Heat & Glo MTL-INSERT manual

1 Heat & Glo • MTL-Insert • 2145-900 Rev . G • 6/09 Model: MTL-Insert • Do not store or use gasoline or other fl am- mable vapors and liquids in the vicinity of this or any other appliance. • What to do if you smell gas - Do not try to light any appliance - Do not touch any electrical switch. Do not use any phone in your building. - [...]

Heat & Glo • MTL-Insert • 2145-900 Rev . G • 6/09 2 Congratulations Listing Label Information/Location Model Name: ___________________________________________ Date purchased/installed: __________________ Serial Number: __________________________________________ Location on appliance: ____________________ Dealership purchased from: _______[...]

3 Heat & Glo • MTL-Insert • 2145-900 Rev . G • 6/09 T able of Contents 1 Listing and Code Approvals A. Appliance Certi fi cation . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 B. BTU Speci fi cations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 C. High Altitude Installations . . . . . . . . . . . . . . . . [...]

Heat & Glo • MTL-Insert • 2145-900 Rev . G • 6/09 4 Note : T o assure top performance, safety and ef fi ciency , inserts must be installed with an approved fl ue liner as per CAN/CGA B-149 or National Fuel Gas Code ANSI Z223 and these instructions. Not e: This installation must c onform wi th local c odes. In the absenc e of local c ode[...]

5 Heat & Glo • MTL-Insert • 2145-900 Rev . G • 6/09 Heat & Glo gas inserts are designed for recessed installa- tions into solid fuel masonry or factory built non-combustible fi replaces that have been installed in accordance with the National, Provincial, State and local building codes. Prior to installing the gas insert: • Have th[...]

Heat & Glo • MTL-Insert • 2145-900 Rev . G • 6/09 6 T OP VIEW A C B 3 3 F ireplace Size Requirements Figure 3.1 Fireplace Opening NOTE: For actual appliance dimensions refer to Section 15. Minimum Appliance Size Location MTL-INSERT Inches Millimeters A Front Width 29-1/4 743 B Rear Width 20-1/4 515 C Depth 13-5/8 346 * Height 20-1/4 515 *[...]

7 Heat & Glo • MTL-Insert • 2145-900 Rev . G • 6/09 B. Clearances Figure 3.2 Clearances to Mantels or other Combustibles above Appliance Fire Risk. • Locate and install appliance to all clearance speci fi cations in manual. Fire Risk. Odor Risk. • Clearance to combustible material under the insert is 1/4 inch (0.6 cm). • Use leveli[...]

Heat & Glo • MTL-Insert • 2145-900 Rev . G • 6/09 8 Fire Risk. Asphyxiation Risk. • T erminations MUST meet minimum clearances. • Exhaust gases are hot. • Nearby vents may draw fumes into house. A. V ent T ermination Minimum Clearances Figure 4.1 speci fi es minimum vent heights for various pitched roofs. Roof Pitch H (Min.) Ft. Fl[...]

9 Heat & Glo • MTL-Insert • 2145-900 Rev . G • 6/09 CAUTION ALL vent speci fi cations MUST be followed. • This product is tested and listed to these speci fi cations. • Appliance performance will suffer if speci fi cations are not followed. EXHAUST VENT PIPE TERMINA TION CAP ADAPTOR INSULA TION SEAL INLET VENT AIR PIPE MIN. = 14FT [...]

Heat & Glo • MTL-Insert • 2145-900 Rev . G • 6/09 10 6 6 Installation Preparation Fire Risk. A hearth or hearth extension (if present) must comply with either of the following: • The solid fuel burning fi replace manufacturer’s speci fi cation. • Local building codes required by authority having jurisdiction. • NFPA 211 Prepare [...]

11 Heat & Glo • MTL-Insert • 2145-900 Rev . G • 6/09 A. V enting Components 7 7 Installing V ent P ipe and Appliance The vertical vent termination system installed on this model includes: • One length of 3-inch fl exible vent pipe for combustion air (included with vent kit). Pipe will be either a 4-foot or 30-foot section depending on [...]

Heat & Glo • MTL-Insert • 2145-900 Rev . G • 6/09 12 Figure 7.2 CUT AND BEND FLASHING AS NEEDED TO FIT CHIMNEY SEALANT ADHESIVE • T rim chimney top plate to minimize excess overhang or bend over fl ue tile (see Figure 7.2). • Place 3/8 inch bead of 300º F silicone on fl ue tile top. C. Placing, Securing and Leveling the Appliance ?[...]

13 Heat & Glo • MTL-Insert • 2145-900 Rev . G • 6/09 D. Installing T ermination Cap For installation of termination cap see minimum vent heights for various pitched roofs (see Figure 7.3) . Roof Pitch H (Min.) Ft. Flat to 6/12.................... 1.0* Over 6/12 to 7/12 ........1.25* Over 7/12 to 8/12 ..........1.5* Over 8/12 to 9/12 .....[...]

Heat & Glo • MTL-Insert • 2145-900 Rev . G • 6/09 14 • Ensure that gas line does not come in contact with outer wrap of appliance. Follow local codes. • Incoming gas line should be piped into the valve compartment and connected to the 1/2 inch connection on the manual shutoff valve. • Check all fi ttings and connections of applianc[...]

15 Heat & Glo • MTL-Insert • 2145-900 Rev . G • 6/09 Fire hazard. Do NOT change the valve settings. • This valve has been preset at the factory . • Changing valve settings may result in fi re hazard or bodily injury . HIGH AL TITUDE INST ALLA TIONS U.L. Listed gas appliances are tested and approved without requiring changes for eleva[...]

Heat & Glo • MTL-Insert • 2145-900 Rev . G • 6/09 16 A. Wiring the Appliance 9 9 Elect rical Infor mation Note : This appliance must be electrically wired and grounded in accordance with local codes or , in the absence of local codes, with National Electric Code ANSI/NFP A 70-latest edition or the Canadian Electric Code, CSA C221.1. ON/OF[...]

17 Heat & Glo • MTL-Insert • 2145-900 Rev . G • 6/09 B. Optional Junction Box Installation Figure 9.2 Optional Junction box installation JUNCTION BOX SIDEW ALL JUNCTION BOX ACCESS SCREW PROVIDED Optional Accessories Connecting the electrical junction box is required if using a blower or remote. • Plug the cord into a convenient outlet. [...]

Heat & Glo • MTL-Insert • 2145-900 Rev . G • 6/09 18 Figure 9.3 Fan/Rheostat Wire Diagram (Optional) JUNCTION BOX V ARIABLE SPEED CONTROL TEMPERA TURE SENSOR SWITCH WHT GRN BLK BLK 1 10-120 V AC BLOWER BLOWER RECEPT ACLE BLK BLK BLK BLK WHT GROUND WHT BLK BLK BLK FA N TEMPERA TURE SENSOR SWITCH SPEED CONTROL (RHEOST A T) JUNCTION BOX GROU[...]

19 Heat & Glo • MTL-Insert • 2145-900 Rev . G • 6/09 A. Mantel Projections Figure 10.1 shows the minimum vertical and corresponding maximum horizontal dimensions of appliance mantels or other combustible projections above the top front edge of the appliance, not the surround. 1 0 10 Fin ishing Figure 10 .1 Clearances to Mantels or other C[...]

Heat & Glo • MTL-Insert • 2145-900 Rev . G • 6/09 20 Figure 1 1.1 Placement of Embers 1 1 11 Appliance Setup A. Remove Shipping Materials Remove shipping materials from inside or underneath the fi rebox. B. Clean the Appliance Clean/vacuum any sawdust that may have accumulated inside the fi rebox or underneath in the control cavity . C.[...]

21 Heat & Glo • MTL-Insert • 2145-900 Rev . G • 6/09 Log Set Assembly: LOGS-SXT E. Positioning the Logs CAUTION: Logs are fragile! Carefully remove the logs from the packaging. If the gas logs have been factory installed they should not need to be positioned. If the logs have been packaged separately , refer to the following instructions.[...]

Heat & Glo • MTL-Insert • 2145-900 Rev . G • 6/09 22 LOG #3 (SRV327-703): Position log #3 by locating its slot over the tab on the right front of the burner . The slot on the right side of log #3 fi ts over the bar grate. LOG #2 (SRV349-702): Position log #2 by locating its slot over the tab on the front left of the burner . The slot of [...]

23 Heat & Glo • MTL-Insert • 2145-900 Rev . G • 6/09 LOG #6 (SRV349-706): Position the "Y" end of log #6 into the cutout on log #4 and its opposite end into the groove on log #2. LOG #5 (SRV327-705): Rest log #5 in the cutouts on both log #1 and log #3 as shown. The front edge of log #1 should be at the top of the hole when look[...]

Heat & Glo • MTL-Insert • 2145-900 Rev . G • 6/09 24 Figure 1 1.5 Glass Assembly F . Glass Assembly Removing Glass Assembly There are two glass latches on bottom of the glass as- sembly . • T o release glass assembly , pull latch forward and allow to retract away from glass assembly . • Remove glass assembly after the bottom two latch[...]

25 Heat & Glo • MTL-Insert • 2145-900 Rev . G • 6/09 Fire Risk. Explosion Risk. Gas may build up while lighting pilot. • Remove glass assembly before lighting pilot. • Replace glass assembly after lighting pilot. A. Before Lighting Appliance This appliance has a Standing Pilot Ignition. Before operating this appliance have a qualified[...]

Heat & Glo • MTL-Insert • 2145-900 Rev . G • 6/09 26 B. Lighting Appliance Standing Pilot Ignition 1. T urn off all electric power to the appliance if service is to be performed. 2. Open control access panel. 3. Move switch to “OFF” position. 4. Push in gas control knob slightly and turn clock- wise to OFF”. Do not force. 5. Close c[...]

27 Heat & Glo • MTL-Insert • 2145-900 Rev . G • 6/09 C. Check Pilot Flame Appearance Pilot fl ame must contact the thermocouple and thermopile for reliable appliance operation. • Pilot fl ame should be as shown in Figure 12.1. D. After Appliance is Lit Initial Break-in Procedure When you light the appliance, you may notice that it pro[...]

Heat & Glo • MTL-Insert • 2145-900 Rev . G • 6/09 28 E. Frequently Asked Questions Fire Risk. High T emperatures. Keep combustible household items away from appliance. Do NOT obstruct combustion and ventilation air . • Do NOT place combustible items on top of or in front of appliance. • Keep furniture, draperies away from appliance. S[...]

29 Heat & Glo • MTL-Insert • 2145-900 Rev . G • 6/09 A. Standing Pilot Ignition System 1 3 13 T roubleshooting With proper installation, operation, and maintenance your gas appliance will provide years of trouble-free service. If you do experience a problem, this troubleshooting guide will assist a quali fi ed service person in the diagn[...]

Heat & Glo • MTL-Insert • 2145-900 Rev . G • 6/09 30 T roubleshooting (continued) Symptom Possible Cause Corrective Action 3. Continued c. Defective valve. T urn the valve knob to the ON position. Place the ON/OFF switch in the ON position. Check the millivolt meter a the thermopile terminals. The millivolt meter should read greater than [...]

31 Heat & Glo • MTL-Insert • 2145-900 Rev . G • 6/09 1 4 14 Maintaining and Ser vicing Appliance Although the frequency of appliance servicing and maintenance will depend on use and the type of installation, a quali fi ed service technician should perform an appliance checkup at the beginning of each heating season. Annual inspection by [...]

Heat & Glo • MTL-Insert • 2145-900 Rev . G • 6/09 32 Inspect Maintenance T asks Doors, Surrounds and Fronts 1. Assess condition of screen and replace as necessary . Recommend addition of screen if one is not present. 2. Inspect for scratches, dents or other damage and repair as necessary . 3. V erify no obstructions to air fl ow through [...]

33 Heat & Glo • MTL-Insert • 2145-900 Rev . G • 6/09 Figure 15.1 Appliance Dimensions 1 5 15 Reference Materials A. Appliance Dimension Diagram Dimensions are actual appliance dimensions. Use for reference only. Fo r framing dimensions and clearances refer to Section 3. A C B ELECTRICAL ACCESS GAS INLET D E F G H I L N K J M O P Q R S U T[...]

Heat & Glo • MTL-Insert • 2145-900 Rev . G • 6/09 34 B. V ent Kits Components Direct V ent Flex Liner Kits (see Figure 15.2) LINK-DV -30B or (LINK-DV -30) : Masonry 3 inch fl ex liner kit. Expands to 30 feet. Includes: two liners, termination cap, fl ashing, and link adapter . LINK-DV4-30B or (LINK-DV4-30) : Masonry 3 inch fl ex liner [...]

35 Heat & Glo • MTL-Insert • 2145-900 Rev . G • 6/09 Service Parts Diagram MTL-INSERT C. Service Parts Beginning Manufacturing Date: Oct. 2007 Ending Manufacturing Date: ______ Part number list on following page. Log Set Assembly 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17[...]

Heat & Glo • MTL-Insert • 2145-900 Rev . G • 6/09 36 Service Parts Diagram MTL-INSERT Service Parts IMPORT ANT : THIS IS DA TED INFORMA TION. When requesting service or replacement parts for your appliance please provide model number and serial number . All parts listed in this manual may be ordered from an authorized dealer . Stocked at [...]

37 Heat & Glo • MTL-Insert • 2145-900 Rev . G • 6/09 MTL-INSERT Service Parts V alve Assembly Parts List Beginning Manufacturing Date: Oct. 2007 Ending Manufacturing Date: ______ Standing Pilot V alve Assembly 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 IMPORT ANT : THIS IS DA TED INFORMA TION. When requesting service or replacement parts for you[...]

Heat & Glo • MTL-Insert • 2145-900 Rev . G • 6/09 38 D. Limited Lifetime W arranty Î[...]

39 Heat & Glo • MTL-Insert • 2145-900 Rev . G • 6/09 D. Limited Lifetime W arranty (continued) Î[...]

Heat & Glo • MTL-Insert • 2145-900 Rev . G • 6/09 40 E. Contact Information - NOTES - ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ ___________[...]