Grizzly G1023SLX manual

LEFT-TILTING 10" TABLE SAW MODEL G1023SL/G1023SLX INSTRUCTION MANUAL COPYRIGHT © FEBRUARY, 2003 BY GRIZZLY INDUSTRIAL, INC. WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC. PRINTED IN TAIWAN ONLINE MANUAL DISCLAIMER THE INFORMATION IN THIS MANUAL REPRESENTS THE [...]

WARNING Some dust created by power sanding, sawing, grinding, drilling, and other construction activities contains chemi- cals known to the State of California to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are: • Lead from lead-based paints. • Crystalline silica from bricks, cement, and other masonr[...]

TABLE OF CONTENTS PAGE 1. SAFETY ........................................................................................................................................................................2 INSTRUCTIONS FOR POWER TOOLS ............................................................................................................2-3 ADDITI[...]

-2- G1023SL/G1023SLX Left-Tilting 10'' Table Saw SECTION 1: SAFETY Safety Instructions For Power Tools 5. KEEP CHILDREN AND VISITORS AWAY. All children and visitors should be kept a safe distance from work area. 6. MAKE WORKSHOP CHILD PROOF with padlocks, master switches, or by removing starter keys. 7. DO NOT FORCE TOOL. It will do the j[...]

G1023SL/G1023SLX Left-Tilting 10'' Table Saw -3- 9. USE PROPER EXTENSION CORD . Make sure your extension cord is in good condi- tion. Conductor size should be in accor- dance with the chart below. The amperage rating should be listed on the motor or tool nameplate. An undersized cord will cause a drop in line voltage resulting in loss of [...]

-4- G1023SL/G1023SLX Left-Tilting 10'' Table Saw Additional Safety Instructions For Table Saws 1. ALWAYS use blade guard, splitter and anti-kickback fingers on all ''through-saw- ing'' operations. Through-sawing opera- tions are those when the blade cuts com- pletely through the workpiece as in ripping or crosscutting.[...]

G1023SL/G1023SLX Left-Tilting 10'' Table Saw -5- Push Sticks The use of push sticks, particularly when cutting small or narrow workpieces, provides a double benefit for saw operators. The push stick pro- vides added leverage, enabling the operator to keep the workpiece firmly supported against the fence and the table. At the same time, th[...]

-6- G1023SL/G1023SLX Left-Tilting 10'' Table Saw Push Paddles Push paddles (shown in Figure 3 ) provide added leverage and support when ripping or crosscut- ting wide workpieces. There are a number of push paddles in the Grizzly catalog. Featherboards Easily made from scrap stock, featherboards pro- vide an added degree of protection agai[...]

G1023SL/G1023SLX Left-Tilting 10'' Table Saw -7- Common Definitions, Terms and Phrases The following is a list of common definitions, terms and phrases used throughout this manual as they relate to this table saw and woodworking in general. Becoming familiar with these terms is important before assembling, adjusting or operating this mach[...]

-8- G1023SL/G1023SLX Left-Tilting 10'' Table Saw SECTION 2: CIRCUIT REQUIREMENTS 220V Single-Phase The Model G1023SL/G1023SLX Left-Tilting 10" Table Saw has a 3 HP, 3450 RPM motor which requires a 220V single-phase circuit. The cord set included does not have a plug, as the style of plug you require will depend upon the type of servi[...]

G1023SL/G1023SLX Left-Tilting 10'' Table Saw -9- We do not recommend the use of extension cords on 220V equipment. Instead, arrange the place- ment of your equipment and the installed wiring to eliminate the need for extension cords. Should it be necessary to use an extension, make sure the cord is rated Standard Service (grade S) or bet-[...]

-10- G1023SL/G1023SLX Left-Tilting 10'' Table Saw SECTION 3: INTRODUCTION We are proud to offer the Grizzly Model G1023SL/G1023SLX Left-Tilting 10" Table Saw. The Model G1023SL/G1023SLX is part of a growing Grizzly family of fine woodworking machinery. When used according to the guide- lines set forth in this manual, you can expect y[...]

G1023SL/G1023SLX Left-Tilting 10'' Table Saw -11- Unpacking The Model G1023SL/G1023SLX base unit is shipped from the manufacturer in a carefully packed carton. If you discover the machine is damaged after you have signed for delivery, immediately call our Customer Service for advice. The fence (and extension table kit, if applicable) will[...]

-12- G1023SL/G1023SLX Left-Tilting 10'' Table Saw Piece Inventory After all the parts have been removed from their containers, you should have: • Table Saw Unit ( Figure 6 ) • Miter Gauge • Extension Wings (2)* • Fence Assembly • Splitter/Guard Assembly • Dust Port • Table Insert • Dado Insert • Cabinet Cover • Arbor W[...]

G1023SL/G1023SLX Left-Tilting 10'' Table Saw -13- Clean up The table and other unpainted parts of the Model G1023SL/G1023SLX are coated with a waxy grease that protects them from corrosion during shipment. Clean this grease off with a solvent cleaner or citrus-based degreaser such as Grizzly’s G7895 Degreaser. Do not use chlorine- based[...]

-14- G1023SL/G1023SLX Left-Tilting 10'' Table Saw SECTION 4: ASSEMBLY Most of your Model G1023SL/G1023SLX has been assembled at the factory, but some parts must be assembled or installed after delivery. We have organized the assembly process into steps. Please follow along in the order presented here. TOOLS REQUIRED: You will need a high [...]

G1023SL/G1023SLX Left-Tilting 10'' Table Saw -15- Figure 9. Using tape to shim for wing alignment. Figure 10. Installing switch. Masking Tape 8. Now, check the alignment of the table and both wings with a straightedge. The straight- edge should run flat across both wings and the table top. If the straightedge contacts both wings and the t[...]

-16- G1023SL/G1023SLX Left-Tilting 10'' Table Saw Guard Bracket Figure 12. Attaching guard support shaft. Figure 13. Splitter bracket installed. Figure 11. Motor Brace. To install the guard support shaft: 1. Place the threaded end of the shaft through the hole in the back of the saw ( Figure 12 ). 2. Thread the shaft into the tilt assembl[...]

G1023SL/G1023SLX Left-Tilting 10'' Table Saw -17- Table Insert Handwheel The table insert provides access to the blade and the arbor when removed. When in place, the insert provides support for the materials being cut. 1. Disconnect the power cord from the outlet! Disconnect power to the machine when perform- ing any maintenance, assembly[...]

-18- G1023SL/G1023SLX Left-Tilting 10'' Table Saw 2. Set a machinist’s square against the face of the blade splitter. Slightly rotate the rear bracket to adjust the face of the blade splitter perpendicular to the table top as shown in Figure 18. Figure 17. Blade guard and splitter in place. Blade Guard/Splitter 1. Slip the blade guard/s[...]

G1023SL/G1023SLX Left-Tilting 10'' Table Saw -19- 4. If the blade splitter is to the right of the blade as shown in Figure 20 , simply add washers between the splitter and the front mounting bracket, and adjust the rear splitter support as shown in Figure 21 . 3. Next, set a straightedge against the face of the saw blade and the blade spl[...]

-20- G1023SL/G1023SLX Left-Tilting 10'' Table Saw 9. Moving the arbor bracket moves the V-belts and pulleys out of alignment, so adjustment of the motor pulley is required. Simply loosen the setscrew in the middle groove of the pul- ley, and slowly slide the pulley toward the end of the motor shaft. Once the V-belts are back in alignment,[...]

G1023SL/G1023SLX Left-Tilting 10'' Table Saw -21- SECTION 5: ADJUSTMENTS Blade Height Blade Tilt 1. Set your blade angle at zero as shown on the angle indicator on the front of the saw and raise the blade several inches above the table. 2. Place a machinist’s square flat on the table and slide it alongside the blade. The square should c[...]

-22- G1023SL/G1023SLX Left-Tilting 10'' Table Saw Figure 25. Table mounting bolt holes. Table Mounting Locations 6. If the blade tip does not touch the end of the adjustable square similar to the first mea- surement, then the table will need to be adjusted. 7. To adjust the table, loosen the four bolts in the table mounting locations (see[...]

G1023SL/G1023SLX Left-Tilting 10'' Table Saw -23- Figure 26. Shim procedure diagram A. Figure 27. Shim procedure diagram B. 11. Refer to Figures 26 and 27, for shim place- ment. If the distance of A is shorter than B, shim(s) will need to be placed under corners #1 and #2. If the distance of B is shorter than A, shim(s) will need to be pl[...]

-24- G1023SL/G1023SLX Left-Tilting 10'' Table Saw Blade Alignment The blade position can be adjusted slightly in case it contacts the table insert when raised or tilted. This adjustment can be made either by moving the whole trunnion assembly, or by just moving the arbor bracket. Try adjusting by mov- ing the whole trunnion first, this is[...]

G1023SL/G1023SLX Left-Tilting 10'' Table Saw -25- 5. Moving the arbor bracket moves the V-belts and pulleys out of alignment, so adjustment of the motor pulley is required. Simply loosen the setscrew in the middle motor groove pul- ley and slowly slide the pulley towards the end of the motor shaft. Once the V-belts are back in alignment, [...]

-26- G1023SL/G1023SLX Left-Tilting 10'' Table Saw Pre-Run Check SECTION 6: OPERATIONS Before you begin to use your Model G1023SL/G1023SLX Left-Tilting 10" Table Saw, you should give it a thorough inspection. While making your inspection, ask yourself the follow- ing questions: 1. Are all the fasteners tight? 2. Is the blade mounted c[...]

G1023SL/G1023SLX Left-Tilting 10'' Table Saw -27- Blade Selection Choosing the correct blade for the job is essential for the safe and efficient use of your table saw. Ignoring this important step could result in dam- age to the saw and serious injury to the operator. Below are the most common saw blades and their uses. 1. Rip Blade (show[...]

-28- G1023SL/G1023SLX Left-Tilting 10'' Table Saw Figure 35. Plywood blade. 4. Plywood Blade: Used for cutting plywood or veneers. A 10" plywood blade will have 40- 80 teeth, a steep alternate top bevel tooth profile and very shallow gullet. See Figure 35. 3. Combination Blade: Used for cutting with and across the grain. A compromise[...]

G1023SL/G1023SLX Left-Tilting 10'' Table Saw -29- Figure 36. Cross-cut operation. Crosscutting Crosscutting means cutting across the grain of the wood. In wood products without grain (i.e. MDF, particleboard) crosscutting simply means cutting across the width of the stock. Crosscuts are made with the miter gauge. There are two miter gauge[...]

-30- G1023SL/G1023SLX Left-Tilting 10'' Table Saw Ripping Ripping means to cut with the grain of the wood. In other materials such as MDF or plywood, rip- ping simply means to cut lengthwise. To rip a board: 1. Inspect the board for soundness. You will need a straightedge to rip with accuracy. Your workpiece may need to be jointed flat be[...]

G1023SL/G1023SLX Left-Tilting 10'' Table Saw -31- Always use push sticks, featherboards, push paddles and other safety accessories whenever possible to increase safety and control during operations which require the blade guard and splitter to be removed from the saw. ALWAYS replace the blade guard after dadoing is complete. Proper dado o[...]

-32- G1023SL/G1023SLX Left-Tilting 10'' Table Saw Always use push sticks, featherboards, push paddles and other safety accessories whenever possible to increase safety and control during operations which require that the blade guard and splitter must be removed from the saw. ALWAYS replace the blade guard after dadoing is complete. Dadoin[...]

G1023SL/G1023SLX Left-Tilting 10'' Table Saw -33- Instructions on using moulding heads have been intentionally left out. They are very dangerous when not used properly. Considerable skill and training beyond the scope of this manual are required to safely operate a moulding head. Serious personal injury could result if this caution is not[...]

-34- G1023SL/G1023SLX Left-Tilting 10'' Table Saw SECTION 7: MAINTENANCE V-Belt To ensure optimum power transmission from the motor to the blade, the V-belts must be in good condition and operate under the proper tension. When replacing V-belts, replace all three at the same time —even if they do not all appear worn. Belt tension should[...]

G1023SL/G1023SLX Left-Tilting 10'' Table Saw -35- Lubricate the areas indicated below every 12 months. 1. Blade angling trunnions . These should be lubricated with 6 or 7 drops of light machine oil. 2. Blade height trunnion . This should also be lubricated with 6 or 7 drops of light machine oil. 3. The two (2) worm gears should be lubrica[...]

-36- G1023SL/G1023SLX Left-Tilting 10'' Table Saw SINGLE-PHASE 220V POWER SOURCE MOTOR A B AMP RESET 96 98 1/2 T1/2 T3/6 8 3/4 T2/4 L1/1 L3/5 7 L2/3 5/6 95 18 22 26 OFF 3 HP Magnetic Switch SDN TYPE G1023SL/G1023SLX[...]

G1023SL/G1023SLX Left-Tilting 10'' Table Saw -37- The following pages contain general machine data, troubleshooting guide, parts diagram, parts list and Warranty/Return information for your Model G1023SL/G1023SLX Left-Tilting 10" Table Saw. If you need parts or help in assembling your machine, or if you need operational information, [...]

-38- G1023SL/G1023SLX Left-Tilting 10'' Table Saw Customer Service #: (570) 546-9663 • To Order Call: (800) 523-4777 • Fax #: (800) 438-5901 MACHINE DATA SHEET GRIZZL Y MODEL G1023SL/G1023SLX LEFT -TIL TING 10" T ABLE SA W Overall Dimensions: Table Size .............................................................................[...]

G1023SL/G1023SLX Left-Tilting 10'' Table Saw -39-[...]

-40- G1023SL/G1023SLX Left-Tilting 10'' Table Saw[...]

G1023SL/G1023SLX Left-Tilting 10'' Table Saw -41-[...]

-42- G1023SL/G1023SLX Left-Tilting 10'' Table Saw 01 P1023SL001 CABINET 01A P1023SL001A LOWER PANEL 02 P1023SL002 SCALE 03 PHTEK4 TAP SCREW 10-24 X 10L 04 P1023SL004 MOTOR COVER 05 P1023SL005 CORD CONNECTOR 06A PS01 PHLP HD SCRW 10-24 X 1 ⁄ 2 " 06B PN07 HEX NUT 10-24 07 P1023SL007 LATCH 07A P1023SL007A STRIKE 08 P1023SL008 LOCK KNO[...]

G1023SL/G1023SLX Left-Tilting 10'' Table Saw -43- 99 PB32 HEX BOLT 5 ⁄ 16 "-18 X 5 ⁄ 8 " 104 P1023SL104 FLAT WASHER 3 ⁄ 16 " 106 PW02 FLAT WASHER 3 ⁄ 8 " 140 PB11 HEX BOLT 5 ⁄ 16 "-18 X 1 1 ⁄ 2 " 141 PW07 FLAT WASHER 5 ⁄ 16 " 142 PLW01 LOCK WASHER 5 ⁄ 16 " 143 PN02 HEX NUT 5 ⁄ 16 &[...]

-44- G1023SL/G1023SLX Left-Tilting 10'' Table Saw SYMPTOM Motor will not start. Motor will not start; fuses or circuit breakers blow. Motor overheats. Motor stalls (resulting in blown fuses or tripped cir- cuit). Machine slows when oper- ating. Loud, repetitious noise com- ing from machine. Blade is not square w/miter slot or fence is not[...]

G1023SL/G1023SLX Left-Tilting 10'' Table Saw -45-[...]

-46- G1023SL/G1023SLX Left-Tilting 10'' Table Saw Grizzly Industrial, Inc. warrants every product it sells for a period of 1 year to the original purchaser from the date of purchase. This warranty does not apply to defects due directly or indirectly to misuse, abuse, negligence, accidents, repairs or alterations or lack of maintenance. Th[...]

CUT ALONG DOTTED LINE 9. How many of your woodworking machines are Grizzly? _____________ 10. Which benchtop tools do you own? Check all that apply. ___1" x 42" Belt Sander ___6" - 8" Grinder ___5" - 8" Drill Press ___Mini Lathe ___8" Table Saw ___10" - 12" Thickness Planer ___8" - 10" Bandsaw [...]

Place Stamp Here FOLD ALONG DOTTED LINE FOLD ALONG DOTTED LINE GRIZZLY INDUSTRIAL, INC. P.O. BOX 2069 BELLINGHAM, WA 98227-2069 TAPE ALONG EDGES--PLEASE DO NOT STAPLE Name_______________________________ Street_______________________________ City______________State______Zip______ Send a Grizzly Catalog to a friend:[...]