Grizzly G8622 manual

COPYRIGHT © 2001 BY GRIZZLY INDUSTRIAL, INC. WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC. OCTOBER, 2002. PRINTED IN TAIWAN ONLINE MANUAL DISCLAIMER THE INFORMATION IN THIS MANUAL REPRESENTS THE CONFIGURATION OF THE MACHINE AS IT IS CURRENTLY BEING SHIPPED. THE MA[...]

WARNING Some dust created by power sanding, sawing, grind- ing, drilling, and other construction activities contains chemicals known to the State of California to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are: • Lead from lead-based paints. • Crystalline silica from bricks, cement, and other masonr[...]

G8622 Tilting Spindle Sliding Table Shaper -1- Table Of Contents PAGE 1. SAFETY SAFETY RULES FOR ALL TOOLS ..................................................................................2-3 ADDITIONAL SAFETY INSTRUCTIONS FOR SHAPERS ..................................................4 2. CIRCUIT REQUIREMENTS ......................................[...]

-2- G8622 Tilting Spindle Sliding Table Shaper Safety Instructions For Power Tools SECTION 1: SAFETY 5. KEEP CHILDREN AND VISITORS AWAY . All children and visitors should be kept a safe distance from work area. 6. MAKE WORKSHOP CHILD PROOF with padlocks, master switches, or by removing starter keys. 7. NEVER FORCE TOOL . It will do the job better a[...]

G8622 Tilting Spindle Sliding Table Shaper -3- 9. USE PROPER EXTENSION CORD . Make sure your extension cord is in good condi- tion. Conductor size should be in accor- dance with the chart below. The amperage rating should be listed on the motor or tool nameplate. An undersized cord will cause a drop in line voltage resulting in loss of power and ov[...]

-4- G8622 Tilting Spindle Sliding Table Shaper 1. NEVER ALLOW YOUR HANDS to come within 12 inches of the cutters. Never pass your hands directly over or in front of the cutter. 2. BLIND CUT WHENEVER POSSIBLE. This keeps the knives on the underside of the workpiece and provides a distance guard for the operator. 3. WHEN SHAPING CONTOURED WORK and us[...]

G8622 Tilting Spindle Sliding Table Shaper -5- SECTION 2: CIRCUIT REQUIREMENTS Figure 1. 220V Single-Phase 220V Operation The Model G8622 Shaper is furnished with a 3450 R.P.M., 5 H.P., Single-Phase 220V motor, push-button ON/OFF magnetic starter switch, FORWARD/REVERSE switch and a cord set. Under normal use, the motor draws approximate- ly 25 amp[...]

-6- G8622 Tilting Spindle Sliding Table Shaper We do not recommend the use of extension cords on 220V equipment. It is much better to arrange the placement of your equipment and the installed wiring to eliminate the need for extension cords. Should it be necessary to use an extension make sure the cord is rated Hard Service (grade S) or better. Ref[...]

G8622 Tilting Spindle Sliding Table Shaper -7- SECTION 3: GENERAL INFORMATION Grizzly Industrial, Inc. is proud to offer the Model G8622 Shaper. This shaper is part of Grizzly’s growing family of fine woodworking and metal- working machinery. When used according to the guidelines stated in this manual, you can expect years of trouble-free, enjoya[...]

-8- Unpacking The Model G8622 Shaper is shipped from the manufacturer in a carefully packed carton. If you discover the machine is damaged after you have signed for delivery, and the truck and driver are gone, you will need to file a freight claim with the carrier. Save the containers and all packing mate- rials for possible inspection by the carri[...]

G8622 Tilting Spindle Sliding Table Shaper -9- Figure 4. Shaper hardware. In the event that any nonproprietary parts are missing (e.g. a nut or a washer), we would be glad to replace them, or for the sake of expedien- cy, replacements can be obtained at your local hardware store. The Model G8622 Hardware and Qty: 3 ⁄ 4 " Spindle 1 1" Sp[...]

-10- G8622 Tilting Spindle Sliding Table Shaper Site Considerations FLOOR LOAD Your Model G8622 Shaper represents a moder- ately large weight load in a small footprint. Most commercial shop floors will be adequate for the 770 lb. weight of the Model G8622. Some floors may require additional support. Contact an archi- tect or structural engineer if [...]

G8622 Tilting Spindle Sliding Table Shaper -11- SECTION 4: ASSEMBLY Beginning Assembly Most of your Model G8622 Shaper has been assembled at the factory, but some parts must be assembled or installed after delivery. We have organized the assembly process into steps. Please follow along in the order presented in this section. Handwheel The handwheel[...]

-12- G8622 Tilting Spindle Sliding Table Shaper Spindles The Model G8622 comes with 1 1 ⁄ 4 ", 1", & 3 ⁄ 4 " spin- dles like those in Figure 6 . The spindles must be inserted correctly and remain stable in order to produce quality work. When installing and chang- ing spindles, make sure the spindle seats snugly and that there[...]

G8622 Tilting Spindle Sliding Table Shaper -13- Handles Figure 9. Slide bar into guide shaft. Figure 11. Thread round knobs onto bar. Figure 12. Installing wheel onto adjustment guide. Figure 10. Tightening setscrew with hex key. The guard adjuster is used to secure the guard to the table and to allow the guard to be loosened for adjustment. To ass[...]

-14- G8622 Tilting Spindle Sliding Table Shaper Guard Fence Assembly To mount the fence brackets to the guard body: 1. Make sure all rust protective grease has been removed from the fence pieces. Insert the adjustment shaft into the fence bracket as shown in Figure 15 . 2. Insert the adjustable handle ( Figure 16 ) into the fence bracket, and threa[...]

G8622 Tilting Spindle Sliding Table Shaper -15- Guard Cover Figure 18. Guard cover. To install the wood facing: 1. Secure the wooden fence pieces (as shown in Figure 17 ) with the 5 ⁄ 16 ''-18 x 1'' Phillips ® head screws, washers, and hex nuts provid- ed. 2. If using your own wood faces, make sure the countersunk holes in yo[...]

-16- G8622 Tilting Spindle Sliding Table Shaper Figure 19. Hold-downs on workpiece. Figure 20. Installing the push shaft. Figure 21. Installing the miter gauge. Hold-Downs Miter Assembly Hold-downs are used to hold the workpiece flat on the table and snug against the fence as shown in Figure 19. To assemble the spring hold- downs: 1. Slide a hold-d[...]

G8622 Tilting Spindle Sliding Table Shaper -17- Figure 22. Installing the adjustable handle. Figure 23. Installing the pointer. 4. With the provided washer, thread the adjustable handle through the miter gauge and into the table as shown in Figure 22 . 5. Insert the the miter gauge pointer shown in Figure 23 , but do not tighten the nearby setscrew[...]

-18- G8622 Tilting Spindle Sliding Table Shaper Pulleys & V-Belt SECTION 5: ADJUSTMENTS Improper pulley alignment sharply reduces the effectiveness of power transmission and belt life expectancy. To align the pulleys: 1. Remove the motor cover from the back of the shaper cabinet to expose the motor and pulleys. 2. Check the alignment with a str[...]

G8622 Tilting Spindle Sliding Table Shaper -19- Speed Changes The Model G8622 Shaper is equipped with a V- belt drive system that controls the speeds. To change spindle speeds: 1. Unplug the machine. 2 . Loosen the two motor plate bolts and slide the motor toward the spindle assembly. DO NOT take the bolts out. 3. Select the desired speed. There ar[...]

-20- G8622 Tilting Spindle Sliding Table Shaper Figure 29. Setting the miter gauge pointer. Setting Miter Gauge You will need to square the miter gauge each time it is removed from the table. To do this: 1 . Ensure that the fence halves are aligned and that the miter assembly is correctly assem- bled. 2. Place one end of a framing or try square flu[...]

G8622 Tilting Spindle Sliding Table Shaper -21- Never adjust the spindle tilt when the shaper is running. The cutterhead may come in contact with the table or table insert and break apart, throwing shards of metal through the air. These metal chunks will be flying extremely fast and could cause death or severe injury. Figure 30. Spindle tilt contro[...]

-22- G8622 Tilting Spindle Sliding Table Shaper Never use the Model G8622 for applications other than those for which it was intended. DO NOT overload the machine or use excessive force when shaping materials. Severe personal injury, damage to the machine, or damage to your workpiece could occur. Once assembly is complete and adjustments are done t[...]

G8622 Tilting Spindle Sliding Table Shaper -23- SECTION 6: OPERATION Figure 32. Control panel. Rotation Your shaper is equipped with a forward and reverse switch as shown in Figure 32. In many instances, it will be necessary to flip the cutter over and reverse the cutter rotation. Whenever possible, mount the cutter so the board is milled on the bo[...]

-24- G8622 Tilting Spindle Sliding Table Shaper Table Lock The sliding table works with the clamping miter gauge to allow you to secure your workpiece to the table and to make cuts by sliding the table. This feature greatly increases operator safety because it keeps hands away from the cutter- head during crosscuts. When the sliding operation is no[...]

G8622 Tilting Spindle Sliding Table Shaper -25- The fence assembly is a two-piece, independent- ly adjustable system. When removing material from the whole face of your workpiece, the out- feed fence can be adjusted to provide support for the workpiece as it passes over the cutter. The outfeed fence can also be set in-line for partial face removal.[...]

-26- G8622 Tilting Spindle Sliding Table Shaper 4. Loosen the mounting screws on the fence faces and set the face ends to barely clear the cutter. This allows the maximum support possible for the workpiece while passing the cutter. Remember to tighten the wood facing before starting the shaper. 5. A test sample of the desired cut should be advanced[...]

G8622 Tilting Spindle Sliding Table Shaper -27- Figure 41. Rub collar installed above cutter. Figure 42. Rub collar between two cutters. 3. Between two cutters: Using a rub collar between two cutters, as in Figure 42 , has the distinct advantage of performing two cuts at once or eliminating the need to change cutters for two different operations. N[...]

-28- G8622 Tilting Spindle Sliding Table Shaper Workpieces must be solid, stable, and secured to the jig; or kickback may occur, causing personal injury. When making a pattern jig here are a few things to consider: 1. Build your jig from a material that will smoothly follow the rub collar or fence. Pattern Work When using a pattern, the rub collar [...]

G8622 Tilting Spindle Sliding Table Shaper -29- Freehand Shaping About starting fixtures: The purpose of the starting fixture is to support the workpiece during the beginning of the cut. The workpiece is typically placed in the starting position using the starting fixture for support, Then swung into the cutter while holding the workpiece firmly ag[...]

-30- G8622 Tilting Spindle Sliding Table Shaper The miter fence can be adjusted by loosening the two bolts that hold it to the miter gauge and then sliding it in the desired direction. The support fence slides up and down the miter fence and can be locked to hold the back of the workpiece in place. The miter clamp holds the workpiece firm against t[...]

G8622 Tilting Spindle Sliding Table Shaper -31- Regular periodic maintenance on your Model G8622 ensures its optimum performance. Make a habit of inspecting your shaper each time you use it. Check for the following conditions and repair or replace when necessary. 1. Loose mounting bolts. 2. Worn switch. 3. Worn or damaged cords and plugs. 4. Damage[...]

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G8622 Tilting Spindle Sliding Table Shaper -33- SECTION 8: CLOSURE The following pages contain general machine data, parts diagrams/lists, troubleshooting guide and Warranty/Return information for your Model G8622 Tilting Spindle Sliding Table Shaper. If you need parts or help in assembling your machine, or if you need operational information, we e[...]

-34- G8622 Tilting Spindle Sliding Table Shaper Design Type ...................................................................................................... Floor Model Overall Dimensions: Fixed Table ..............................................................................................35 1 ⁄ 2 '' x 14 7 ⁄ 8 " Slidi[...]

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-40- G8622 Tilting Spindle Sliding Table Shaper 056 P5913Z056 BASE GEAR SHAFT 058 P5913Z058 BAR LOCK 059 P5913Z059 HAND WHEEL 060 P5913Z060 KNOB 061 P5913Z061 PIN 062 PN05 HEX NUT 1 ⁄ 4 "-20 063 PLW02 LOCK WASHER 1 ⁄ 4 " 064 PW06 WASHER 1 ⁄ 4 " 065 PB13 BOLT HEX HD 1 ⁄ 4 "-20X1 1 ⁄ 4 " 066 PN06 HEX NUT 1 ⁄ 2 &qu[...]

G8622 Tilting Spindle Sliding Table Shaper -41- 108 P5913Z108 SPINDLE 1 1 ⁄ 4 " 109 P5913Z109 SHAFT 110 P5913Z110 KEY 111 P5913Z111 HEX NUT 3 ⁄ 4 " (L.H.) 112 P5913Z112 HEX NUT 1" (R.H.) 113 P5913Z113 COLLAR 1 1 / 4 " X 1 ⁄ 4 " 1PC 114 P5913Z114 COLLAR 1 1 / 4 " X 3 ⁄ 8 " 1PC 115 P5913Z115 COLLAR 1 1 / 4 &[...]

-42- G8622 Tilting Spindle Sliding Table Shaper Grizzly Industrial, Inc. warrants every product it sells for a period of 1 year to the original purchaser from the date of purchase. This warranty does not apply to defects due directly or indirectly to misuse, abuse, negligence, accidents, repairs or alterations or lack of maintenance. This is Grizzl[...]

CUT ALONG DOTTED LINE 10. Which benchtop tools do you own? Check all that apply. ___1" x 42" Belt Sander ___6" - 8" Grinder ___5" - 8" Drill Press ___Mini Lathe ___8" Table Saw ___10" - 12" Thickness Planer ___8" - 10" Bandsaw ___Scroll Saw ___Disc/Belt Sander ___Spindle/Belt Sander ___Mini Joi[...]

FOLD ALONG DOTTED LINE FOLD ALONG DOTTED LINE GRIZZLY INDUSTRIAL, INC. P.O. BOX 2069 BELLINGHAM, WA 98227-2069 Place Stamp Here TAPE ALONG EDGES--PLEASE DO NOT STAPLE Name_______________________________ Street_______________________________ City______________State______Zip______ Send a Grizzly Catalog to a friend:[...]

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