Hearth and Home Technologies GDCL4136I manual

Heatilator • GDST4336I, GDFL4136I, GDCR4136I, GDCL4136I • 2129-900 Rev . F • 1 1/08 1 Models: GDST4336I GDFL4136I GDCR4136I GDCL4136I GDST4336 GDFL4136 • DO NOT store or use gasoline or other fl am- mable vapors and liquids in the vicinity of this or any other appliance. • What to do if you smell gas - DO NOT try to light any appliance. [...]

Heatilator • GDST4336I, GDFL4136I, GDCR4136I, GDCL4136I • 2129-900 Rev . F • 1 1/08 2 Listing Label Information/Location Model Name: ___________________________________________ Date purchased/installed: __________________ Serial Number: __________________________________________ Location on fi replace: _____________________ Dealership purcha[...]

Heatilator • GDST4336I, GDFL4136I, GDCR4136I, GDCL4136I • 2129-900 Rev . F • 1 1/08 3 Safety Alert Key: • DANGER! Indicates a hazardous situation which, if not avoided will result in death or serious injury . • W ARNING! Indicates a hazardous situation which, if not avoided could result in death or serious injury . • CAUTION! Indicates [...]

Heatilator • GDST4336I, GDFL4136I, GDCR4136I, GDCL4136I • 2129-900 Rev . F • 1 1/08 4  = Contains updated information. 12 Electrical Information A. Wiring Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52 B. Intelli fi re Ignition System Wiring . . . . . . . . . . . . . . . . . . . . 52 C. Standing Pilot Ignition Sys[...]

Heatilator • GDST4336I, GDFL4136I, GDCR4136I, GDCL4136I • 2129-900 Rev . F • 1 1/08 5 B. Limited Lifetime W arranty Hearth & Home T echnologies LIMITED W ARRANTY Hearth & Home T echnologies (“HHT”) and its respective brands extends the following warranty for HHT gas, wood, pellet and electric appliances purchased from an authorize[...]

Heatilator • GDST4336I, GDFL4136I, GDCR4136I, GDCL4136I • 2129-900 Rev . F • 1 1/08 6 B. Limited Lifetime W arranty (continued) • This limited warranty does not extend to or include surface fi nish on the appliance or terminations, door gasketing, glass gasketing, glass discoloration, fi rebrick, pellet logs, kaowool or other ceramic insu[...]

Heatilator • GDST4336I, GDFL4136I, GDCR4136I, GDCL4136I • 2129-900 Rev . F • 1 1/08 7 B. T empered Glass Speci fi cations Hearth & Home T echnologies appliances manufactured with tempered glass may be installed in hazardous loca- tions such as bathtub enclosures as de fi ned by the Con- sumer Product Safety Commission (CPSC). The temper[...]

Heatilator • GDST4336I, GDFL4136I, GDCR4136I, GDCL4136I • 2129-900 Rev . F • 1 1/08 8 H. Requirements for the Commonwealth of Massachusetts For all side wall horizontally vented gas fueled equipment installed in every dwelling, building or structure used in whole or in part for residential purposes, including those owned or operated by the Co[...]

Heatilator • GDST4336I, GDFL4136I, GDCR4136I, GDCL4136I • 2129-900 Rev . F • 1 1/08 9 2 2 Operat ing Instruc tions Figure 2.1 General Operating Parts B. Y our Fireplace W ARNING! DO NOT operate fi replace before read- ing and understanding operating instructions. Failure to operate fi replace according to operating instructions could cause [...]

Heatilator • GDST4336I, GDFL4136I, GDCR4136I, GDCL4136I • 2129-900 Rev . F • 1 1/08 10 D. Clear Space W ARNING! DO NOT place combustible objects in front of the fi replace or block louvers. High temperatures may start a fi re. See Figure 2.2. Avoid placing candles and other heat-sensitive objects on mantel or hearth. Heat may damage these o[...]

Heatilator • GDST4336I, GDFL4136I, GDCR4136I, GDCL4136I • 2129-900 Rev . F • 1 1/08 1 1 I. Lighting Instructions (IPI) The IPI system may be operated with two D-cell batteries. When using batteries, unplug the transformer . T o prolong battery life, remove them when using the transformer . 1. Turn off all electric power to the appliance. 2. T[...]

Heatilator • GDST4336I, GDFL4136I, GDCR4136I, GDCL4136I • 2129-900 Rev . F • 1 1/08 12 J. Lighting Instructions (Standing Pilot) 1. Turn of f all electric power to the appliance if ser- vice is to be performed. 2. Open control access panel. 3. Move switch to “OFF” position. 4. Push in gas control knob slightly and turn clock- wise to OFF?[...]

Heatilator • GDST4336I, GDFL4136I, GDCR4136I, GDCL4136I • 2129-900 Rev . F • 1 1/08 13 Initial Break-in Procedure • The fireplace should be run three to four hours continuously on high. • T urn the fi replace off and allow it to completely cool. • Remove fi xed glass assembly . See Section 14.G. • Clean fi xed glass assembly . See [...]

Heatilator • GDST4336I, GDFL4136I, GDCR4136I, GDCL4136I • 2129-900 Rev . F • 1 1/08 14 Glass Cleaning Frequency: Seasonally By: Homeowner T ools Needed : Protective gloves, glass cleaner , drop cloth and a stable work surface. CAUTION! Handle fi xed glass assembly with care. Glass is breakable. • Avoid striking, scratching or slamming glas[...]

Heatilator • GDST4336I, GDFL4136I, GDCR4136I, GDCL4136I • 2129-900 Rev . F • 1 1/08 15 B. Maintenance T asks-Quali fi ed Service T echnician The following tasks must be performed by a quali fi ed ser- vice technician. Gasket Seal and Glass Assembly Inspection Frequency: Annually By: Quali fi ed Service T echnician T ools needed: Protective[...]

Heatilator • GDST4336I, GDFL4136I, GDCR4136I, GDCL4136I • 2129-900 Rev . F • 1 1/08 16 A. T ypical Appliance System NOTICE: Illustrations and photos re fl ect typical installations and are for design purposes only . Illustrations/diagrams are not drawn to scale. Actual product may vary from pictures in manual Figure 4.1 T ypical System 4 4 G[...]

Heatilator • GDST4336I, GDFL4136I, GDCR4136I, GDCL4136I • 2129-900 Rev . F • 1 1/08 17 B. Design and Installation Considerations Heatilator direct vent gas appliances are designed to op- erate with all combustion air siphoned from outside of the building and all exhaust gases expelled to the outside. No additional outside air source is requir[...]

Heatilator • GDST4336I, GDFL4136I, GDCR4136I, GDCL4136I • 2129-900 Rev . F • 1 1/08 18 5 5 F raming and Clearances A. Selecting Appliance Location When selecting a location for the appliance it is important to consider the required clearances to walls (see Figure 5.1). W ARNING! Risk of Fire or Burns! Provide adequate clearance around air ope[...]

Heatilator • GDST4336I, GDFL4136I, GDCR4136I, GDCL4136I • 2129-900 Rev . F • 1 1/08 19 C A B D B. Constructing the Appliance Chase A chase is a vertical box-like structure built to enclose the gas appliance and/or its vent system. In cooler climates the vent should enclosed inside the chase. NOTICE: T reatment of ceiling fi restops and wall [...]

Heatilator • GDST4336I, GDFL4136I, GDCR4136I, GDCL4136I • 2129-900 Rev . F • 1 1/08 20 C A B D Figure 5.3 Clearances to Combustibles G F I I E H * Adjust framing dimensions for interior sheathing (such as sheetrock) GDFL4136I GDFL4136 AB C D E F G H I DVP Pipe SLP Pipe Rough Opening (Height) DVP Pipe* Rough Opening (Width) Clearance to Ceilin[...]

Heatilator • GDST4336I, GDFL4136I, GDCR4136I, GDCL4136I • 2129-900 Rev . F • 1 1/08 21 Note: All measurements in inches. Mantel Projection GDST4336I, GDST4336 Mantel Projection GDFL4136I, GDFL4136, GDCR4136I, GDCL4136I Note: All measurements in inches. D. Mantel and W all Projections W ARNING! Risk of Fire! Comply with all minimum clear- ance[...]

Heatilator • GDST4336I, GDFL4136I, GDCR4136I, GDCL4136I • 2129-900 Rev . F • 1 1/08 22 TOP VIEW 3-1/4 in. Min. 2-3/4 in. Min. 1/2 in. Min. Unlimited 1 in. Max. FIREPLACE OPENING Note: Clearance from opening to perpendicular wall. Figure 5.10 Non-Combustible Zone (GDFL4136I, GDFL4136, GDST4336I, and GDST4336) Figure 5.9 Combustible Mantel Leg [...]

Heatilator • GDST4336I, GDFL4136I, GDCR4136I, GDCL4136I • 2129-900 Rev . F • 1 1/08 23 A. V ent T ermination Minimum Clearances Roof Pitch H (Min.) Ft. Flat to 6/12...........................................................1.0* Over 6/12 to 7/12 .................................................1.25* Over 7/12 to 8/12 .........................[...]

Heatilator • GDST4336I, GDFL4136I, GDCR4136I, GDCL4136I • 2129-900 Rev . F • 1 1/08 24 K N O Q P V = VENT TERMINAL X = AIR SUPPL Y INLET = AREA WHERE TERMINAL IS NOT PERMITTED Figure 6.4 Minimum Clearances for T ermination A = 12 inches................. clearances above grade, ver anda, porch, deck or balcony B = 12 inches................. cl[...]

Heatilator • GDST4336I, GDFL4136I, GDCR4136I, GDCL4136I • 2129-900 Rev . F • 1 1/08 25 B. Continue Adding V ent Components T o Install the Heat Shield: 1. Determine if the heat shield is required. Do so by measuring the vertical distance between the top horizontal surface of the elbow to any combustible surface above. If the distance is more [...]

Heatilator • GDST4336I, GDFL4136I, GDCR4136I, GDCL4136I • 2129-900 Rev . F • 1 1/08 26 A. Approved Pipe This appliance is approved for use with Hearth & Home T echnologies a DVP venting system. Refer to Section 16B for vent component information. DO NOT mix pipe, fi ttings or joining methods from differ- ent manufacturers. The pipe is te[...]

Heatilator • GDST4336I, GDFL4136I, GDCR4136I, GDCL4136I • 2129-900 Rev . F • 1 1/08 27 T o replace the fi rst starter elbow with two 45° elbows, refer to Figure 7.3. All other 90° elbows can be replaced with two 45° elbows. General Rules: • SUBTRACT 3 ft. from the total H measurement for each 90° elbow installed horizontally . • SUBT[...]

Heatilator • GDST4336I, GDFL4136I, GDCR4136I, GDCL4136I • 2129-900 Rev . F • 1 1/08 28 H 1 V 1 Figure 7.4 Figure 7.5 One Elbow T wo Elbows INST ALLED HORIZONT ALL Y H 1 H 2 V 1 V 1 Minimum H 1 Maximum Elbow only 2 ft. 610 mm 6 in. 152 mm 2-1/2 ft. 762 mm 1 ft. 305 mm 3 ft. 914 mm 2 ft. 610 mm 6 ft 1.8 m 3 ft. 914 mm 1 1 ft. 3.3 m 4 ft 1.2 m 2[...]

Heatilator • GDST4336I, GDFL4136I, GDCR4136I, GDCL4136I • 2129-900 Rev . F • 1 1/08 29 Figure 7.6 1. T op V ent - Horizontal T ermination - (continued) Three Elbows V 1 Minimum H 1 Maximum V 2 Minimum H 2 Maximum V 1 + V 2 Minimum H 1 + H 2 Maximum Elbow only 2 ft. 610 mm 6 in. 152 mm 1 ft. 305 mm 6 in. 152 mm 3 ft. 914 mm 6 in. 152 mm 3 ft. [...]

Heatilator • GDST4336I, GDFL4136I, GDCR4136I, GDCL4136I • 2129-900 Rev . F • 1 1/08 30 V 1 = 60 ft. Max. (18.3 m) V 1 = 3 ft. Min. (914 mm) 2. T op V ent - V ertical T ermination No Elbow NOTE: If installing a vertical vent/ termination off the top of the appli- ance, the optional vertical termina- tion baf fl e should be used. V 1 Figure 7.[...]

Heatilator • GDST4336I, GDFL4136I, GDCR4136I, GDCL4136I • 2129-900 Rev . F • 1 1/08 31 Figure 7.10 4. Center the exhaust restrictor in the open end of the ex- haust outlet and secure through the slots on the exhaust restrictor with the 2-1/4 in. self tapping screws provided in the appliance manual bag. 5. Reinstall the refractory panel. 3. Ma[...]

Heatilator • GDST4336I, GDFL4136I, GDCR4136I, GDCL4136I • 2129-900 Rev . F • 1 1/08 32 V 1 H 1 Maximum V 2 V 1 + V 2 Minimum One Elbow 3 ft 914 mm * * * 2 ft 607 mm 10 ft 3.1 m * * * 4 ft 1.2 m 20 ft 6.1 m * * * V 1 + V 2 + H 1 = 50 ft (15.2 m) Maximum *No speci fi c restrictions on this value EXCEPT V 1 + V 2 + H 1 cannot exceed 50 ft (15.2[...]

Heatilator • GDST4336I, GDFL4136I, GDCR4136I, GDCL4136I • 2129-900 Rev . F • 1 1/08 33 3. Rear V ent - Horizontal T ermination Figure 7.13 Figure 7.14 No Elbow One 45° Elbow H 1 = 18 in. (406 mm) Maximum H 1 H 1 DO NOT use a 45º elbow in corner installations. Use two 90º elbow instead.[...]

Heatilator • GDST4336I, GDFL4136I, GDCR4136I, GDCL4136I • 2129-900 Rev . F • 1 1/08 34 3. Rear V ent - Horizontal T ermination - (continued) T wo Elbows Figure 7.15 Figure 7.16 Three Elbows H 2 V 1 H 1 INSTALLED HORIZONTALLY H 3 H 2 V 1 H 1 H 1 Maximum V 1 Minimum H 2 Maximum H 1 + H 2 Maximum 1 ft. 305 mm Back to Back 90º Elbows 1 ft. 305 m[...]

Heatilator • GDST4336I, GDFL4136I, GDCR4136I, GDCL4136I • 2129-900 Rev . F • 1 1/08 35 4. Rear V ent - V ertical T ermination One Elbow Figure 7.17 T wo Elbows Figure 7.18 V 1 H 1 INST ALL ED HORIZONT ALL Y H 2 V 2 H 1 V 1 Minimum H 1 Maximum 6 in. 152 mm 2 ft. 610 mm 1 ft. 305 mm 3 ft. 914 mm 2 ft. 610 mm 5 ft. 1.5 m 3 ft. 914 mm 7 ft. 2.1 m[...]

Heatilator • GDST4336I, GDFL4136I, GDCR4136I, GDCL4136I • 2129-900 Rev . F • 1 1/08 36 4. Rear V ent - V ertical T ermination - (continued) Three Elbows Figure 7.19 Three Elbows Figure 7.20 INST ALLED HORIZONT ALL Y H 3 H 2 V 1 H 1 V 2 V 1 H 2 H 1 H 1 H 2 H 3 V 1 Minimum H 1 + H 2 + H 3 Maximum *** 8 ft. 2.4 m 6 ft. 1.8 m *** 9 ft. 2.7 m 7 ft[...]

Heatilator • GDST4336I, GDFL4136I, GDCR4136I, GDCL4136I • 2129-900 Rev . F • 1 1/08 37 A. Pipe Clearances to Combustibles W ARNING! Risk of Fire! Maintain air space clearance to vent. DO NOT pack insulation or other combustibles: • Between ceiling fi restops • Between wall shield fi restops • Around vent system Failure to keep insulat[...]

Heatilator • GDST4336I, GDFL4136I, GDCR4136I, GDCL4136I • 2129-900 Rev . F • 1 1/08 38 C. V ertical Penetration Framing Figure 8.3 Figure 8.4 Installing the Attic Shield 3 F ASTENERS PER SIDE INSTALL ATTIC INSULATION SHIELDS BEFORE OR AFTER INSTALLATION OF VENT SYSTEM CEILING FIRESTOP INST ALLED BELOW CEILING CEILING FIRESTOP INST ALLED ABOVE[...]

Heatilator • GDST4336I, GDFL4136I, GDCR4136I, GDCL4136I • 2129-900 Rev . F • 1 1/08 39 D. Install Attic Insulation Shield W ARNING! Fire Risk. DO NOT allow loose materials or insulation to touch vent. Hearth & Home T echnologies Inc. requires the use of an attic shield. The National Fuel Gas Code ANSI Z223.1 and NFPA 54 requires an attic [...]

Heatilator • GDST4336I, GDFL4136I, GDCR4136I, GDCL4136I • 2129-900 Rev . F • 1 1/08 40 CAUTION! Risk of Cuts, Abrasions or Flying Debris. Wear protective gloves and safety glasses during instal- lation. Sheet metal edges are sharp. NOTICE: Once appliance is set up for top or rear venting, it CANNOT be changed at a later time. A. T op V ent 9 [...]

Heatilator • GDST4336I, GDFL4136I, GDCR4136I, GDCL4136I • 2129-900 Rev . F • 1 1/08 41 B. Rear V ent NOTICE: Once appliance is set up for top or rear venting, it CANNOT be changed at a later time. NOTICE: Once the vent cap has been removed it CANNOT be reattached. Figure 9.5 Cut the metal retaining band. Figure 9.6 Remove the seal cap. Figure[...]

Heatilator • GDST4336I, GDFL4136I, GDCR4136I, GDCL4136I • 2129-900 Rev . F • 1 1/08 42 C. Securing and Leveling the Appliance W ARNING! Risk of Fire! Prevent contact with: • Sagging or loose insulation • Insulation backing or plastic • Framing and other combustible materials Block openings into the chase to prevent entry of blown- in in[...]

Heatilator • GDST4336I, GDFL4136I, GDCR4136I, GDCL4136I • 2129-900 Rev . F • 1 1/08 43 1 0 10 Inst all ing V ent Pi pe (D VP and SLP P ipe ) A. Assemble V ent Sections (DVP Pipe Only) Attach V ent to the Firebox Assembly Note: The end of t he pipe sect ions with the lanc ed tabs w ill face toward the applianc e. Attach the fi rst pipe sectio[...]

Heatilator • GDST4336I, GDFL4136I, GDCR4136I, GDCL4136I • 2129-900 Rev . F • 1 1/08 44 B. Assemble V ent Sections (SLP Pipe Only) T o attach the fi rst vent component to the starting collars of the appliance: • Lock the vent components into place by sliding the pipe section onto the collar . • Align the seam of the pipe and seam of colla[...]

Heatilator • GDST4336I, GDFL4136I, GDCR4136I, GDCL4136I • 2129-900 Rev . F • 1 1/08 45 Figure 10.8 Securing V ertical Pipe Sections Figure 10.9 Securing Horizontal Pipe Sections E. Disassemble V ent Sections • Rotate either section (see Figure 10.10) so the seams on both pipe sections are aligned as shown in Figure 10.1 1. • Pull carefull[...]

Heatilator • GDST4336I, GDFL4136I, GDCR4136I, GDCL4136I • 2129-900 Rev . F • 1 1/08 46 F . Install Decorative Ceiling Components (SLP only) A decorative ceiling thimble can be installed on a fl at ceil- ing through which the vent passes. The decorative ceiling thimble is used to cover the fi restop. • Seal the gap between the vent pipe an[...]

Heatilator • GDST4336I, GDFL4136I, GDCR4136I, GDCL4136I • 2129-900 Rev . F • 1 1/08 47 G. Install Metal Roof Flashing Note : Skip this section if using the RF4-8. • See minimum vent heights for various pitched roofs (Figure 10.14) to determine the length of pipe to extend through the roof. • Slide the roof fl ashing over the pipe section[...]

Heatilator • GDST4336I, GDFL4136I, GDCR4136I, GDCL4136I • 2129-900 Rev . F • 1 1/08 48 I. Install RF4-8 The RF4-8 may be used in place of the roof fl ashing and storm collar (Sections 10.G. and 10.H) Pipe must be supported within 12 inches of the roo fl ine us- ing plumbers strapping or an SLP-FS when using the RF4- 8 Flashing. Refer to Sec[...]

Heatilator • GDST4336I, GDFL4136I, GDCR4136I, GDCL4136I • 2129-900 Rev . F • 1 1/08 49 SCREWS CAULK STORM COLLAR (1 of 3) Figure 10.23 TERMINA TION CAP J. Install V ertical T ermination Cap • Attach the vertical termination cap by sliding the inner collar of the cap into the inner fl ue of the pipe section while placing the outer collar of[...]

Heatilator • GDST4336I, GDFL4136I, GDCR4136I, GDCL4136I • 2129-900 Rev . F • 1 1/08 50 Figure 10.25 Venting through the wall INTERIOR HEA T SHIELD OR EXTENDED HEA T SHIELD W ALL SHIELD FIRESTOP HEA T SHIELD 1-1/2 IN. (38 MM) MIN. OVERLAP SHEA THING VENT DEPTH FROM BACK OF APPLIANCE T O OUTSIDE SURF ACE OF EXTERIOR WA LL (SEE CHART BELOW) SLIP[...]

Heatilator • GDST4336I, GDFL4136I, GDCR4136I, GDCL4136I • 2129-900 Rev . F • 1 1/08 51 A. Fuel Conversion • Make sure the appliance is compatible with available gas types. • Conversions must be made by a qualified service technician using Hearth & Home T echnologies speci fi ed and approved parts. B. Gas Pressure • Optimum applianc[...]

Heatilator • GDST4336I, GDFL4136I, GDCR4136I, GDCL4136I • 2129-900 Rev . F • 1 1/08 52 A. Wiring Requirements NOTICE: This appliance must be electrically wired and grounded in accordance with local codes or , in the absence of local codes, with National Electric Code ANSI/NFP A 70-latest edition or the Canadian Electric Code CSA C22.1. • Wi[...]

Heatilator • GDST4336I, GDFL4136I, GDCR4136I, GDCL4136I • 2129-900 Rev . F • 1 1/08 53 Figure 12.2 Intelli fi re Ignition Wiring Diagram with Wall Switch or Thermostat Figure 12.3 Intelli fi re Ignition Wiring Diagram with Remote Receiver NOTE: 1 . Ignition module, valve, pilot, and wall switch operate on 3 volts. 120 V AC is required at ju[...]

Heatilator • GDST4336I, GDFL4136I, GDCR4136I, GDCL4136I • 2129-900 Rev . F • 1 1/08 54 G. W all Switch Installation for Fan (Optional) If the box is being wired to a wall mounted switch for use with a fan (See Figure 12.6): • The power supply for the appliance must be brought into a switch box. • The power can then be supplied from the sw[...]

Heatilator • GDST4336I, GDFL4136I, GDCR4136I, GDCL4136I • 2129-900 Rev . F • 1 1/08 55 1 3 13 Fi nishing A. Splatter Guard The splatter guard is a piece of corrugated material used to protect the appliance during the installation process be- fore fi nishing work on the whole hearth is complete. Splatter guards must be removed before applianc[...]

Heatilator • GDST4336I, GDFL4136I, GDCR4136I, GDCL4136I • 2129-900 Rev . F • 1 1/08 56 Step 5. Fold bottom fl ap along score line as indicated in Figure 13.6 and tuck into valve access area of appliance. Splatter guard should fi t securely on front of unit. Figure 13.6 Folding Bottom Flap Once plumbing and wiring are complete on the fi rep[...]

Heatilator • GDST4336I, GDFL4136I, GDCR4136I, GDCL4136I • 2129-900 Rev . F • 1 1/08 57 B. Mantel and W all Projections W ARNING! Risk of Fire! Comply with all minimum clear- ances as speci fi ed. Framing closer than the minimums list- ed must be constructed entirely of noncombustible materi- als (i.e., steel studs, concrete board, etc.) Fail[...]

Heatilator • GDST4336I, GDFL4136I, GDCR4136I, GDCL4136I • 2129-900 Rev . F • 1 1/08 58 Figure 13.16 Combustible Mantel Leg or W all Projections (Acceptable on both sides of opening) TOP V IEW 3-1/4 in. Min. 2-3/4 in. Min. 1/2 in. Min. Unlimited 1 in. Max. FIREPLACE OPENING Note: Clearance from opening to perpendicular wall. C. Facing Material[...]

Heatilator • GDST4336I, GDFL4136I, GDCR4136I, GDCL4136I • 2129-900 Rev . F • 1 1/08 59 A. Remove Fixed Glass Assembly See Section 14H. B. Remove the Shipping Materials Remove shipping materials from inside or underneath the fi rebox. C. Clean the Appliance Clean/vacuum any sawdust that may have accumulated inside the fi rebox or underneath [...]

Heatilator • GDST4336I, GDFL4136I, GDCR4136I, GDCL4136I • 2129-900 Rev . F • 1 1/08 60 F . Install the Log Assembly Log Set Assembly: LOGS-2129 Models: GDST4336I, GDFL4136I, GDCL4136I, GDCR4136I, GBST4336I, GBFL4136I 2129-935 CAUTION! Logs are fragile! Carefully remove the logs and cardboard tray from the inside of the fi replace. See Figure[...]

Heatilator • GDST4336I, GDFL4136I, GDCR4136I, GDCL4136I • 2129-900 Rev . F • 1 1/08 61 STEP 2. Log #2 (SR V2129-705): Locate portion of Log #2 that is highlighted in Figure 5. Place that portion of Log #2 on the indentation on Log C. Log #2 will rest on the tip of Log B. Slide the bottom of Log #2 up to the edge of the burner as shown in Figu[...]

Heatilator • GDST4336I, GDFL4136I, GDCR4136I, GDCL4136I • 2129-900 Rev . F • 1 1/08 62 Figure 1 1. Placement of Log #2 Figure 12. Placement of Log #2 Figure 13. Placement of Log #3 Figure 14. Placement of Log #3 STEP 2. Log #2 (SR V2129-705): Locate portion of Log #2 that is highlighted in Figure 1 1. Place that portion of Log #2 on the inden[...]

Heatilator • GDST4336I, GDFL4136I, GDCR4136I, GDCL4136I • 2129-900 Rev . F • 1 1/08 63 I. Air Shutter Setting This appliance has an adjustable air shutter (which con- trols the primary air) factory set for the minimum vertical vent run (see Figure 12.15). If your installation has more than the minimum required vertical vent length, adjust- me[...]

Heatilator • GDST4336I, GDFL4136I, GDCR4136I, GDCL4136I • 2129-900 Rev . F • 1 1/08 64 1 5 15 T roubleshooting With proper installation, operation, and maintenance your gas appliance will provide years of trouble-free service. If you do experience a problem, this troubleshooting guide will assist a quali fi ed technician in the diagnosis of [...]

Heatilator • GDST4336I, GDFL4136I, GDCR4136I, GDCL4136I • 2129-900 Rev . F • 1 1/08 65 T roubleshooting (continued) Symptom Possible Cause Corrective Action 3. (Continued) c. V alve. T urn the valve knob to the ON position. Place the ON/OFF switch in the ON position. Check the millivolt meter a the thermopile terminals. The millivolt meter sh[...]

Heatilator • GDST4336I, GDFL4136I, GDCR4136I, GDCL4136I • 2129-900 Rev . F • 1 1/08 66 B. Intelli fi re Ignition System Symptom Possible Cause Corrective Action 1. Pilot won’t light. The ignitor/module makes noise, but no spark. a. Incorrect wiring. V erify “S” wire (white) for sensor and “I” wire (orange) for ignitor are connected[...]

Heatilator • GDST4336I, GDFL4136I, GDCR4136I, GDCL4136I • 2129-900 Rev . F • 1 1/08 67 Intelli fi re Ignition System - (continued) Symptom Possible Cause Corrective Action 4. Pilot lights but contin- ues to spark, and main burner will not ignite. (If the pilot continues to spark after the pilot fl ame has been lit, fl ame recti fi cation [...]

Heatilator • GDST4336I, GDFL4136I, GDCR4136I, GDCL4136I • 2129-900 Rev . F • 1 1/08 68 1 6 16 Reference Materials A. Appliance Dimension Diagram Dimensions are actual appliance dimensions. Use for reference only. For framing dimensions and clearances refer to Section 5. Figure 16.1 GDST4336I, GDST4336 Dimensions Location Inches Millimeters I [...]

Heatilator • GDST4336I, GDFL4136I, GDCR4136I, GDCL4136I • 2129-900 Rev . F • 1 1/08 69 Figure 16.2 GDFL4136I, GDFL4136 Dimensions B C FRONT VIEW RIGHT VIEW LEFT VIEW A P L Ø K D M O N E ELECTRICAL ACCESS GAS LINE ACCESS J Ø K F G H i Location Inches Millimeters I 1-1/2 38 J 27 686 K 8 203 L 12 305 M 9-1/2 241 N 38 965 O 34-5/8 880 P 24 610 [...]

Heatilator • GDST4336I, GDFL4136I, GDCR4136I, GDCL4136I • 2129-900 Rev . F • 1 1/08 70 Figure 16.3 GDCR4136I, GDCL4136I Dimensions B C FRONT VIEW RIGHT VIEW ELECTRICAL ACCESS GAS LINE ACCESS LEFT VIEW A J Ø K L Ø K D F G H M P N i O E Location Inches Millimeters I 1-1/2 38 J 27 686 K 8 203 L 12 305 M 9-1/2 241 N 24-1/2 622 O 38 965 P 34-5/8[...]

Heatilator • GDST4336I, GDFL4136I, GDCR4136I, GDCL4136I • 2129-900 Rev . F • 1 1/08 71 B. V ent Components Diagrams Figure 16.4 DVP vent components 10-1/2 in. (267 mm) 10-7/8 in. (276 mm) 45 ° 7-3/8 in. (187 mm) 11-3/8 in. (289 mm) 1-1/4 in. (32 mm) 9-1/4 in. (235 mm) 13-1/4 in. (337 mm) 1/2 in. TYP DVP90ST (90° Elbow) 10 in. (254 mm) 10 in[...]

Heatilator • GDST4336I, GDFL4136I, GDCR4136I, GDCL4136I • 2129-900 Rev . F • 1 1/08 72 DVP-HPC1 DVP-HPC2 DVP-TRAP1 DVP-TRAP2 DVP-TRAPK2 DVP-TRAPK1 DVP-TRAP Horizontal T ermination Cap 15-1/8 in. (384 mm) 12 in. (305 mm) 8 in. (203 mm) Max Effective Length Note: Heat shields MUST overlap by a minimum of 1-1/2 in. (38 mm). The heat shield is de[...]

Heatilator • GDST4336I, GDFL4136I, GDCR4136I, GDCL4136I • 2129-900 Rev . F • 1 1/08 73 13-1/4 in. (367 mm) 24-5/8 in. (625 mm) 27-1/2 in. (127 mm) RF6M Roof Flashing Multi-pak 31 in. (787 mm) 24-5/8 in. (625 mm) 13-1/4 in. (367 mm) RF12M Roof Flashing Multi-pak BEK Trap Ca p Brick Extension 13-3/4 in. (349 mm) 5 in. (127 mm) 13-3/4 in. (349 m[...]

Heatilator • GDST4336I, GDFL4136I, GDCR4136I, GDCL4136I • 2129-900 Rev . F • 1 1/08 74 DVP-TB1 BasementVent Cap 12 in. (305 mm) 1-1/2 in. (38 mm) 7-3/8 in. (187 mm) 14 in. (356 mm) 17-3/4 in. (451 mm) 10-1/2 in. (267 mm) 3-7/8 in. (98 mm) DVP-TV VerticalTermination Cap 7-1/4 in. 12 in. 305 mm (184 mm) 5-1/4 in. (133 mm) 12-1/2 in. (318 mm) DV[...]

Heatilator • GDST4336I, GDFL4136I, GDCR4136I, GDCL4136I • 2129-900 Rev . F • 1 1/08 75 B. V ent Components Diagrams (continued) Figure 16.8 DVP vent components 13 in. (330 mm) 15 in. (381 mm) 8-1/8 in. (206 mm) DVP-HRC-SS[...]

Heatilator • GDST4336I, GDFL4136I, GDCR4136I, GDCL4136I • 2129-900 Rev . F • 1 1/08 76 B. V ent Components Diagrams (continued) EFFECTIVE HEIGHT/ LENGTH 8-3/4 in. 222 mm 6-1/2 in. 165 mm 6-5/8 in. 168 mm 6 in. 152 mm 6-1/2 in. 165 mm 6-5/8 in. 168 mm 9-7/8 in. 251 mm 6-1/2 in. 165 mm 9-1/4 in. 235 mm Effective Height/ Length Effective Height/[...]

Heatilator • GDST4336I, GDFL4136I, GDCR4136I, GDCL4136I • 2129-900 Rev . F • 1 1/08 77 SLK-SNKD Snorkel T ermination Cap SLP-TVHW V ertical T ermination Cap SLP-FLEX-TRAP Horizontal T ermination Kit SLP-CCS-BK Cathedral Ceiling Support Box-Black SLP-DCF-BK Ceiling Firestop Black SLP-WT -BK W all Thimble-Black B. V ent Components Diagrams (con[...]

Heatilator • GDST4336I, GDFL4136I, GDCR4136I, GDCL4136I • 2129-900 Rev . F • 1 1/08 78 C. Service Parts Part number list on following page. Beginning Manufacturing Date: April 2008 Ending Manufacturing Date: ______ Service Parts Diagram 4 5 6 7 8 9 10 11 12 GDST4336I, GDST4336 Log Set Assembly C 2 3 D B 1 A[...]

Heatilator • GDST4336I, GDFL4136I, GDCR4136I, GDCL4136I • 2129-900 Rev . F • 1 1/08 79 Service Parts List GDST4336I, GDST4336 IMPORT ANT : THIS IS DA TED INFORMA TION. When requesting service or replacement parts for your appliance please provide model number and serial number . All parts listed in this manual may be ordered from an authorize[...]

Heatilator • GDST4336I, GDFL4136I, GDCR4136I, GDCL4136I • 2129-900 Rev . F • 1 1/08 80 Service Parts Part number list on following page. Service Parts Diagram Beginning Manufacturing Date: April 2008 Ending Manufacturing Date: ______ Log Set Assembly C 2 3 D B 1 A 4 5 6 7 8 9 10 11 12 13 14 GDFL4136I, GDFL4136[...]

Heatilator • GDST4336I, GDFL4136I, GDCR4136I, GDCL4136I • 2129-900 Rev . F • 1 1/08 81 Service Parts List GDFL4136I, GDFL4136 IMPORT ANT : THIS IS DA TED INFORMA TION. When requesting service or replacement parts for your appliance please provide model number and serial number . All parts listed in this manual may be ordered from an authorize[...]

Heatilator • GDST4336I, GDFL4136I, GDCR4136I, GDCL4136I • 2129-900 Rev . F • 1 1/08 82 Service Parts Part number list on following page. Service Parts Diagram Beginning Manufacturing Date: April 2008 Ending Manufacturing Date: ______ Log Set Assembly GDCL4136I 4 5 6 7 8 9 10 11 12 C 2 3 D B 1 A[...]

Heatilator • GDST4336I, GDFL4136I, GDCR4136I, GDCL4136I • 2129-900 Rev . F • 1 1/08 83 Service Parts List GDCL4136I IMPORT ANT : THIS IS DA TED INFORMA TION. When requesting service or replacement parts for your appliance please provide model number and serial number . All parts listed in this manual may be ordered from an authorized dealer .[...]

Heatilator • GDST4336I, GDFL4136I, GDCR4136I, GDCL4136I • 2129-900 Rev . F • 1 1/08 84 Service Parts Part number list on following page. Service Parts Diagram Beginning Manufacturing Date: April 2008 Ending Manufacturing Date: ______ Log Set Assembly C 2 3 D B 1 A GDCR4136I 4 5 6 7 8 9 10 11 12 13 14[...]

Heatilator • GDST4336I, GDFL4136I, GDCR4136I, GDCL4136I • 2129-900 Rev . F • 1 1/08 85 Service Parts List GDCR4136I IMPORT ANT : THIS IS DA TED INFORMA TION. When requesting service or replacement parts for your appliance please provide model number and serial number . All parts listed in this manual may be ordered from an authorized dealer .[...]

Heatilator • GDST4336I, GDFL4136I, GDCR4136I, GDCL4136I • 2129-900 Rev . F • 1 1/08 86 Intermittent Pilot Ignition V alve Assembly V alve Assembly Diagram/ Parts List GDST4336I, GDFL4136I, GDCR4136I, GDCL4136I Service Parts Beginning Manufacturing Date: April 2008 Ending Manufacturing Date: ______ IMPORT ANT : THIS IS DA TED INFORMA TION. Whe[...]

Heatilator • GDST4336I, GDFL4136I, GDCR4136I, GDCL4136I • 2129-900 Rev . F • 1 1/08 87 Standing Pilot Ignition V alve Assembly V alve Assembly Diagram/ Parts List GDST4336, GDFL4136 Service Parts Beginning Manufacturing Date: April 2008 Ending Manufacturing Date: ______ 1 2 3 4 5 7 8 6 IMPORT ANT : THIS IS DA TED INFORMA TION. When requesting[...]

Heatilator • GDST4336I, GDFL4136I, GDCR4136I, GDCL4136I • 2129-900 Rev . F • 1 1/08 88 Heatilator , a brand of Hearth & Home T echnologies Inc. 7571 215 th Street West, Lakeville, MN 55044 www .heatilator .com D. Contact Information Please contact your Heatilator dealer with any questions or concerns. For the location of your nearest Heat[...]