Heat Controller HTS SERIES manual
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Buen manual de instrucciones
Las leyes obligan al vendedor a entregarle al comprador, junto con el producto, el manual de instrucciones Heat Controller HTS SERIES. La falta del manual o facilitar información incorrecta al consumidor constituyen una base de reclamación por no estar de acuerdo el producto con el contrato. Según la ley, está permitido adjuntar un manual de otra forma que no sea en papel, lo cual últimamente es bastante común y los fabricantes nos facilitan un manual gráfico, su versión electrónica Heat Controller HTS SERIES o vídeos de instrucciones para usuarios. La condición es que tenga una forma legible y entendible.
¿Qué es un manual de instrucciones?
El nombre proviene de la palabra latina “instructio”, es decir, ordenar. Por lo tanto, en un manual Heat Controller HTS SERIES se puede encontrar la descripción de las etapas de actuación. El propósito de un manual es enseñar, facilitar el encendido o el uso de un dispositivo o la realización de acciones concretas. Un manual de instrucciones también es una fuente de información acerca de un objeto o un servicio, es una pista.
Desafortunadamente pocos usuarios destinan su tiempo a leer manuales Heat Controller HTS SERIES, sin embargo, un buen manual nos permite, no solo conocer una cantidad de funcionalidades adicionales del dispositivo comprado, sino también evitar la mayoría de fallos.
Entonces, ¿qué debe contener el manual de instrucciones perfecto?
Sobre todo, un manual de instrucciones Heat Controller HTS SERIES debe contener:
- información acerca de las especificaciones técnicas del dispositivo Heat Controller HTS SERIES
- nombre de fabricante y año de fabricación del dispositivo Heat Controller HTS SERIES
- condiciones de uso, configuración y mantenimiento del dispositivo Heat Controller HTS SERIES
- marcas de seguridad y certificados que confirmen su concordancia con determinadas normativas
¿Por qué no leemos los manuales de instrucciones?
Normalmente es por la falta de tiempo y seguridad acerca de las funcionalidades determinadas de los dispositivos comprados. Desafortunadamente la conexión y el encendido de Heat Controller HTS SERIES no es suficiente. El manual de instrucciones siempre contiene una serie de indicaciones acerca de determinadas funcionalidades, normas de seguridad, consejos de mantenimiento (incluso qué productos usar), fallos eventuales de Heat Controller HTS SERIES y maneras de solucionar los problemas que puedan ocurrir durante su uso. Al final, en un manual se pueden encontrar los detalles de servicio técnico Heat Controller en caso de que las soluciones propuestas no hayan funcionado. Actualmente gozan de éxito manuales de instrucciones en forma de animaciones interesantes o vídeo manuales que llegan al usuario mucho mejor que en forma de un folleto. Este tipo de manual ayuda a que el usuario vea el vídeo entero sin saltarse las especificaciones y las descripciones técnicas complicadas de Heat Controller HTS SERIES, como se suele hacer teniendo una versión en papel.
¿Por qué vale la pena leer los manuales de instrucciones?
Sobre todo es en ellos donde encontraremos las respuestas acerca de la construcción, las posibilidades del dispositivo Heat Controller HTS SERIES, el uso de determinados accesorios y una serie de informaciones que permiten aprovechar completamente sus funciones y comodidades.
Tras una compra exitosa de un equipo o un dispositivo, vale la pena dedicar un momento para familiarizarse con cada parte del manual Heat Controller HTS SERIES. Actualmente se preparan y traducen con dedicación, para que no solo sean comprensibles para los usuarios, sino que también cumplan su función básica de información y ayuda.
Índice de manuales de instrucciones
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Página 1
Installation, Operation and Maintenace Manual GeoLogix ® HTS Series Split System, T wo Stage, 2-5 T ons 1900 Wellworth Ave., Jackson, Michigan 49203 • Ph. 517-0787-2100 • Fax 517-787-9341 • www .heatcontroller .com THE QUALITY LEADER IN CONDITIONING AIR[...]
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Página 2
Model Nomenclature . . . . . . . . . . . . . . . . . . . . 3 Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 Pre-Installation . . . . . . . . . . . . . . . . . . . . . . . . 5 Equipment Selection . . . . . . . . . . . . . . . . . . . . 6 Air Coil Match-up[...]
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Model Nomenclatur e : for Indoor Split Series The Quality Leader in Conditioning Air Residential Split - 60Hz R410A Rev .: 03 August, 2012 www .heatcontroller .com 3 1 B 0 2 4 D 1 0 1 N N N 4 5 6 7 8 91 0 1 1 1 2 1 3 1 4 024 UNIT SIZE 036 RETURN AIR FLOW CONFIGURA TION V O LTA G E CONTROLS REVISION LEVEL HEA T EXCHANGER OPTIONS CABINET SUPPL Y AIR [...]
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Página 4
Safety HEA T CONTROLLER, INC. W A TER-SOURCE HEA T PUMPS Residential Split - 60Hz R410A Rev .: 03 August, 2012 Heat Controller , Inc. W ater-Source Heating and Cooling Systems 4 W ARNING! V erify refrigerant type before proceeding. Units are shipped with R-410A refrigerants. The unit label will indicate which refrigerant is provided. The EarthPure?[...]
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General Information The Quality Leader in Conditioning Air Residential Split - 60Hz R410A Rev .: 03 August, 2012 www .heatcontroller .com 5 CAUT I O N! CAUT I O N! Inspection Upon receipt of the equipment, carefully check the shipment against the bill of lading. Make sure all units have been received. Inspect the packaging of each u[...]
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Página 6
HEA T CONTROLLER, INC. W A TER-SOURCE HEA T PUMPS Residential Split - 60Hz R410A Rev .: 03 August, 2012 Heat Controller , Inc. W ater-Source Heating and Cooling Systems 6 Equipment Selection T able 1a: WDG/MWG Indoor Section Matches for AHRI Ratings Compressor Section Model 024 036 048 060 Indoor Section Model 024 036 048 060 Refrigerant HFC-410A M[...]
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Página 7
Air Handler Selection Example Figure 1 shows a typical performance table for a heat pump air handler . Suppose the evaporator temperature required is 50ºF , the capacity required is 35,000 Btuh and the air fl ow required is 1,200 CFM. Each evaporator temperature listed in the table shows three wet bulb temperatures. As recommended in the table no[...]
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Página 8
HEA T CONTROLLER, INC. W A TER-SOURCE HEA T PUMPS Residential Split - 60Hz R410A Rev .: 03 August, 2012 Heat Controller , Inc. W ater-Source Heating and Cooling Systems 8 Installation NOTICE! Failure to remove shipping brackets from spring-mounted compressors will cause excessive noise, and could cause component failure due to added vibration. The [...]
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Página 9
Figure 2: HTS Installation Gasket Swivel Nut Stainless steel snap ring Brass Adaptor Hand Tighten Only! Do Not Overtighten! The Quality Leader in Conditioning Air Residential Split - 60Hz R410A Rev .: 03 August, 2012 www .heatcontroller .com 9 Piping Installation The typical closed loop ground source system is shown in Figure 3. All earth loop pipi[...]
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Página 10
HEA T CONTROLLER, INC. W A TER-SOURCE HEA T PUMPS Residential Split - 60Hz R410A Rev .: 03 August, 2012 Heat Controller , Inc. W ater-Source Heating and Cooling Systems 10 Earth loop temperatures can range between 25 and 1 10°F [-4 to 43°C]. Flow rates between 2.25 and 3 gpm per ton [2.41 to 3.23 l/m per kW] of cooling capacity is recommended in [...]
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The Quality Leader in Conditioning Air Residential Split - 60Hz R410A Rev .: 03 August, 2012 www .heatcontroller .com 11 T able 2: Approximate Fluid V olume (U.S. gal. [L]) per 100’ of Pipe Figure 4: Loop Connection (Indoor Compressor Section) Gr ound-Loop Heat Pump Applications T able 3: Antifreeze Percentages by V olume T ype Minimum T emperatu[...]
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Página 12
HEA T CONTROLLER, INC. W A TER-SOURCE HEA T PUMPS Residential Split - 60Hz R410A Rev .: 03 August, 2012 Heat Controller , Inc. W ater-Source Heating and Cooling Systems 12 Open Loop - Ground W ater Systems (“Indoor” Compressor Section Only) The “outdoor” version of the compressor section may not be used with open loop systems due to potenti[...]
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Página 13
Figure 9: Water W ell Connections Pressure T ank Shut-Off V alve Boiler Drains Flow Regulator W ater In W ater Out Wa t e r Control Va l v e Optional Filter P/T Plugs Optional Modulating Motorized V alve - For Open Loop Applications A low Cv modulating motorized valve is used for this application to provide more precise control against the higher s[...]
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Página 14
W ater Quality Standards HEA T CONTROLLER, INC. W A TER-SOURCE HEA T PUMPS Residential Split - 60Hz R410A Rev .: 03 August, 2012 Heat Controller , Inc. W ater-Source Heating and Cooling Systems 14 T able 4: Water Quality Standards W ater Quality Parameter HX Material Closed Recir culating Open Loop and Recir culating Well Scaling Potential - Primar[...]
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Página 15
Line Set Installation Figures 12a through 13b illustrate typical installations with the “indoor” and “outdoor” versions of the compressor section matched to either an air handler (fan coil) or add-on furnace coil. T able 4 shows typical line-set diameters at various lengths. Lineset lengths should be kept to a minimum and should always be i[...]
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Página 16
Figure 10: Braze Instructions Figure 1 1: Air Coil Connection Figure 5: Service V alve Positions Fully Insulated Suction Line Fully Insulated Liquid Line Nitrogen Braze V apor Service ports for gauges CCW CCW Rev . 05/31/00 Replace Caps after adjusting service valves HEA T CONTROLLER, INC. W A TER-SOURCE HEA T PUMPS Residential Split - 60Hz R410A R[...]
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Página 17
Air pad or extruded polystyrene HWG Series “A” Coil Air T emperature Limit Switch TXV ‘IN’ toward Compressor Section PVC Condensate with vented trap Indoor Compressor Section Air pad or extruded polystyrene PVC Condensate with vented trap Insulated Line Sets Power Disconnects Low V oltage TXV ‘IN’ toward Compressor Section Indoor Compre[...]
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Página 18
HEA T CONTROLLER, INC. W A TER-SOURCE HEA T PUMPS Residential Split - 60Hz R410A Rev .: 03 August, 2012 Heat Controller , Inc. W ater-Source Heating and Cooling Systems 18 Refrigeration Installation Evacuation Of The Lineset And Coil The line set and coil must be evacuated to at least 500 microns to remove any moisture and noncondensables. Evacuate[...]
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Página 19
The Quality Leader in Conditioning Air Residential Split - 60Hz R410A Rev .: 03 August, 2012 www .heatcontroller .com 19 Refrigeration Installation T urn service valves full out CCW (see T able 5) and then turn back in one-half turn to open service ports. Add the required refrigerant so that the total charge calculated for the unit and line set is [...]
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Página 20
HEA T CONTROLLER, INC. W A TER-SOURCE HEA T PUMPS Residential Split - 60Hz R410A Rev .: 03 August, 2012 Heat Controller , Inc. W ater-Source Heating and Cooling Systems 20 Hot Outlet to home Insulated water lines - 5/8” OD, 50 ft maximum (one way) [16mm OD, 15 meters maximum] Powered Wat er Heater Upper element to 120 - 130°F [49 - 54°C] Lower [...]
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Página 21
The Quality Leader in Conditioning Air Residential Split - 60Hz R410A Rev .: 03 August, 2012 www .heatcontroller .com 21 The DXM2 microprocessor control monitors the refrigerant and water temperatures to determine when to operate the HWG. The HWG will operate any time the refrigerant temperature is suf fi ciently above the water temperature. Once [...]
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HEA T CONTROLLER, INC. W A TER-SOURCE HEA T PUMPS Residential Split - 60Hz R410A Rev .: 03 August, 2012 Heat Controller , Inc. W ater-Source Heating and Cooling Systems 22 HWG W ater Piping 1. Using at least 1/2” [12.7mm] I.D. copper , route and install the water piping and valves as shown in Figures 15 or 16. Install an approved anti-scald valve[...]
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Página 23
HWG Wiring - Indoor Compressor Section The hot water generator pump power wiring is disabled at the factory to prevent operating the HWG pump “dry .” After all HWG piping is completed and air purged from the water piping, the pump power wires should be applied to terminals on the HWG power block PB2 as shown in the unit wiring diagram. This con[...]
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Página 24
HEA T CONTROLLER, INC. W A TER-SOURCE HEA T PUMPS Residential Split - 60Hz R410A Rev .: 03 August, 2012 Heat Controller , Inc. W ater-Source Heating and Cooling Systems 24 Comp Relay 24Vdc EH1 EH2 P6 Off On JW3 c 1 a y c 2 a y CO RV RV LT1 LT1 LT2 LT2 LP LP HP P7 Status Fault CC CCG CO S1 S2 12 1 4 Off On AO2 P11 Gnd T1 P10 T2 T2 T3 T3 T4 T4 T5 P9 [...]
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Página 25
The Quality Leader in Conditioning Air Residential Split - 60Hz R410A Rev .: 03 August, 2012 www .heatcontroller .com 25 Thermostat Installation The thermostat should be located on an interior wall in a larger room, away from supply duct drafts. DO NOT locate the thermostat in areas subject to sunlight, drafts or on external walls. The wire access [...]
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Página 26
HEA T CONTROLLER, INC. W A TER-SOURCE HEA T PUMPS Residential Split - 60Hz R410A Rev .: 03 August, 2012 Heat Controller , Inc. W ater-Source Heating and Cooling Systems 26 DXM2 Control DXM2 is the next generation in controls is capable of 2-way communication between itself and smart components, like the communicating thermostat, fan motor and con ?[...]
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Página 27
The Quality Leader in Conditioning Air Residential Split - 60Hz R410A Rev .: 03 August, 2012 www .heatcontroller .com 27 Figur e 26a: DXM2 La y out and Connections P1 Alarm Relay Comp Relay O Y1 Y2 W G C R AL1 24Vdc EH1 EH2 P6 R C Off On JW3 A OVR ESD C R NSB AL2 JW1 Acc1 Relay Acc2 Relay H COM1 NC1 NO1 COM2 NC2 NO2 P3 CO RV RV LT1 LT1 LT2 LT2 LP L[...]
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Página 28
HEA T CONTROLLER, INC. W A TER-SOURCE HEA T PUMPS Residential Split - 60Hz R410A Rev .: 03 August, 2012 Heat Controller , Inc. W ater-Source Heating and Cooling Systems 28 Indoor Split HTS024-060 Wiring Diagram 208-230-/60/1 DXM2[...]
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Página 29
The Quality Leader in Conditioning Air Residential Split - 60Hz R410A Rev .: 03 August, 2012 www .heatcontroller .com 29 Unit Commissioning And Operating Conditions T able 9a: Building Operating Limits Operating Limits Environment – Units are designed for indoor installation only . Never install units in areas subject to freezing or where humidit[...]
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Página 30
HEA T CONTROLLER, INC. W A TER-SOURCE HEA T PUMPS Residential Split - 60Hz R410A Rev .: 03 August, 2012 Heat Controller , Inc. W ater-Source Heating and Cooling Systems 30 Unit Star t-Up and Operating Conditions Unit and System Checkout BEFORE POWERING SYSTEM, please check the following: UNIT CHECKOUT Shutoff valves: Insure that all isolation v[...]
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Página 31
The Quality Leader in Conditioning Air Residential Split - 60Hz R410A Rev .: 03 August, 2012 www .heatcontroller .com 31 Unit Star t-Up Pr ocedur e W ARNING ! CAU T I O N ! W ARNING! When the disconnect switch is closed, high voltage is present in some areas of the electrical panel. Exercise caution when working with energized equip[...]
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Página 32
HEA T CONTROLLER, INC. W A TER-SOURCE HEA T PUMPS Residential Split - 60Hz R410A Rev .: 03 August, 2012 Heat Controller , Inc. W ater-Source Heating and Cooling Systems 32 Entering Water T emp °F Water Flow GPM/ ton Full Load Cooling - without HWG active Full Load Heating - without HWG active Suction Pressure PSIG Discharge Pressure PSIG Super - h[...]
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Página 33
The Quality Leader in Conditioning Air Residential Split - 60Hz R410A Rev .: 03 August, 2012 www .heatcontroller .com 33 Entering Water T emp °F Water Flow GPM/ ton Full Load Cooling - without HWG active Full Load Heating - without HWG active Suction Pressure PSIG Discharge Pressure PSIG Super - heat Sub- cooling Water T emp Rise °F Air T emp Dro[...]
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Página 34
HEA T CONTROLLER, INC. W A TER-SOURCE HEA T PUMPS Residential Split - 60Hz R410A Rev .: 03 August, 2012 Heat Controller , Inc. W ater-Source Heating and Cooling Systems 34 Pr ev entiv e Maintenance W ater Coil Maintenance (Direct ground water applications only) If the system is installed in an area with a known high mineral content (125 P .P .M. or[...]
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Página 35
The Quality Leader in Conditioning Air Residential Split - 60Hz R410A Rev .: 03 August, 2012 www .heatcontroller .com 35 Basic T r oubleshooting Information General T roubleshooting Basic DXM2 board troubleshooting in general is best summarized as simply verifying inputs and outputs. After this process has been veri fi ed, con fi dence in board o[...]
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Página 36
HEA T CONTROLLER, INC. W A TER-SOURCE HEA T PUMPS Residential Split - 60Hz R410A Rev .: 03 August, 2012 Heat Controller , Inc. W ater-Source Heating and Cooling Systems 36 General T o properly con fi gure and troubleshoot advanced control features, and to aid in troubleshooting basic control features, a communicating thermostat or diagnostic tool [...]
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Página 37
The Quality Leader in Conditioning Air Residential Split - 60Hz R410A Rev .: 03 August, 2012 www .heatcontroller .com 37 Advanced T r oubleshooting and Con fi guration Information Service Mode The Service Mode provides the installer with several functions for troubleshooting, including Manual Operation, Control Diagnostics, Control Con fi guratio[...]
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Página 38
HEA T CONTROLLER, INC. W A TER-SOURCE HEA T PUMPS Residential Split - 60Hz R410A Rev .: 03 August, 2012 Heat Controller , Inc. W ater-Source Heating and Cooling Systems 38 DXM2 Pr ocess Flow Chart W ARNING ! W ARNING! HAZARDOUS VOL T AGE! DISCONNECT ALL ELECTRIC POWER INCLUDING REMOTE DISCONNECTS BEFORE SERVICING. Failure to disconnect powe[...]
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Página 39
The Quality Leader in Conditioning Air Residential Split - 60Hz R410A Rev .: 03 August, 2012 www .heatcontroller .com 39 Functional T r oubleshooting Fault Ht g Clg Possible Cause Solution Main Power Pr oblems X X Green status LED off Check Line V oltage circuit breaker and disconnect Check for line voltage between L1 and L2 on the contactor Check [...]
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Página 40
HEA T CONTROLLER, INC. W A TER-SOURCE HEA T PUMPS Residential Split - 60Hz R410A Rev .: 03 August, 2012 Heat Controller , Inc. W ater-Source Heating and Cooling Systems 40 Functional T r oubleshooting No Fault Code Shown X X No compressor operation See 'Only Fan Operates' X X Compressor overload Check and replace if necessary X X Control [...]
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Página 41
The Quality Leader in Conditioning Air Residential Split - 60Hz R410A Rev .: 03 August, 2012 www .heatcontroller .com 41 P erformance T r oubleshooting Symptom Ht g Clg Possible Cause Solution Insufficient Capacity/ X X Dirty filter Replace or clean Not Cooling or Heating Rduced or no air flow Check for dirty air filter and clean or replace Pr oper[...]
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Página 42
Note: Never connect refrigerant gauges during startup pr ocedures. Conduct water -side analysis using P/T ports to determine water fl ow and temperature dif ference. If water -side analysis shows poor performance, refrigerant troubleshooting may be r equired. Connect refrigerant gauges as a last resort. &XVWRPHUBBBBBBBBBBBBBBBBBBBBBBB[...]
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Página 43
Notes: The Quality Leader in Conditioning Air Residential Split - 60Hz R410A Rev .: 03 August, 2012 www .heatcontroller .com 43[...]
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Página 44
1900 Wellworth Ave., Jackson, Michigan 49203 • Ph. 517-0787-2100 • Fax 517-787-9341 Visit us on-line at www.heatcontroller.com The Quality Leader in Conditioning Air R M A N U F A C T U R E R C E R T I F I E D T O A R I A S C O M P L Y I N G W I T H I S O S T A N D A R D 1 3 2 5 6 - 1 H E A T P U M P S W A T E R T O A I R B R I N E T O A I R 08[...]