serious personal injury. Keep loose clothing ro[...]

-28- G1022 Series Contractor Saws Figure 33. Rear lock adjustment screw. 3. Loosen the rear lock adjustment, the slotted screw on the front of the fence shown in Figure 33 , until the rear locking lever ceases to engage the rear rail with the fence in the locked position. Rear Lock Adjustment 4. Loosen the adjustment bolts at the top of the fence s[...]

G1022 Series Contractor Saws -29- Figure 36. Adjust measurement pointer. 7. Once the fence is adjusted, check the mea- surement pointer shown in Figure 36 and adjust if necessary. Figure 36B. Adjusting clamp mechanism. G1022Z Fence (The Model G1022ZF, ZFX and PRO use a Shop Fox ® fence. Please refer to the instruction manu- al included with the Sh[...]

-30- G1022 Series Contractor Saws 4. Loosen the locking lever ( Figure 38 ) until it is approximately two-thirds engaged. Make note of its position and lift it up all the way. Tighten the rear adjustment screw until the rear clamp is approximately 1 ⁄ 16 '' from the rail. Move the lock handle back to its two-thirds position. The rear cl[...]

G1022 Series Contractor Saws -31- Blade Parallelism Your table saw will give the best results if the miter slot is parallel to the blade. If they are not exactly parallel, your cuts and finished work will be lower in quality. To check and adjust blade parallelism: 1. Using an adjustable square, measure the distance between the miter slot and the fr[...]

-32- G1022 Series Contractor Saws 7. Now check to see if the blade remains paral- lel to the miter slot when tilted to 45°. 8. Tilt the blade to 45° and repeat Steps 1-5 . If the blade is still parallel to the miter slot, con- tinue with the next section. Otherwise, con- tinue with the next step. 9. If the blade was parallel to the miter slot at [...]

G1022 Series Contractor Saws -33- 45° and 90° Stops The Model G1022 Series is equipped with posi- tive stops at 45° and 90°. When properly adjust- ed, they provide precise and dependable guides for bevel adjustment. To set these stops: 1. Unplug the machine! Raise the saw blade to its maximum height by turning the front handwheel clockwise. 2. [...]

-34- G1022 Series Contractor Saws Figure 48. Handwheel resistance adjustment. Worm Gear 2. As you watch from below, twist the pointer assembly at the front of the saw. As you turn the pointer, you’ll see the worm gear move toward and away from the teeth on the front trunnion. Ideally, the worm gear should mesh with the teeth without slop or exces[...]

G1022 Series Contractor Saws -35- Pre-Run Check Test Run 1. Face the table saw and stand to the left of the blade path. 2. With one finger on the START button and one finger on the STOP button, turn the saw on. Be ready to turn it off in case of mishap. 3. Watch and listen to the saw. Note whether there are any unusual sounds or excessive vibration[...]

-36- G1022 Series Contractor Saws 4. If anything appears abnormal, immediately turn off the saw and fix the problem. If a problem exists that is beyond the scope of this manual, call our service department. 5. If the saw is behaving normally, turn it off and prepare to make a cut according to the instructions outlined in the following sec- tions. B[...]

G1022 Series Contractor Saws -37- Figure 53. Plywood blade. 4. Plywood Blade: Used for cutting plywood or veneers. A 10" plywood blade will have 40- 80 teeth ( Figure 53 ), a steep alternate top bevel tooth profile and very shallow gullet. 5. Thin-kerf: Most types of saw blades are available in a thin-kerf style. Used primarily to minimize sto[...]

-38- G1022 Series Contractor Saws Ripping Ripping means to cut with the grain of the wood. In other materials such as MDF or plywood, rip- ping simply means to cut lengthwise. To rip a board: 1. Inspect the board for soundness. You will need a straight edge to rip with accuracy and safety. Your workpiece may need to be joint- ed flat before attempt[...]

G1022 Series Contractor Saws -39- Dado Operations In addition to its ability to rip and crosscut lumber, the table saw is also an invaluable tool for creat- ing a variety of dadoes. These non-through cuts can be created with a regular saw blade or with a specially-designed dado blades shown in Figure 57 . Figure 57. Optional dado blade system. Alwa[...]

-40- G1022 Series Contractor Saws Dadoing operations can also be accomplished using a conventional saw blade. To create a sin- gle-blade dado: 1. Clearly mark the width of the dado cut on your workpiece. Include marks on the edge of your workpiece so you can clearly identify your intended cut while the material is laying flat on the saw table. 2. S[...]

G1022 Series Contractor Saws -41- 2. Ensure that the saw is switched off and dis- connected from its power source. 3. Remove the table insert, splitter guard and the regular saw blade from the arbor. 4. Attach and adjust the dado blade system as recommended in the dado blade instruc- tions. Raise the blade system according two your needs. Make sure[...]

-42- G1022 Series Contractor Saws SECTION 7: MAINTENANCE Disconnect power to the machine when perform- ing any maintenance or repairs. Failure to do this may result in serious personal injury. ! The sealed ball bearings in the motor and throughout the Model G1022 Series require no further lubrication during their lifetime. When they do wear out, re[...]

G1022 Series Contractor Saws -43- G1022SM AND Z WIRING DIAGRAM[...]

-44- G1022 Series Contractor Saws G1022ZF, ZFX AND PRO WIRING DIAGRAM[...]

G1022 Series Contractor Saws -45- The following pages contain general machine data, parts diagrams/lists, a troubleshooting guide and Warranty/Return information for your Model G1022 Series. If you need parts or help in assembling your machine, or if you need operational information, we encourage you to call our Service Department. Our trained serv[...]

-46- G1022 Series Contractor Saws Design Type ......................................................................................................Floor Model Overall Dimensions: Table Height ............................................................................................................37" Table Size .............................[...]

G1022SM[...]

G1022SM[...]

G1022SM[...]

-50- G1022 Series Contractor Saws REF PART # DESCRIPTION REF PART # DESCRIPTION 1 P1022001 TABLE INSERT 1A P1022001-A DADO INSERT 2 PSS04M SETSCREW M6-1.0 x 12 3 P1022Z003A STAND LEG 3-1 P1022003-1 FOOT 3-2 PB32M HEX BOLT M10-1.5 x 25 3-3 PN02M HEX NUT M10-1.5 4 P1022004 TABLE 5 P1022SM005 SHEET METAL WING 6 PW04M FLAT WASHER 10MM 7 PB01M HEX BOLT [...]

G1022 Series Contractor Saws -51- REF PART # DESCRIPTION REF PART # DESCRIPTION 97 PRP02M ROLL PIN 3 x 16 98 PN05M HEX NUT M16-1.5 99 P1022090 FRONT TRUNNION 100 PRP06M ROLL PIN 5 X 24 101 PSS04M SET SCR M6 - 1.0 x 12 102 P1022102 WAVY WASHER 103 PW03M FLAT WASHER 6MM 104 PB08M HEX BOLT M6-1.0 x 20 105 PB10M HEX BOLT M6-1.0 x 25 106 PN01M HEX NUT M[...]

-52- G1022 Series Contractor Saws Design Type ......................................................................................................Floor Model Overall Dimensions: Table Height ............................................................................................................37" Table Size .............................[...]

G1022Z[...]

G1022Z[...]

G1022Z[...]

-56- G1022 Series Contractor Saws REF PART # DESCRIPTION 41 P1022041 SHAFT FOR ECCENTRIC 42 P1022042 SHAFT FOR CLAMP 43 P1022Z043 LOCK LEVER 44-1 P1022044-1 PINION W/ KNOB 45 P1022045 CLAMP SHOE 46 P1022046 ADJUSTING BOLT 47 P1022047 SHAFT BUSHING 48 PSS02M SET SCR M6-1.0 x 6 49 P1022049 SPRING 51 P1022051 SPRING 52 PB03M HEX BOLT M8-1.25 x 16 53 P[...]

G1022 Series Contractor Saws -57- REF PART # DESCRIPTION REF PART # DESCRIPTION 100 PRP06M ROLL PIN 5 X 24 101 PSS04M SET SCR M6 - 1.0 x 12 102 P1022102 WAVY WASHER 103 PW03M FLAT WASHER 6MM 104 PB08M HEX BOLT M6-1.0 x 20 105 PB10M HEX BOLT M6-1.0 x 25 106 PN01M HEX NUT M6-1.0 107 P1022107 SET PLATE 108 P1022108 LINKING BAR 109 P1022109 SPACER 110 [...]

-58- G1022 Series Contractor Saws Design Type ......................................................................................................Floor Model Overall Dimensions: Table Height ............................................................................................................37" Table Size .............................[...]

   G1022ZF/ZFX/PRO[...]

G1022ZF/ZFX/PRO[...]

G1022ZF/ZFX/PRO[...]

-62- G1022 Series Contractor Saws REF PART # DESCRIPTION 79 PB02M HEX BOLT M6-1.0 x 12 80 PW03M FLAT WASHER 6MM 83 P1022083 HANDLE 85 P1022085 KNOB 87 P1022087 HANDWHEEL 88-1 P1022088-1 POINTER ASSEMBLY 89 PSS03M SETSCREW M6-1.0 x 8 90 P1022090 FRONT BRACKET 91 PW01M FLAT WASHER 8MM 92 PSB13M CAP SCR M8-1.25 x 30 93 P1022093 ANGLE WORM SHAFT 95 P10[...]

G1022 Series Contractor Saws -63- REF PART # DESCRIPTION 252 P1022Z252 SPRING 325 P1022SM325 WARNING LABEL 326 P1022SM326 ELECTRICITY LABEL 327 P1022SM327 SAFETY GLASSES LABEL 328 P1022ZF328 MACHINE ID LABEL G1022ZF 328 P1022ZFX328 MACHINE ID LABEL G1022ZFX 328 P1022PRO328 MACHINE ID LABEL G1022PRO 329 P1022SM329 BLADE GUARD LABEL REF PART # DESCRI[...]

-64- G1022 Series Contractor Saws SYMPTOM Motor will not start. Motor will not start; fuses or circuit breakers blow. Motor overheats. Motor stalls (resulting in blown fuses or tripped cir- cuit). Machine slows when oper- ating. Loud, repetitious noise com- ing from machine. Blade is not square w/miter slot or fence is not square to blade. Fence hi[...]

G1022 Series Contractor Saws -65- PUSH STICK MAKE FROM 1 ⁄ 2 '' OR 3 ⁄ 4 '' WOOD OR THICKNESS LESS THAN WIDTH OF MAT'L TO BE CUT CAUTION USE ONLY GOOD STRONG WOOD OR PLYWOOD 1 ⁄ 2 '' GRID CUT HERE TO PUSH 1 ⁄ 2 '' WOOD CUT HERE TO PUSH 1 ⁄ 4 '' WOOD NOTCH TO HELP PREVENT HAND FROM SLI[...]

-66- G1022 Series Contractor Saws 10. Which benchtop tools do you own? Check all that apply. ___1" x 42" Belt Sander ___6" - 8" Grinder ___5" - 8" Drill Press ___Mini Lathe ___8" Table Saw ___10" - 12" Thickness Planer ___8" - 10" Bandsaw ___Scroll Saw ___Disc/Belt Sander ___Spindle/Belt Sander[...]

G1022 Series Contractor Saws -67- Grizzly Industrial, Inc. warrants every product it sells for a period of 1 year to the original purchaser from the date of purchase. This warranty does not apply to defects due directly or indirectly to misuse, abuse, negligence, accidents, repairs or alterations or lack of maintenance. This is Grizzly’s sole wri[...]

FOLD ALONG DOTTED LINE FOLD ALONG DOTTED LINE GRIZZLY INDUSTRIAL, INC. P.O. BOX 2069 BELLINGHAM, WA 98227-2069 TAPE ALONG EDGES--PLEASE DO NOT STAPLE Name_______________________________ Street_______________________________ City______________State______Zip______ Send a Grizzly Catalog to a friend:[...]