Hearth and Home Technologies GBFL4136I manual

1 Heatilator • GBST4336I, GBFL4136I • 2135-900 Rev . B • 3/08 • DO NOT store or use gasoline or other fl am- mable vapors and liquids in the vicinity of this or any other appliance. • What to do if you smell gas - DO NOT try to light any appliance. - DO NOT touch any electrical switch. DO NOT use any phone in your building. - Immediately[...]

Heatilator • GBST4336I, GBFL4136I • 2135-900 Rev . B • 3/08 2 Listing Label Information/Location Model Name: ___________________________________________ Date purchased/installed: __________________ Serial Number: __________________________________________ Location on fi replace: _____________________ Dealership purchased from: ______________[...]

3 Heatilator • GBST4336I, GBFL4136I • 2135-900 Rev . B • 3/08 Safety Alert Key: • DANGER! Indicates a hazardous situation which, if not avoided will result in death or serious injury . • W ARNING! Indicates a hazardous situation which, if not avoided could result in death or serious injury . • CAUTION! Indicates a hazardous situation wh[...]

Heatilator • GBST4336I, GBFL4136I • 2135-900 Rev . B • 3/08 4 Î = Contains updated information. 14 Appliance Setup A. Remove Glass Assembly . . . . . . . . . . . . . . . . . . . . . . . . . 35 B. Remove the Shipping Materials . . . . . . . . . . . . . . . . . . . . 35 C. Clean the Appliance . . . . . . . . . . . . . . . . . . . . . . . . . .[...]

5 Heatilator • GBST4336I, GBFL4136I • 2135-900 Rev . B • 3/08 B. Limited Lifetime W arranty Gas Appliance (Fireplace) Limited Lifetime W arranty HEARTH & HOME TECHNOLOGIES INC. (“HHT”) extends the following warranty for HEA TILA TOR® gas appliances installed in the United States of America or Canada (the “Appliance”). Dealers and[...]

Heatilator • GBST4336I, GBFL4136I • 2135-900 Rev . B • 3/08 6 B. T empered Glass Speci fi cations Hearth & Home T echnologies appliances manufactured with tempered glass may be installed in hazardous loca- tions such as bathtub enclosures as de fi ned by the Con- sumer Product Safety Commission (CPSC). The tempered glass has been tested[...]

7 Heatilator • GBST4336I, GBFL4136I • 2135-900 Rev . B • 3/08 OUTSIDE AIR CONTROL (NOT SHOWN) SECTION 2.G. DECORA TIVE DOORS (NOT SHOWN) SECTION 2.D. FIXED GLASS ASSEMBL Y (NOT SHOWN) SECTION 14.H. MANTEL HEARTH CLEAR SP ACE SECTION 2.C. 2 2 Operat ing Instruc tions Figure 2.1 General Operating Parts B. Y our Fireplace W ARNING! DO NOT operat[...]

Heatilator • GBST4336I, GBFL4136I • 2135-900 Rev . B • 3/08 8 C. Clear Space W ARNING! DO NOT place combustible objects in front of the fi replace or block louvers. High temperatures may start a fi re. See Figure 2.2. Avoid placing candles and other heat-sensitive objects on mantel or hearth. Heat may damage these objects. Figure 2.2 Clear [...]

9 Heatilator • GBST4336I, GBFL4136I • 2135-900 Rev . B • 3/08 I. Lighting Instructions (IPI) The IPI system may be operated with two D-cell batteries. When using batteries, unplug the transformer . T o prolong battery life, remove them when using the transformer . 1. Turn off all electric power to the appliance. 2. This appliance is equipped [...]

Heatilator • GBST4336I, GBFL4136I • 2135-900 Rev . B • 3/08 10 Initial Break-in Procedure • The fireplace should be run three to four hours continuously on high. • T urn the fi replace off and allow it to completely cool. • Remove fi xed glass assembly . See Section 14.G. • Clean fi xed glass assembly . See Section 3. • Replace t[...]

11 Heatilator • GBST4336I, GBFL4136I • 2135-900 Rev . B • 3/08 Glass Cleaning Frequency: Seasonally By: Homeowner T ools Needed : Protective gloves, glass cleaner , drop cloth and a stable work surface. CAUTION! Handle fi xed glass assembly with care. Glass is breakable. • Avoid striking, scratching or slamming glass • Avoid abrasive cle[...]

Heatilator • GBST4336I, GBFL4136I • 2135-900 Rev . B • 3/08 12 B. Maintenance T asks-Quali fi ed Service T echnician The following tasks must be performed by a quali fi ed ser- vice technician. Gasket Seal and Glass Assembly Inspection Frequency: Annually By: Quali fi ed Service T echnician T ools needed: Protective gloves, drop cloth and [...]

13 Heatilator • GBST4336I, GBFL4136I • 2135-900 Rev . B • 3/08 A. T ypical Appliance System NOTICE: Illustrations and photos re fl ect typical installations and are for design purposes only . Illustrations/diagrams are not drawn to scale. Actual product may vary from pictures in manual CEILING FIRESTOP ON FLOOR OF A TTIC (SECTION 8B) LISTED [...]

Heatilator • GBST4336I, GBFL4136I • 2135-900 Rev . B • 3/08 14 B. Design and Installation Considerations Heatilator B-type vent gas appliances are designed to op- erate with all exhaust gases expelled to the outside of the building, and combustion air pulled from the room. Installation MUST comply with local, regional, state and national code[...]

15 Heatilator • GBST4336I, GBFL4136I • 2135-900 Rev . B • 3/08 Figure 4.2 E. Negative Pressure W ARNING! Asphyxiation Risk! Negative pressure can cause spillage of combustion fumes and soot. Fireplace needs to draft properly for safety . Draft is the pressure difference needed to vent fi replaces successfully . Considerations for successful [...]

Heatilator • GBST4336I, GBFL4136I • 2135-900 Rev . B • 3/08 16 MINIMUM CLEARANCE 36 in. 914 mm MINIMUM CLEARANCE 36 in. 914 mm GBFL4136I GBST4336I MINIMUM CLEARANCE 36 in. 914 mm MINIMUM CLEARANCE 36 in. 914 mm 5 5 F raming and Clearances A. Selecting Appliance Location When selecting a location for the appliance it is important to consider t[...]

17 Heatilator • GBST4336I, GBFL4136I • 2135-900 Rev . B • 3/08 C B D A B. Constructing the Appliance Chase A chase is a vertical box-like structure built to enclose the gas appliance and/or its vent system. In cooler climates the vent should enclosed inside the chase. NOTICE: T reatment of ceiling fi restops and wall shield fi restops and c[...]

Heatilator • GBST4336I, GBFL4136I • 2135-900 Rev . B • 3/08 18 C A B D * Adjust framing dimensions for interior sheathing (such as sheetrock) **See pipe manufacturer ’ s installation instructions MINIMUM FRAMING DIMENSIONS* GBFL4136I AB C * D E F GH I Rough Opening (V ent Pipe) Rough Opening (Height) Rough Opening (Depth) Rough Opening (Wid[...]

19 Heatilator • GBST4336I, GBFL4136I • 2135-900 Rev . B • 3/08 D. Mantel and W all Projections W ARNING! Risk of Fire! Comply with all minimum clear- ances as speci fi ed. Framing or fi nishing material closer than the minimums listed must be constructed entirely of noncom- bustible materials (i.e., steel studs, concrete board, etc). GBST43[...]

Heatilator • GBST4336I, GBFL4136I • 2135-900 Rev . B • 3/08 20 TOP VIEW 3-1/4 in. MIN. 2-7/16 in. MIN. 1/2 in. MIN. UNLIMITED 1 in. MAX. Figure 5.8 Clearances to Combustible Mantel Legs or W all Projections (Acceptable on both sides of opening.) Note: Clearance from opening to perpendicular wall. Combustible Mantel Legs or W all Projections F[...]

21 Heatilator • GBST4336I, GBFL4136I • 2135-900 Rev . B • 3/08 Figure 6.3 Leveled T ermination Caps A. V ent T ermination Minimum Clearances Roof Pitch H (Min.) Ft. Flat to 6/12...........................................................1.0* Over 6/12 to 7/12 .................................................1.25* Over 7/12 to 8/12 ............[...]

Heatilator • GBST4336I, GBFL4136I • 2135-900 Rev . B • 3/08 22 7 7 V ent Information and Diagrams B. V ent System Con fi guration CAUTION! Risk of Fire! ALL vent con fi guration speci fi - cations MUST be followed. This product is tested and listed to these speci fi cations. Appliance performance will suffer if speci fi cations are not f[...]

23 Heatilator • GBST4336I, GBFL4136I • 2135-900 Rev . B • 3/08 A. Pipe Clearances to Combustibles V ent clearances are per vent manufacturer ’s speci fi ca- tions. MUST be Listed B-V ent pipe. W ARNING! Risk of Fire! Maintain air space clearance to vent. DO NOT pack insulation or other combustibles: • Between ceiling fi restops • Betw[...]

Heatilator • GBST4336I, GBFL4136I • 2135-900 Rev . B • 3/08 24 A. Installing Outside Air Kit Damper Assem- bly CAUTION! Risk of Cuts/Abrasions/Flying Debris. Wear protective gloves and safety glasses during instal- lation. Sheet metal edges are sharp. W ARNING! Risk of Fire/ Asphyxiation. DO NOT draw out- side combustion air from: • Wall, ?[...]

25 Heatilator • GBST4336I, GBFL4136I • 2135-900 Rev . B • 3/08 NAILING T ABS (BOTH SIDES) PILOT HOLES (BOTH SIDES) C. Securing and Leveling the Appliance W ARNING! Risk of Fire! Prevent contact with: • Sagging or loose insulation • Insulation backing or plastic • Framing and other combustible materials Block openings into the chase to p[...]

Heatilator • GBST4336I, GBFL4136I • 2135-900 Rev . B • 3/08 26 1 0 10 Inst alli ng V ent Pipe A. Assembly of V ent Sections This B-V ent appliance requires 5 in. B-vent double-wall pipe. Follow the pipe manufacturer ’ s installation guidelines when installing the unit. This will ensure proper operation and prevent safety hazards. W ARNING! [...]

27 Heatilator • GBST4336I, GBFL4136I • 2135-900 Rev . B • 3/08 A. Fuel Conversion • Make sure the appliance is compatible with available gas types. • Conversions must be made by a qualified service technician (NFI certi fi ed or factory-trained) using Hearth & Home T echnologies speci fi ed and approved parts. B. Gas Pressure • Op[...]

Heatilator • GBST4336I, GBFL4136I • 2135-900 Rev . B • 3/08 28 A. Wiring Requirements NOTICE: This appliance must be electrically wired and grounded in accordance with local codes or , in the absence of local codes, with National Electric Code ANSI/NFP A 70-latest edition or the Canadian Electric Code CSA C22.1. • Wire the appliance junctio[...]

29 Heatilator • GBST4336I, GBFL4136I • 2135-900 Rev . B • 3/08 D. Electrical Service and Repair W ARNING! Risk of Shock! Label all wires prior to dis- connection when servicing controls. Wiring errors can cause improper and dangerous operation. V erify proper operation after servicing. W ARNING! Risk of Shock! Replace damaged wire with type 1[...]

Heatilator • GBST4336I, GBFL4136I • 2135-900 Rev . B • 3/08 30 RED IGNITION MODULE 3 V AC INTERMITTENT PILOT IGNITOR VA LV E TRANSFORMER 3V BLACK BROWN GROUND TO FIREPLACE CHASSIS T EMP SENSOR BATTERY PACK ORG GREEN BROWN ORG WHITE PLUG-IN S I BLACK BLACK REMOTE RECEIVER PLUG IN Figure 12.2 Intelli fi re Ignition Wiring Diagram with Remote R[...]

31 Heatilator • GBST4336I, GBFL4136I • 2135-900 Rev . B • 3/08 A. Mantel and W all Projections W ARNING! Risk of Fire! Comply with all minimum clear- ances as speci fi ed. Framing closer than the minimums list- ed must be constructed entirely of noncombustible materi- als (i.e., steel studs, concrete board, etc.) Failure to comply could caus[...]

Heatilator • GBST4336I, GBFL4136I • 2135-900 Rev . B • 3/08 32 Figure 13.5 Combustible Mantel Leg or W all Projections (Acceptable on both sides of opening) TOP VIEW 3-1/4 in. MIN. 2-7/16 in. MIN. 1/2 in. MIN. UNLIMITED 1 in. MAX. Note: Clearance from opening to perpendicular wall. B. Facing Material • Metal front faces may be covered with [...]

33 Heatilator • GBST4336I, GBFL4136I • 2135-900 Rev . B • 3/08 C. Splatter Guard The splatter guard is a piece of corrugated material used to protect the appliance during the installation process be- fore fi nishing work on the whole hearth is complete. Splatter guards must be removed before appliance is fi red. Risk of Fire • Splatter gu[...]

Heatilator • GBST4336I, GBFL4136I • 2135-900 Rev . B • 3/08 34 Step 5. Fold bottom fl ap along score line as indicated in Figure 13.12 and tuck into valve access area of appli- ance. Splatter guard should fi t securely on front of unit. Figure 13.12 Folding Bottom Flap Once plumbing and wiring are complete on the fi replace, the lower acce[...]

35 Heatilator • GBST4336I, GBFL4136I • 2135-900 Rev . B • 3/08 A. Remove Glass Assembly See Section 14G. B. Remove the Shipping Materials Remove shipping materials from inside or underneath the fi rebox. C. Clean the Appliance Clean/vacuum any sawdust that may have accumulated inside the fi rebox or underneath in the control cavity . D. Acc[...]

Heatilator • GBST4336I, GBFL4136I • 2135-900 Rev . B • 3/08 36 F . Install the Log Assembly Log Set Assembly: LOGS-2129 Models: GDST4336I, GDFL4136I, GDCL4136I, GDCR4136I, GBST4336I, GBFL4136I CAUTION! Logs are fragile! Carefully remove the logs and cardboard tray from the inside of the fi replace. See Figure Remove the microfoam and inspect[...]

37 Heatilator • GBST4336I, GBFL4136I • 2135-900 Rev . B • 3/08 STEP 2. Log #2 (SR V2129-705): Locate portion of Log #2 that is highlighted in Figure 5. Place that portion of Log #2 on the indentation on Log C. Log #2 will rest on the tip of Log B. Slide the bottom of Log #2 up to the edge of the burner as shown in Figure 6. Figure 6. Placemen[...]

Heatilator • GBST4336I, GBFL4136I • 2135-900 Rev . B • 3/08 38 Figure 1 1. Placement of Log #2 Figure 12. Placement of Log #2 Figure 13. Placement of Log #3 Figure 14. Placement of Log #3 STEP 2. Log #2 (SR V2129-705): Locate portion of Log #2 that is highlighted in Figure 1 1. Place that portion of Log #2 on the indentation on Log C. Log #2 [...]

39 Heatilator • GBST4336I, GBFL4136I • 2135-900 Rev . B • 3/08 I. Air Shutter Setting This appliance has an adjustable air shutter (which con- trols the primary air) factory set for the minimum vertical vent run (see Figure 14.3). If your installation has more than the minimum required vertical vent length, adjust- ment of the air shutter may[...]

Heatilator • GBST4336I, GBFL4136I • 2135-900 Rev . B • 3/08 40 1 5 15 T roubleshooting With proper installation, operation, and maintenance your gas appliance will provide years of trouble-free service. If you do experience a problem, this troubleshooting guide will assist a quali fi ed technician in the diagnosis of a problem and the correc[...]

41 Heatilator • GBST4336I, GBFL4136I • 2135-900 Rev . B • 3/08 Intelli fi re Ignition System - (continued) Symptom Possible Cause Corrective Action 4. Pilot lights but contin- ues to spark, and main burner will not ignite. (If the pilot continues to spark after the pilot fl ame has been lit, fl ame recti fi cation has not occurred.) a. A [...]

Heatilator • GBST4336I, GBFL4136I • 2135-900 Rev . B • 3/08 42 1 6 16 Reference Materials Appliance Dimensions T able A. Appliance Dimension Diagram Dimensions are actual appliance dimensions. Use for reference only. For framing dimensions and clearances refer to Section 3. Figure 16.1 GBST4336I Appliance Dimensions Location Inches Millimeter[...]

43 Heatilator • GBST4336I, GBFL4136I • 2135-900 Rev . B • 3/08 Figure 16.2 GBFL4136I Appliance Dimensions Location Inches Millimeters I 1-1/2 38 J 5 127 K 12 305 L 21-5/16 541 M 38 965 N 34-5/8 880 O 24 610 Location Inches Millimeters A 36 914 B 40-1/2 1029 C 24-1/8 613 D 33-1/2 851 E1 2 5 F 2-1/8 54 G 4-1/8 105 H 4-1/4 108 B FRONT VIEW A C D[...]

Heatilator • GBST4336I, GBFL4136I • 2135-900 Rev . B • 3/08 44 GBST4336I Beginning Manufacturing Date: April 2008 Ending Manufacturing Date: ______ Service Parts Diagram 13 5 4 6 7 8 9 10 11 12 Part number list on following page. Log Set Assembly C 2 3 D B 1 A B. Service Parts[...]

45 Heatilator • GBST4336I, GBFL4136I • 2135-900 Rev . B • 3/08 GBST4336I IMPORT ANT : THIS IS DA TED INFORMA TION. When requesting service or replacement parts for your appliance please provide model number and serial number . All parts listed in this manual may be ordered from an authorized dealer . Stocked at Depot ITEM DESCRIPTION SERIAL #[...]

Heatilator • GBST4336I, GBFL4136I • 2135-900 Rev . B • 3/08 46 B. Service Parts GBFL4136I Beginning Manufacturing Date: April 2008 Ending Manufacturing Date: ______ Service Parts Diagram Part number list on following page. Log Set Assembly C 2 3 D B 1 A 4 5 6 7 8 9 10 11 12 13 14[...]

47 Heatilator • GBST4336I, GBFL4136I • 2135-900 Rev . B • 3/08 B. Service Parts List GBFL4136I IMPORT ANT : THIS IS DA TED INFORMA TION. When requesting service or replacement parts for your appliance please provide model number and serial number . All parts listed in this manual may be ordered from an authorized dealer . Stocked at Depot ITE[...]

Heatilator • GBST4336I, GBFL4136I • 2135-900 Rev . B • 3/08 48 Service Parts GBST4336I , GBFL4136I Beginning Manufacturing Date: April 2008 Ending Manufacturing Date: ______ V alve Assembly Diagram/ Parts List IMPORT ANT : THIS IS DA TED INFORMA TION. When requesting service or replacement parts for your appliance please provide model number [...]

49 Heatilator • GBST4336I, GBFL4136I • 2135-900 Rev . B • 3/08 Heatilator , a brand of Hearth & Home T echnologies Inc. 20802 Kensington Boulevard, Lakeville, MN 55044 www .heatilator .com C. Contact Information Please contact your Heatilator dealer with any questions or concerns. For the location of your nearest Heatilator dealer , pleas[...]