Hayter Mowers 396D manual

(English V ersion) FROM SERIAL NO: Code 396D 250000001 Issue : 17.10.05 HANDBOOK: 1 1 1-0445 (A) OWNER'S HANDBOOK Ranger 53 Pro CODE 396D 111-0445(A) 21/10/05 10:26 am Page 1[...]

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1ST Y ear (12 months) W e certify that this service has been carried out by an Authorised Hayter Service Dealer Date: 1ST Y ear (12 months) Owner’s Name: Serial Number: Date: 2nd Y ear (24 months) W e certify that this service has been carried out by an Authorised Hayter Service Dealer Date: Owner’s Name: Serial Number: Date: Note for dealer : [...]

111-0445(A) 21/10/05 10:26 am Page 1.2[...]

1.3 1.3 CONTENTS Page No . CONTENTS INTRODUCTION. W ARRANTY . SAFETY PRECAUTIONS. Decals SPECIFICA TIONS. ASSEMBL Y INSTRUCTIONS. General assembly . Assembling the mower for the first time. ST ARTING THE ENGINE. Before starting the engine. Starting the engine. STOPPING THE ENGINE. OPERA TING THE MOWER. Height of Cut. T ravel. T urning the mower. Mo[...]

1.4 1.4 INTRODUCTION Thank you for purchasing a Hayter mower . The following pages are designed to help you gain safe and efficient service from your machine. IMPOR T ANT : This ‘Owners Handbook’ should be regarded as part of the machine as it gives essential information regarding machine safety , operation, maintenance and specifications. Read[...]

1.5 1.5 W ARRANTY LIMITED WARRANTY Hayter Limited warrants to the original user/purchaser that this unit shall be free from defects in material and workmanship under normal use and service for a period of one year from the date of purchase. The manufacturers of the engine furnish their own warranty and services are provided through their authorised[...]

1.6 1.6 SAFETY PRECAUTIONS SAFETY PRECAUTIONS T raining: Read the instructions carefully . Ensure that you are familiar with the controls and the proper use of the equipment. Learn how to stop the mower quickly in an emergency . Never allow children or people unfamiliar with these instructions to use the mower . Never mow while people , especially [...]

1.7 1.7 SAFETY PRECAUTIONS SAFETY PRECAUTIONS Continued. Operation: Do not operate the engine in a confined space where dangerous carbon monoxide fumes can collect. Mow only in daylight or good artificial light. A void using the mower on wet grass, where feasible. Always be sure of your footing on slopes. W alk, never run. Mow across the face of sl[...]

1.8 1.8 SAFETY PRECAUTIONS Operation continued: Start the engine carefully , with feet well away from the cutterbar . Do not tilt the mower when starting the engine. Do not put hands or feet near or under rotating parts. Never pick up or carry a mower while the engine is running. Stop the engine and disconnect the spark plug lead: - Before clearing[...]

1.9 1.9 SAFETY PRECAUTIONS SAFETY PRECAUTIONS Continued. Maintenance and storage: Keep all nuts, bolts and screws tight to ensure that the equipment is in safe operating condition. Never store the mower with petrol in the tank within an enclosed area where fumes may reach an open flame or spark. Allow the engine to cool before storing in any enclos[...]

1.10 1.10 Briggs & Stratton Intek Edge 60 121602-0315-E1 2900 rpm Unleaded petrol. 1.5 litres SAE 30 engine oil 0.6 litres 530mm 25 - 85mm 1705 x 585 x 1025mm 60.5 Kg NGK BCP5RES/CHAMPION RC12Y2 0.50mm SPECIFICA TIONS SPECIFICA TIONS Engine Engine type Engine / cutterbar speed Fuel type Fuel capacity Oil type Oil sump capacity Cutting width Cut[...]

1.11 1.11 ASSEMBL Y INSTRUCTIONS SAFETY NOTICE ASSEMBL Y INSTRUCTIONS GENERAL ASSEMBL Y MS001 Before using the mower , read this owners handbook car efully . Pay particular attention to the safety pr ecautions. 1 2 3 4 5 6 7 9 10 11 12 13 14 15 16 17 18 8 1. Spark Plug Lead. 2. Primer Bulb. 3. Engine Cover . 4. Air Filter . 5. Fuel Filler Cap. 6. O[...]

1.12 1.12 Check that parts are deliver ed correctly: Remove the mower from the packaging and check that all loose items have been supplied correctly . Refer to the delivery checklist opposite and the general assembly . If any items are missing, contact your local authorised Hayter Dealer . Description Handlebar Lower LH Handlebar Lower RH Coach Bol[...]

1.13 1.13 CS227 ASSEMBL Y INSTRUCTIONS ASSEMBLING THE MOWER FOR THE FIRST TIME Continued. Assemble the grassbag: Insert metal frame into grassbag fabric and clip into position. Push grassbag flap onto frame to fix in position. W ARNING - PREVENT ACCIDENTS: Always ensur e grassbag flap is securely fitted and in good condition. Raise the rear deflect[...]

1.14 1.14 ASSEMBL Y INSTRUCTIONS ASSEMBLING THE MOWER FOR THE FIRST TIME Continued. Check all fasteners are secure. Check engine stop lever operation: Operate the engine stop lever several times. Ensure that the cable moves freely and that the lever returns automatically to the engine stop position when released. CS214 CS232 Check throttle lever op[...]

1.15 1.15 ST AR TING THE ENGINE BEFORE ST ARTING THE ENGINE IMPOR T ANT - PREVENT ENGINE DAMAGE: The engine is shipped without oil or petr ol. The engine must be filled with the correct grade of oil and petr ol before start- ing the engine. Oil recommendations: Always use high quality detergent oil classified "For service SE, SF , SG" SAE[...]

1.16 1.16 ST AR TING THE ENGINE BEFORE ST ARTING THE ENGINE Continued. Fuel recommendations: Always use clean, fresh unleaded petrol. Purchase fuel in quantities which can be used within 30 days. Never mix oil with petrol. For added engine protec- tion Briggs & Stratton recommend the use of their fuel addi- tive which is available from an autho[...]

1.17 1.17 ST ARTING THE ENGINE Operate the primer bulb: Push on the primer bulb 5 times at two second intervals to provide the extra fuel to start the engine after assembling the mower for the first time. In normal use, push on the primer bulb 3 times at two second intervals to provide the extra fuel required to start a cold engine. Operation of th[...]

1.18 1.18 STOPPING THE ENGINE Emergency stop: If the engine stop lever fails, disconnect the spark plug lead to stop the engine. Stopping the engine: Disengage the engine stop lever by re- leasing the engine stop lever . STOP CS215 STOPPING THE ENGINE SAFETY NOTICE OPERA TING THE MOWER W ARNING - PREVENT ACCIDENT AL ST ARTING : Always stop the engi[...]

1.19 1.19 OPERA TING THE MOWER HEIGHT OF CUT SAFETY NOTICE Continued T o adjust the height of cut : Grip the lever and pull side- ways to disengage it from the locking notch, then push for- wards to raise or pull backwards to lower the height of cut. Finally release the lever at the required position and ensure it locks firmly into one of the eight[...]

1.20 1.20 Forward T ravel: Hold the handlebar and operate the clutch lever to power the mower in a forward direction. Release the clutch lever to stop the mower from travelling in a forward direction Speed Control: T ravel speed can be altered by selecting a different position on the ground drive speed control lever . W ith the engine running and t[...]

1.21 1.21 OPERA TING THE MOWER MOWING WITH GRASS COLLECTION W ARNING - PREVENT ACCIDENTS : AL W A YS check the condition of the grassbag for signs of damage. Replace a damaged grassbag immediately . DO NOT operate the mower with a damaged grassbag. AL W A YS stop the engine and dis- connect the spark plug lead before attempting to r emove a grass T[...]

1.22 1.22 OPERA TING THE MOWER MOWING WITHOUT GRASS COLLECTION HEA VY GROWTH MOVING THE MOWER ACROSS NON-GRASSED AREAS T o mow without collecting the grass clippings, remove the grassbag and operate the mower with the rear deflector in its lowest position. W ARNING - PREVENT ACCIDENTS : AL W A YS check the condition of the rear deflector for signs [...]

1.23 1.23 OPERA TING THE MOWER CUTTERBAR OPERA TION MOWING AND GRASS CARE TIPS In dry weather conditions leave the grass long to help retain ground moisture. Aerate the lawn to stimulate soil organisms and root growth. In spring and late summer remove dead grass and aerate the lawn by raking or similar means. Maintain a sharp cutterbar . A blunt cu[...]

1.24 1.24 Prevent scalping. Plan your direction of travel to mow across hollows and humps. Prevent grass damage. T ake care when turning the mower . Prevent grass damage. DO NOT mow in wet conditions. Brush the lawn surface to disperse worm casts before mowing. Spike compacted lawn areas with a fork. Fill the holes with sand to improve aeration and[...]

1.25 1.25 MAINTENANCE MAINTENANCE ENGINE IMPOR T ANT - Draining engine oil: T o drain the engine oil, first drain fuel by operating the engine until the fuel tank is empty and the engine stops. Remove the spark plug lead and allow the engine to cool. Position the mower on its left hand side and ensure that the air cleaner side of the engine is kept[...]

1.26 1.26 MAINTENANCE LUBRICA TION Lubricate the wheels, pivot points and linkages with engine oil every 25 operating hours. Apply a good quality medium grease to the inner control cables at the point of entry and exit from their outer casings. SECURING NUTS AND BOL TS Regularly check that all securing nuts and bolts are tight. Replace missing or d[...]

1.27 1.27 MAINTENANCE CUTTERBAR W ARNING - PREVENT ACCIDENTS : Never work on the cutterbar unless the spark plug lead has been removed. The cutterbar has sharp edges. AL W A YS wear strong gloves to protect your hands when working on the cutterbar . DO NOT rotate tools towards the cutting edges to avoid the risk of injury should the tool slip. AL W[...]

1.28 1.28 MAINTENANCE CUTTERBAR Continued. 30 -45 CS040 How to sharpen and balance the cutterbar: A slightly worn cutterbar may be re-sharpened. All cutting edges must be sharpened equally to ensure balance. Sharpen the cutter- bar every 25 mowing hours or more frequently if conditions require. Remove the cutterbar from the mower and clean using a [...]

1.29 1.29 MAINTENANCE MAINTENANCE SCHEDULE Follow the hourly or calendar intervals, whichever occurs first. More fr equent service will be requir ed if working for prolonged periods under dusty , dry conditions, or when air- borne debris is present or after extensive operation cutting tall, dry grass. Change engine oil Check oil level. Remove grass[...]

1.30 1.30 MAINTENANCE MAINTENANCE SCHEDULE Continued. EVER Y 50 HOURS OR EVER Y SEASON Change engine oil. Clean engine cooling system. Clean more often under dusty conditions or when air borne debris is present or after prolonged operation whilst cutting tall, dry grass. Service the dual element air cleaner cartridge. Replace spark plug. EVER Y 100[...]

1.31 1.31 PREP ARING THE MOWER FOR ST ORAGE PREP ARING THE MOWER FOR ST ORAGE Storage for periods in excess of 30 days: Engines stored in excess of 30 days need to be protected with Briggs & Stratton fuel additive or drained of fuel to prevent gum from forming in the fuel system or on essential carburettor parts. T o ensure your mower is mainta[...]

1.32 1.32 F AUL T FINDING F AUL T FINDING Engine will not start. Engine runs rough. Engine vibrates excessively . Engine under load. Fuel starvation. Incorrect / contaminated fuel. Spark plug lead disconnected. Engine brake not released. Faulty spark plug. Spark plug lead becoming disconnected in use. Faulty spark plug. Air cleaner element blocked.[...]

1.33 1.33 F AUL T FINDING Continued. REMEDY PROBLEM POSSIBLE F AUL T Undulating ground contours. Cutterbar worn. Cutterbar out of balance. Wheels damaged. Grass is wet. Cut height too low . Grassbag full. No airflow through the grassbag. Height of cut too low . Wheels damaged. Clutch out of adjustment. Drive belt damaged. No airflow through the gra[...]

EC DECLARA TION OF CONFORMITY SANDRIGARDEN via Manzoni 22 36027 Rosa, Italia. Declare that the lawnmower: Models: Ranger 53 Pro Machine T ype No. CODE 396D (SG56 RC V AR PRO) Category: Auto Drive/V ariable Speed T ype: Pedestrian Rotary Engine - Manufacturer: Briggs & Stratton - Speed of rotation: 2900rpm Width of cutting device: 520mm Speed of[...]

2.1 2.1 P AR TS LIST P ARTS LIST ITEM NO. DESCRIPTION P AR T NO. QTY . 1 Belt - V ariable Pulley to Gearbox SA284930 1 2 Belt - Engine Crankshaft to V ariable Pulley SA284920 1 3 Pulley - V ariable SA362860 1 4 W asher - Plain SA2014040 2 5 Bracket - Pivot SA380200 1 6 Spacer - Rear Wheel SA201 1120 2 7 Nut - M8 SA1013910 1 8 Plate - Gearbox SA3956[...]

2.2 2.2 2.2 P ARTS LIST Continued. 2.2 P AR TS LIST 41 Axle - Front SA3037790 1 42 Bush - Axle SA480180 2 43 W asher - Plain SA144370 1 44 Wheel - Rear SA385160 2 45 Decal - Hayter 410087 1 46 Bush SA2037910 2 47 Knob - Large SA2008490 4 48 Cap SA340060 4 49 Nut SA194020 4 50 Handlebar - Lower R.H. SA380600 1 51 Nut - Full Flanged SA194010 7 52 Mou[...]

2.3 2.3 2.3 P ARTS LIST Continued. 2.3 P AR TS LIST 81 Gear SA242210 1 82 W asher - Plastic SA403540 2 83 W asher - Plastic 7240 2 84 Axle - Rear SA3037800 1 85 Plate - Clamp SA280550 2 86 Cap Screw - Soc Hd. C'Sunk SA193610 2 87 Damper - Rear Deflector SA403190 2 88 Lever - Engine Stop SA380560 1 89 Handle - Rear Deflector SA406070 1 90 Lever[...]

2.4 2.4 P AR TS LIST P ARTS LIST Continued. 2.4 2.4 121 Deflector - Rear (includes items 1 1 & 17) SA380830 1 122 Setscrew SA142760 2 123 W asher - Plain SA170530 2 124 Guide - Cable SA446340 4 125 Plug SA251950 2 126 Decal - Throttle SA647870 1 127 Decal SA689200 1 128 Bush - Crankshaft Support SA280820 1 129 Decal - V ariable Speed SA689190 1[...]

2.5 2.5 P AR TS DIAGRAM 2.5 2.5 11 6 11 7 37 149 1D396D01A 9 4 3 1 24 128 25 2 4 26 11 6 130 27 70 63 136 136 135 68 68 33 49 72 63 14 60 62 15 13 49 58 62 59 57 51 64 35 65 16 50 125 54 87 11 17 89 122 121 122 47 47 48 48 55 143 124 124 108 107 106 127 53 53 109 11 0 129 92 92 142 90 90 15 93 93 98 98 98 98 104 102 103 103 98 98 120 102 102 102 10[...]

2.6 2.6 SP ARK PLUG SP ARK PLUG WRENCH SP ARK PLUG TESTER AIR CLEANER CAR TRIDGE FUEL ADDITIVE These parts are available through an authorised Briggs & Stratton dealer . ENGINE ANCILLAR Y P ARTS 111-0445(A) 21/10/05 10:26 am Page 2.6[...]

2.7 NOTES 2.7 111-0445(A) 21/10/05 10:26 am Page 2.7[...]

2.8 2.8 CUSTOMER INFORMA TION Serial No: Engine T ype: 121602-0315-E1 Engine:- Briggs & Stratton Intek Edge 60 Date of Sale:- Y our Local Dealer:- 111-0445(A) 21/10/05 10:26 am Page 2.8[...]