Grizzly G9749 manual

MO DE L G9 7 49 V A RIA B L E SP E ED DRI L L P R E SS O WNER'S MANU A L COPYRIGHT © S EPTEMBER , 2 0 06 BY G RIZ ZL Y IN DUSTRIAL , INC. W AR NI N G : N O PO RT IO N OF T HI S M AN UAL M A Y BE R EPRO DU CED I N AN Y SH APE OR FOR M WI TH OU T TH E WR IT TE N APPROV AL OF G R IZ Z L Y IN DU ST RI AL , I N C. #TS85 02 PRINTED IN T AIWAN[...]

 ?[...]

T able of Con ten ts INTRODUCTION ............................................................................................................................... 2 Foreword .................................................................................................................................... 2 Contact Info .............................[...]

-2 - G97 4 9 V ariable Sp eed Drill Press If you have any comments regarding this manual, please write to us at the address below: Grizzly Industrial, Inc. C / O Technical Documentation Manager P.O. Box 2069 Bellingham, WA 98227-2069 E-Mail: manuals@grizzly.com We stand behind our machines. If you have any service questions or parts requests, pleas[...]

G97 49 V ariable Speed Drill Press -3 - The information contained herein is deemed accurate as of 3/18/2007 and represents our most recent product specifications. Due to our ongoing improvement efforts, this information may not accurately describe items previously purchased. PAGE 1 OF 2 Model G9749 MACHINE DATA SHEET Customer Service #: (570) 546-9[...]

- 4- G97 49 V ariable Speed Drill Press The information contained herein is deemed accurate as of 3/18/2007 and represents our most recent product specifications. Due to our ongoing improvement efforts, this information may not accurately describe items previously purchased. PAGE 2 OF 2 Model G9749 Other Related Information Base Length.............[...]

G97 49 V ariable Speed Drill Press -5 - Figure 1. Right side controls. Identi fi cat ion Figure 2. Left side controls. Refe r to the list below and see Figur es 1 & 2 to become familiar with the drill press c ontrols. A. Speed Selector Control: Allows variable speeds from 300 to 2000 RPM. B. Depth Gauge: Indicates quill travel in centi - meters[...]

- 6 - G97 4 9 V ariable Sp eed Drill Press                ?[...]

G97 49 V ariable Speed Drill Press - 7 -                 ?[...]

-8- G97 49 V ariable Speed Drill Press 1 . EYE / F ACE / H AND PROTECTI ON . A face shield used with safety glasses is rec - ommended. Alwa ys keep hands and fin - gers awa y from the drill bit. Never hold a workpiece by hand while drilling ! DO N O T wea r gloves when o perating the dr ill. 2 . SECU R I N G BI T . Pr op er l y t ig ht en an d secu[...]

G97 49 V ariable Speed Drill Press -9 - Serious perso nal injur y could occur if you connect the machine to the power source before you have complete d the s etup pro - cess . DO N OT connect the machine to t he power source until instructe d to do so. 1 1 0 / 220 V Operati on S E C T I O N 2: C I R C U I T R E Q U I R E M E N T S Am per age Dra w [...]

- 1 0 - G97 49 V ariable Speed Drill Press In t he e vent of an electrical shor t, grounding reduces the r isk of electri c shock. The grounding wire in the power cord must be properly conne cted to the grounding prong on the plug ; likewise , the outlet must be properly installed and grounde d. All electr ical c onnectio ns must be made in acc or [...]

G97 49 V ariable Speed Drill Press - 1 1 - W e ar safe ty glasse s dur- ing t he entire setup pro - cess ! Th is ma ch in e pr es e nt s se r io us inju r y ha z a rd s to untr ained user s. Re ad through t his entir e manu - al to becom e familiar with the controls and op era - tions b efore star t ing the machine ! Set up Safety SE CTION 3 : SETU[...]

- 1 2- G9 7 49 V ariable Speed Drill Press The Model G97 49 was carefully packed when it left our warehouse . If you disc ov er the machine is damaged af ter you hav e signed for deliver y , pleas e i mme diate ly c all Custo mer Service at ( 5 70) 5 46 - 9 6 63 for advice. Sav e the c ontainers and all packing materials for possible inspect ion b [...]

G97 49 V ariable Speed Drill Press - 1 3 - The Model G97 49 should be mounted to the floor . Because floor mat erials may vary , floor mounting hardwar e is not inc luded. It is also necess ar y to lev el your machine with a precision level . Bo lti ng to Con cre te Fl oor s Lag shield anchors with lag b olts (see Figur e 7 ) and anc hor studs (see[...]

- 1 4 - G97 49 V ariable Spee d Drill Press In v ent or y After all the par ts hav e been remov ed from t he crate and boxes , you should hav e the following items: Contents ( Figure 9 ) Qt y A . Drill Press (not shown) ............................... 1 B. JT#6 Keyed Chuck ..................................... 1 C. Chuck Key .......................[...]

G97 49 V ariable Speed Drill Press - 1 5 - A ssemb ly Compone nts and H ardware N e ede d : Qt y Hex Wrench 5mm (provided) ............................ 1 Rapid Downfeed Handle Shafts ........................ 3 Rapid Downfeed Handle Knobs ........................ 3 Table Crank Knob ............................................. 1 Open End Wrench 9 ?[...]

- 1 6 - G97 4 9 V ariable Sp eed Drill Press T est Ru n and Spi nd le Break - In Once assembly is complete, test run your machine to make sure it runs properly. To test run the machine: 1. Make sure you have read and understood all of the safety instructions starting on Page 6 of this manual, and verify the machine is set up properly. 2. Do NOT ins[...]

G97 49 V ariable Speed Drill Press - 1 7 - SE CTION 4 : OP ERA TIONS NO T IC E If you hav e n ev er used this typ e of machine or equipm ent b efore, WE STRONGL Y RE C - OMM END t hat you re ad bo oks, trad e maga - zines, or g et formal training b efore b egin - ning any proje cts . Re gardle ss of the con - tent in this sec tion, Griz zly Industr[...]

- 1 8 - G97 49 V ariable Speed Dr ill Pr ess Ins tal l in g / Remo vi ng Dr il l B its Any drill bit you inst all in the chuck must be tig ht enough that it will not come loose during o pera - tion. T o inst all a drill bit into th e chuck : 1. UNPLUG THE DRILL PRESS! 2. Open the chuck jaws wide enough to accept the drill bit shank. 3. Insert the d[...]

G97 49 V ariable Speed Drill Press - 1 9 - Ch oos i ng Spe eds T w i s t / B r a d P o i n t D r i l l B i t s S o f t W o o d H a r d W o o d P l a s t i c B r a s s A l u m i n u m M i l d S t e e l 1/16" – 3/16" 3000 2500 2500 2500 3000 2500 13/64" – 3/8" 2000 1500 2000 1250 2500 1250 25/64" – 5/8" 1500 750 15[...]

-20- G97 49 V ariable Speed Drill Press Dr il li ng If the workpie ce is not clamped down, the oper ator's hand could get pulle d into t he bit or the w orkpi ece c an be thrown with great force. Clamp the workpiec e to the t able before drillin g. The basic operation when drilling is: 1. Line up your drill bit with the intended hole location.[...]

G97 49 V ariable Speed Drill Press - 21 - 3. Use the fine downfeed control and the attached indicator to move the quill to the desired position. T o use the d epth g auge and d epth stop : 1. Rotate the depth stop knob until the depth gauge reference marker indicates the desired depth (see Figure 18 on Page ). Figure 16. Rapid downfeed control. Clu[...]

-22- G 97 49 V ariable S peed Drill Press 2. Unlock the table by rotating the lock lever clockwise. 3. The table can now be adjusted: — Vertically by using the table crank handle (see Figure 19 ). — Horizontally by manually rotating the assembly around the center column. 4. When you have the table in the desired posi- tion, use the lock lever t[...]

G97 49 V ariable Speed Drill Press -23- Remo vi n g / Ins tal li ng Ar bor and Ch uck Use the dra wbar inc luded wit h the Model G9 7 49 to c onnect the include d drill chuck arbor . T o re mov e th e arbor and chuck from th e spindle : 1. UNPLUG THE DRILL PRESS! 2. Use a 3mm hex wrench to remove the belt housing cover (see Figure 21 ). 3. Raise th[...]

-2 4- G97 49 V ariable Speed Drill Press T o r emove the chuck from the arb or : 1. UNPLUG THE DRILL PRESS! 2. Turn the chuck and arbor assembly upside down. 3. Retract the jaws of the chuck completely inside the chuck. 4. To avoid scratching the mating surface of the arbor, support the chuck in a way that leaves the arbor free from any contact wit[...]

G97 49 V ariable Speed Drill Press -25- SE CTION 5 : A CC E SSO RIE S G2500—20-PC Regular Sanding Drum Set This kit consists of 5 drums in popular 1 ⁄ 2 " x 1 ⁄ 2 ", 3 ⁄ 4 " x 1", 1"x 1", 1 1 ⁄ 2 " x 1 1 ⁄ 2 ", and 2" x 1 1 ⁄ 2 " sizes. Comes with 50, 80 and 120 grit sizes for each dru[...]

-26- G97 49 V ariable S peed Drill Press SE CTION 6 : MAINT EN ANC E Alwa ys disco nnect power to th e m ac hin e b e fo r e per forming maintenanc e. Failure to do this may result in serious person - al injury . Pro tect t he unpainted c ast iron sur faces on the table by removing vises and fix tures daily and by wiping the table clean after ev er[...]

G97 49 V ariable Speed Drill Press - 27 - This sectio n is provided for your c onv enience — it is not a substitute for t he Grizzly Ser vice Depar tment. If you need help troubleshooting, need replacement par ts, or are unsure how to per form the procedures in this sect ion, then feel free to call our T ec hnical Sup por t at (570) 5 46 - 966 3.[...]

-28- G97 49 V ariable Speed Drill Press Symptom Possible Cause Possible Solution Machine vibrates excessively or is unusually noisy. 1. Motor fan is rubbing on fan cover. 2. Motor or component is loose. 3. Belt is slapping belt housing. 4. V-belt is worn. 5. Pulley is loose. 6. Machine is incorrectly mounted to the stand, stand is incorrectly mount[...]

G97 49 V ariable Speed Drill Press -29- Elect ri cal Com ponen ts Figure 30. G9749 switch wiring. Figure 32. G9749 motor capacitors. Figure 31. G9749 motor wiring (220V). 6 4 1 2 5 3[...]

-3 0 - G97 49 V ariable Spee d Drill Press Wi r in g Dia gra m                   ?[...]

G97 49 V ariable Speed Drill Press -3 1 - Headst ock P ar ts Break do wn                                    ?[...]

-32- G9 7 49 V ariable Spee d Drill Press Headst ock Com ponen ts Pa r ts Brea k do wn                           [...]

G97 49 V ariable Speed Drill Press -33 - V ar iab le Sp e ed Pa r ts Brea k do wn                            V S Parts Page 32 Page 32[...]

-3 4- G97 49 V ariable Speed Drill Press Ba se Pa r ts Brea k do wn                             ?[...]

G97 49 V ariable Speed Drill Press -35 - P ar ts Li st REF PART # DESCRIPTION REF PART # DESCRIPTION 1 P9749001 HEAD BODY 55-2 P9749055-2 START CAP 400MFD 125VAC 2 P9749002 SPINDLE COVER 55-3 P9749055-3 CAPACITOR COVER 3 P9749003 BEARING NUT 55-4 P9749055-4 MOTOR FAN 4 P6206 BALL BEARING 6206ZZ 55-5 P9749055-5 MOTOR FAN COVER 5 P9749005 QUILL ASSEM[...]

-3 6 - G97 49 V ariable Speed Dr ill Pr ess P ar ts Li st REF PART # DESCRIPTION REF PART # DESCRIPTION 126 PW06 FLAT WASHER 1/4 269 PSS17 SET SCREW 5/16-18 X 5/16 128 PSB01 CAP SCREW 1/4-20 X 5/8 270 P9749270 HANDLE 129 P9749129 LOCKING PLATE 300 P9749300 FEED ASSEMBLY 130 P9749130 T-SCREW 5/16-18 X 1 300-1 P9749300-1 FEED HOUSING 131 PB02 HEX BOL[...]

G97 49 V ariable Speed Drill Press -37 - Lab el P lacem ent Safety labels warn about machine hazards and ways to prevent injury. The owner of this machine MUST maintain the original location and readability of the labels on the machine. If any label is removed or becomes unreadable, REPLACE that label before using the machine again. Contact Grizzly[...]

-3 8- G97 49 V ariable Speed Drill Press Grizzly Industrial, Inc. wa rrants eve r y product it sells for a perio d of 1 year to the or iginal purchaser from the date of purchase. This wa rrant y d oes not app ly to defects due directly or indirectly to misuse, abuse, negligence, accid ents, repairs or alterations or lack of maintenance. This is Gri[...]

         ?[...]

                              ?[...]

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                       [...]