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Buen manual de instrucciones
Las leyes obligan al vendedor a entregarle al comprador, junto con el producto, el manual de instrucciones Heat Controller HTD. La falta del manual o facilitar información incorrecta al consumidor constituyen una base de reclamación por no estar de acuerdo el producto con el contrato. Según la ley, está permitido adjuntar un manual de otra forma que no sea en papel, lo cual últimamente es bastante común y los fabricantes nos facilitan un manual gráfico, su versión electrónica Heat Controller HTD o vídeos de instrucciones para usuarios. La condición es que tenga una forma legible y entendible.
¿Qué es un manual de instrucciones?
El nombre proviene de la palabra latina “instructio”, es decir, ordenar. Por lo tanto, en un manual Heat Controller HTD se puede encontrar la descripción de las etapas de actuación. El propósito de un manual es enseñar, facilitar el encendido o el uso de un dispositivo o la realización de acciones concretas. Un manual de instrucciones también es una fuente de información acerca de un objeto o un servicio, es una pista.
Desafortunadamente pocos usuarios destinan su tiempo a leer manuales Heat Controller HTD, sin embargo, un buen manual nos permite, no solo conocer una cantidad de funcionalidades adicionales del dispositivo comprado, sino también evitar la mayoría de fallos.
Entonces, ¿qué debe contener el manual de instrucciones perfecto?
Sobre todo, un manual de instrucciones Heat Controller HTD debe contener:
- información acerca de las especificaciones técnicas del dispositivo Heat Controller HTD
- nombre de fabricante y año de fabricación del dispositivo Heat Controller HTD
- condiciones de uso, configuración y mantenimiento del dispositivo Heat Controller HTD
- marcas de seguridad y certificados que confirmen su concordancia con determinadas normativas
¿Por qué no leemos los manuales de instrucciones?
Normalmente es por la falta de tiempo y seguridad acerca de las funcionalidades determinadas de los dispositivos comprados. Desafortunadamente la conexión y el encendido de Heat Controller HTD no es suficiente. El manual de instrucciones siempre contiene una serie de indicaciones acerca de determinadas funcionalidades, normas de seguridad, consejos de mantenimiento (incluso qué productos usar), fallos eventuales de Heat Controller HTD y maneras de solucionar los problemas que puedan ocurrir durante su uso. Al final, en un manual se pueden encontrar los detalles de servicio técnico Heat Controller en caso de que las soluciones propuestas no hayan funcionado. Actualmente gozan de éxito manuales de instrucciones en forma de animaciones interesantes o vídeo manuales que llegan al usuario mucho mejor que en forma de un folleto. Este tipo de manual ayuda a que el usuario vea el vídeo entero sin saltarse las especificaciones y las descripciones técnicas complicadas de Heat Controller HTD, como se suele hacer teniendo una versión en papel.
¿Por qué vale la pena leer los manuales de instrucciones?
Sobre todo es en ellos donde encontraremos las respuestas acerca de la construcción, las posibilidades del dispositivo Heat Controller HTD, el uso de determinados accesorios y una serie de informaciones que permiten aprovechar completamente sus funciones y comodidades.
Tras una compra exitosa de un equipo o un dispositivo, vale la pena dedicar un momento para familiarizarse con cada parte del manual Heat Controller HTD. Actualmente se preparan y traducen con dedicación, para que no solo sean comprensibles para los usuarios, sino que también cumplan su función básica de información y ayuda.
Índice de manuales de instrucciones
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Página 1
Heat Controller , Inc. • 1900 Wellworth A ve. • Jackson, MI 49203 • (517)787-2100 • www .heatcontroller .com INST ALLA TION, OPERA TION & MAINTEN ANCE MANU AL HTV/HTD/HTH Series T wo-Stage Geothermal Heat Pumps 2 to 6 T ons[...]
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Página 2
2 Installation, Operation & Maintenance HTV/HTD/HTH SERIES Heat Controller , Inc. Model Breakdown Model Nomenclature – T wo Stage Geothermal Heat Pump HT = Heat Controller T wo Stage C 0 2 4 C 1 0 1 A L K 4 5 6 7 8 91 0 1 1 1 2 1 3 1 4 024 Unit Size 036 Return Air Flow Configura tion Vol t age C = CXM Controls B = Efficiency Upgrade C = Micro[...]
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Página 3
3 Installation, Operation & Maintenance HTV/HTD/HTH SERIES Heat Controller , Inc. W ARNING! W ARNING! CAUTION! W ARNING! T o avoid the release of refrigerant into the atmosphere, the refrigerant circuit of this unit must be serviced only by technicians who meet local, state, and federal pro fi ciency requirements. CAUTI[...]
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Página 4
4 Installation, Operation & Maintenance HTV/HTD/HTH SERIES Heat Controller , Inc. General Information Inspection Upon receipt of the equipment, carefully check the shipment against the bill of lading. Make sure all units have been received. Inspect the packaging of each unit, and inspect each unit for damage. Insure that the carrier makes prope[...]
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Página 5
5 Installation, Operation & Maintenance HTV/HTD/HTH SERIES Heat Controller , Inc. General Information Mounting Horizontal Units Horizontal units have hanger kits pre-installed fr om the factory as shown in Figure 1. Figur e 3 shows a typical horizontal unit installation. Horizontal heat pumps are typically suspended above a ceiling or within a [...]
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Página 6
6 Installation, Operation & Maintenance HTV/HTD/HTH SERIES Heat Controller , Inc. Horizontal Installation ERWKHUV ERWKHUV 7KHUPRVWDW :LULQJ : DWHU,Q : DWHU2XW 2SWLRQDO%DODQFLQJ9 DOYH %DOO9 DOYHZLWKRSWLRQDO LQWHJUDO37SOXJ 6WDLQOHVVVWHHOEUDLGKRVH ZLWKLQWHJUDO- VZLY[...]
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Página 7
7 Installation, Operation & Maintenance HTV/HTD/HTH SERIES Heat Controller , Inc. Water Connection End Return Air Remove Screws Water Connection End Return Air Rotate Move to Side Side Discharge Return Air Water Connection End Discharge Air Drain Back Discharge Replace Screws Wat e r Connection End Supply Duct Return Air Wat e r Connection End [...]
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Página 8
8 Installation, Operation & Maintenance HTV/HTD/HTH SERIES Heat Controller , Inc. ರ ರ ರ * Some units include a painted drain connection. Using a threaded pipe or similar device to clear any excess paint accumulated inside this fitting may ease final drain line installation. ರ3HU )RRW Figure 6: Horizon[...]
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Página 9
9 Installation, Operation & Maintenance HTV/HTD/HTH SERIES Heat Controller , Inc. V ertical Installation Figure 7: V ertical Unit Mounting Figure 8: T ypical V ertical Unit Installation Using Ducted Return Air $LU3DGRUH[WUXGHG SROVWUHQHLQVXODWLRQERDUG Flexib le canvas duct connector to reduce noise and vibration Use turning van[...]
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Página 10
10 Installation, Operation & Maintenance HTV/HTD/HTH SERIES Heat Controller , Inc. V ertical Installation Return Air Inlet Figure 9: V ertical Sound Attenuation ರ ರ ರ * Some units include a painted drain connection. Using a threaded pipe or similar device to clear any excess paint accumulated inside this fitting may e[...]
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Página 11
11 Installation, Operation & Maintenance HTV/HTD/HTH SERIES Heat Controller , Inc. W ater Connection Installation External Flow Controller Mounting The Flow Controller can be mounted beside the unit as shown in Figure 12. Review the Flow Contr oller installation manual for more details. Gasket Swivel Nut Stainless steel snap ring Brass Adaptor [...]
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Página 12
12 Installation, Operation & Maintenance HTV/HTD/HTH SERIES Heat Controller , Inc. Ground-Loop Heat Pump Applications most areas to pr event freezing. All air and debris must be removed from the earth loop piping befor e operation. Flush the loop with a high volume of water at a minimum velocity of 2 fps (0.6 m/s) in all piping. The steps below[...]
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Página 13
13 Installation, Operation & Maintenance HTV/HTD/HTH SERIES Heat Controller , Inc. T able 2: Antifreeze Percentages by V olume Ground-Loop Heat Pump Applications GROUND-W A TER HEA T PUMP APPLICA TIONS Open Loop - Ground W ater Systems T ypical open loop piping is shown in Figure 13. Shut of f valves should be included for ease of servicing. Bo[...]
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Página 14
14 Installation, Operation & Maintenance HTV/HTD/HTH SERIES Heat Controller , Inc. $LU3DGRU ([WUXGHG SROVWUHQH LQVXODWLRQERDUG 8QLW3 RZHU 'LVFRQQHFW 7KHUPRVWDW :LULQJ 3UHVVXUH 7D Q N 6KXW2II 9D O Y H %RLOHU 'UDLQV )ORZ 5HJXODWRU :DWHU,Q : DWHU2XW :D W H U &RQWURO 9D O Y H 2SWLRQDO )LOWHU 373OXJV Figure[...]
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Página 15
15 Installation, Operation & Maintenance HTV/HTD/HTH SERIES Heat Controller , Inc. W ater Quality Standards T able 3: W ater Quality Standards W ater Quality Parameter HX Material Closed Recir culating Open Loop and Recir culating Well Scaling Potential - Primary Measurement pH/Calcium Har dness All - pH < 7.5 and Ca Har dness <100ppm Met[...]
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Página 16
16 Installation, Operation & Maintenance HTV/HTD/HTH SERIES Heat Controller , Inc. Electric water heaters are r ecommended. If a gas, propane, or oil water heater is used, a second preheat tank must be installed (Figure 15). If the electric water heater has only a single center element, the dual tank system is recommended to insur e a usable en[...]
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Página 17
17 Installation, Operation & Maintenance HTV/HTD/HTH SERIES Heat Controller , Inc. Hot W ater Generator The micropr ocessor control monitors the refrigerant and water temperatures to determine when to operate the HWG. The HWG will operate any time the refrigerant temperatur e is suf Ä ciently above the water temperature. Once the HWG has satis[...]
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Página 18
18 Installation, Operation & Maintenance HTV/HTD/HTH SERIES Heat Controller , Inc. W ar ning! The HWG pump Is fully wired from the factory . Use extreme caution when working ar ound the microprocessor control as it contains line voltage connections that pr esents a shock hazard that can cause sever e injury or death! The heat pump, water piping[...]
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Página 19
19 Installation, Operation & Maintenance HTV/HTD/HTH SERIES Heat Controller , Inc. Electrical - Line V oltage W ARNING! CAUTION! W ARNING! T o avoid possible injury or death due to electrical shock, open the power supply disconnect switch and secure it in an open position during installation. CAUTION! Use only copper conductors [...]
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Página 20
20 Installation, Operation & Maintenance HTV/HTD/HTH SERIES Heat Controller , Inc. Electrical - Line V oltage Electrical - Line V oltage All fi eld installed wiring, including electrical ground, must comply with the National Electrical Code as well as all applicable local codes. Refer to the unit electrical data for fuse sizes. Consult wiring [...]
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Página 21
21 Installation, Operation & Maintenance HTV/HTD/HTH SERIES Heat Controller , Inc. Electrical - Low V oltage Wiring Low voltage Ä eld wiring for units with ECM fan Low voltage Ä eld wiring for units with PSC F AN (ECM board will not be present) Figure 19: FP1 Limit Setting CXM PCB JW3-FP1 jumper should be clipped for low temperature operation[...]
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Página 22
22 Installation, Operation & Maintenance HTV/HTD/HTH SERIES Heat Controller , Inc. Electrical - Low V oltage Wiring Figure 20: Accessory Wiring Accessory Connections A terminal paralleling the compressor contactor coil has been provided on the CXM control. T erminal “A” is designed to control accessory devices, such as water valves. Note: T[...]
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Página 23
23 Installation, Operation & Maintenance HTV/HTD/HTH SERIES Heat Controller , Inc. Electrical - Thermostat Wiring Figure 24: Units With Optional ECM Fan. Figure 25: T ypical Thermostat 2 Heat/1 Cool (PSC Fan) Thermostat Installation The thermostat should be located on an interior wall in a lar ger room, away fr om supply duct drafts. DO NOT loc[...]
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Página 24
24 Installation, Operation & Maintenance HTV/HTD/HTH SERIES Heat Controller , Inc. ECM Blower Control The ECM fan is controlled by an interface board that converts thermostat inputs and fi eld selectable CFM settings to signals used by the ECM motor controller . Units manufactured before July 2005 have version I (P/N 69243707). Units manufactu[...]
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Página 25
25 Installation, Operation & Maintenance HTV/HTD/HTH SERIES Heat Controller , Inc. ECM Blower Control T able 5: ECM Board T ap Settings Y GGGGR W O Y2 Y1 G R C Y2 Y1 G O W C R DH AL1 A A AL1 SW1 SW2 SW3 SW4 SW5 SW6 SW7 SW8 SW9 OFF ON G DEHUM CFM TB1 J1 S1 Thermostat Input LEDs CFM Counter 1 flash per 100 CFM ECM Motor Low V oltage Connector 1/4[...]
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Página 26
26 Installation, Operation & Maintenance HTV/HTD/HTH SERIES Heat Controller , Inc. HT Series ECM Blower Performance Data Air fl ow in CFM with wet coil and clean air fi lter Residential Units Only Model Max ESP (in. wg) Fan Motor (hp) Range Cooling Mode Dehumid Mode Heating Mode Fan Only Mode Aux/ Emerg Mode Stg 1 Stg 2 Stg 1 Stg 2 Stg 1 Stg [...]
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Página 27
27 Installation, Operation & Maintenance HTV/HTD/HTH SERIES Heat Controller , Inc. CXM Control For detailed control information, see CXM Application, Operation and Maintenance (AOM) manual (part #97B0003N12). Field Selectable Inputs T est mode: T est mode allows the service technician to check the operation of the control in a timely manner . B[...]
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Página 28
28 Installation, Operation & Maintenance HTV/HTD/HTH SERIES Heat Controller , Inc. CXM Controls Safety Features – CXM Control The safety features below ar e pr ovided to protect the compressor , heat exchangers, wiring and other components from damage caused by operation outside of design conditions. Anti-short cycle protection: The contr ol [...]
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Página 29
29 Installation, Operation & Maintenance HTV/HTD/HTH SERIES Heat Controller , Inc. CXM Control Start-up Operation The control will not operate until all inputs and safety contr ols are checked for normal conditions. The compr essor will have a 5 minute anti-short cycle delay at power -up. The fi rst time after power -up that there is a call fo[...]
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Página 30
30 Installation, Operation & Maintenance HTV/HTD/HTH SERIES Heat Controller , Inc. CXM Controls CXM Thermostat Details Thermostat Compatibility - Most all heat pump thermostats can be used with the CXM control. However Heat/Cool stats are NOT compatible with the CXM. Anticipation Leakage Current - Maximum leakage current for "Y" is 50[...]
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Página 31
31 Installation, Operation & Maintenance HTV/HTD/HTH SERIES Heat Controller , Inc. Unit Commissioning And Operating Conditions T able 8a: Building Operating Limits Operating Limits Environment – Units are designed for indoor installation only . Never install units in areas subject to freezing or where humidity levels could cause cabinet conde[...]
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Página 32
32 Installation, Operation & Maintenance HTV/HTD/HTH SERIES Heat Controller , Inc. Unit Start-Up and Operating Conditions Unit and System Checkout BEFORE POWERING SYSTEM, please check the following: UNIT CHECKOUT Balancing/shutoff valves: Insur e that all isolation valves are open and water control valves ar e wired. Line voltage and wi[...]
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Página 33
33 Installation, Operation & Maintenance HTV/HTD/HTH SERIES Heat Controller , Inc. Unit Start-Up Procedure pressur e drop across the heat exchanger versus the data in T ables 9a through 9b. Heat of r ejection (HR) can be calculated and compared to catalog data capacity pages. The formula for HR for systems with water is as follows: HR = TD x GP[...]
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Página 34
34 Installation, Operation & Maintenance HTV/HTD/HTH SERIES Heat Controller , Inc. Unit Operating Conditions T able 10: W ater T emperature Change Through Heat Exchanger Antifreeze T ype Antifreeze % Cooling Heating WPD Corr . Fct. EWT 30°F EWT 90°F EWT 30°F T otal Cap Sens Cap Power H[...]
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Página 35
35 Installation, Operation & Maintenance HTV/HTD/HTH SERIES Heat Controller , Inc. Unit Operating Conditions TE026 Full Load Cooling - without HWG active Full Load Heating - without HWG active Entering Water T emp °F Water Flow GPM/ton Suction Pressure PSIG Discharge Pressure PSIG Superheat Subcooling Water T emp Rise °F Air T emp Drop °F DB[...]
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Página 36
36 Installation, Operation & Maintenance HTV/HTD/HTH SERIES Heat Controller , Inc. Unit Operating Conditions TE064 Full Load Cooling - without HWG active Full Load Heating - without HWG active Entering Water T emp °F Water Flow GPM/ton Suction Pressure PSIG Discharge Pressure PSIG Superheat Subcooling Water T emp Rise °F Air T emp Drop °F DB[...]
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Página 37
37 Installation, Operation & Maintenance HTV/HTD/HTH SERIES Heat Controller , Inc. Performance Data — HT 024 - Full Load 850 CFM N o m ina l (ISO R ated ) A i r ow C oo l ing , 950 CFM N o m ina l (ISO R ated ) A i r ow Heating P e rf o rm an c e c a p a c ities shown in thousands o f B tuh EWT °F C oo l ing - EA T 80/67°F Heating - E[...]
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Página 38
38 Installation, Operation & Maintenance HTV/HTD/HTH SERIES Heat Controller , Inc. Performance Data — HT 036 - Full Load Operation not recommended 1250 CFM N o m ina l (ISO R ated ) A i r ow C oo l ing , 1250 CFM N o m ina l (ISO R ated ) A i r ow Heating P e rf o rm an c e c a p a c ities shown in thousands o f B tuh EWT °F C oo l ing[...]
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Página 39
39 Installation, Operation & Maintenance HTV/HTD/HTH SERIES Heat Controller , Inc. Performance Data — HT 048 - Full Load 1550 CFM N o m ina l (ISO R ated ) A i r ow C oo l ing , 1650 CFM N o m ina l (ISO R ated ) A i r ow Heating P e rf o rm an c e c a p a c ities shown in thousands o f B tuh EWT °F C oo l ing - EA T 80/67°F Heating -[...]
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Página 40
40 Installation, Operation & Maintenance HTV/HTD/HTH SERIES Heat Controller , Inc. Performance Data — HT 060 - Full Load 1825 CFM N o m ina l (ISO R ated ) A i r ow C oo l ing , 2050 CFM N o m ina l (ISO R ated ) A i r ow Heating P e rf o rm an c e c a p a c ities shown in thousands o f B tuh EWT °F C oo l ing - EA T 80/67°F Heating -[...]
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Página 41
41 Installation, Operation & Maintenance HTV/HTD/HTH SERIES Heat Controller , Inc. Performance Data — HT 070 - Full Load 1950 CFM N o m ina l (R ated ) A i r ow C oo l ing , 2100 CFM N o m ina l (R ated ) A i r ow Heating P e rf o rm an c e c a p a c ities shown in thousands o f B tuh EWT °F C oo l ing - EA T 80/67°F Heating - EA T 70[...]
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Página 42
42 Installation, Operation & Maintenance HTV/HTD/HTH SERIES Heat Controller , Inc. Preventive Maintenance W ater Coil Maintenance (Direct gr ound water applications only) - If the system is installed in an area with a known high mineral content (125 P .P .M. or greater) in the water , it is best to establish a periodic maintenance schedule with[...]
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Página 43
43 Installation, Operation & Maintenance HTV/HTD/HTH SERIES Heat Controller , Inc. General If operational dif fi culties are encountered, perform the pr eliminary checks below before r eferring to the troubleshooting charts. • V erify that the unit is receiving electrical supply power . • Make sure the fuses in the fused disconnect switche[...]
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Página 44
44 Installation, Operation & Maintenance HTV/HTD/HTH SERIES Heat Controller , Inc. See “ Does not Operate in Clg” See “ Only Comp Runs” Start Did Unit Attempt to Start? Did Unit Lockout at Start-up? Unit Short Cycles? Only Fan Runs? Only Compressor Runs? Did unit lockout after a period of operation? Does unit operate in cooling? Unit is[...]
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Página 45
45 Installation, Operation & Maintenance HTV/HTD/HTH SERIES Heat Controller , Inc. Functional T roubleshooting Fault Htg Clg Possible Cause Solution Main power problems XX Green Status LED Off Check line voltage circuit breaker and disconnect. Check for line voltage between L1 and L2 on the contactor . Check for 24V AC between R and C on CXM/DX[...]
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Página 46
46 Installation, Operation & Maintenance HTV/HTD/HTH SERIES Heat Controller , Inc. Performance T roubleshooting Performance T roubleshooting Htg Clg Possible Cause Solution Insuf fi cient capacity/ Not cooling or heating XX Dirty fi lter Replace or clean. X Reduced or no air fl ow in heating Check for dirty air fi lter and clean or replace.[...]
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Página 47
47 Installation, Operation & Maintenance HTV/HTD/HTH SERIES Heat Controller , Inc. T roubleshooting Form 3DFNDJHG8QLW 5HIULJHUDWLRQ6FK HPDWLF 5H Y &XVWR P HUBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBB $QW LI UH H]HBBBBBBBBBBBBBBBBBBBBBBBB 0RGH O BBBBBBBBBBBBBBBBBBBBBBBB 6HULDO ?[...]
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Página 48
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