Heatiator C40 manual

www .heatilator .com Heatilator • Constitution EP A Fireplace • 480-1091H 4/12 O-T L T ested and Listed by Portland Oregon USA OMNI-T est Laboratories, Inc. C US DO NOT DISCARD THIS MANUAL CAUTION • I m p o r t a n t o p e r a t i n g and maintenance instructions included. • Leave this manual with party responsible for use and operation. ?[...]

Page 2 Heatilator • Constitution EP A Fireplace • 480-1091H 4/12 Read this manual before installing or operating this appliance. Please retain this owner ’s manual for future references.  Congratulations on selecting a Heatilator wood burning fireplace. The Heatilator fireplace you have selected is[...]

Model: C ONSTITUTION E P A C ERTIFIED F IREPLACE Serial No / Numéro De Série OMNI-T est Laboratories, Inc. Report #061-S-40-2 LIST ED F IREP LACE , SO LID FUEL TYPE, ALS O SU IT ABLE FOR MANUFACTU RED HOME INST ALLA TION. (UM) 84 HUD. "For Use with Solid Wood Fuel Only ." I nstall and use only in accordance with manufacturer's inst[...]

Page 4 Heatilator • Constitution EP A Fireplace • 480-1091H 4/12 4021-645C 12-29-10 Page 1 of 2 Hearth & Home T echnologies Inc. LIMITED LIFETIME W ARRANTY Hearth & Home T echnologies Inc., on behalf of its hearth brands (”HHT”), extends the following warranty for HHT gas, wood, pellet, coal and electric hearth appliances that are p[...]

4/12 Heatilator • Constitution EP A Fireplace • 480-1091H Page 5 4021-645C 12-29-10 Page 2 of 2 W ARRANTY CONDITIONS: • This warranty only covers HHT appliances that are purchased through an HHT authorized dealer or distributor . A list of HHT authorized dealers is available on the HHT branded websites. • This warranty is only valid while t[...]

Page 6 Heatilator • Constitution EP A Fireplace • 480-1091H 4/12 1 Listing and Code Approv als A. Appliance Certication This appliance is approved for manufactured home instal- lations when not installed in a sleeping room and when an outside combustion air inlet is provided. THE STRUC- TURAL INTEGRITY OF THE MANUF ACTURED HOME FLOOR, CEILIN[...]

4/12 Heatilator • Constitution EP A Fireplace • 480-1091H Page 7 G. Glass Specications                     ?[...]

Page 8 Heatilator • Constitution EP A Fireplace • 480-1091H 4/12 User Guide 2 O perating Instr uctions W ARNING Hot glass will cause burns. • DO NOT touch glass until it is cooled • NEVER allow children to touch glass • Keep children away • CAREFULL Y SUPERVISE children in same room as  replace. • Alert children and adults to hazar[...]

4/12 Heatilator • Constitution EP A Fireplace • 480-1091H Page 9    ?[...]

Page 10 Heatilator • Constitution EP A Fireplace • 480-1091H 4/12        [...]

4/12 Heatilator • Constitution EP A Fireplace • 480-1091H Page 1 1 Seasoned Wood • Cut logs to size • Split to 6 in. (152 mm) or less • Air dry to a moisture content of around 20% - Soft wood - about nine months - Hard wood - about eighteen months       ?[...]

Page 12 Heatilator • Constitution EP A Fireplace • 480-1091H 4/12 Outside Air Control Handle Figure 2.4 General Outside Air operating parts Combustible materials must not be stored on the hearth ex- tension. Room furnishings such as drapes, curtains, chairs or other combustibles must be at least 4 ft (1219mm) from the open front of the repla[...]

4/12 Heatilator • Constitution EP A Fireplace • 480-1091H Page 13 T o provide reasonable re safety , the following should be given serious consideration: 1. Install at least one smoke detector on each oor of your home to ensure your safety . They should be located away from the heating appliance and close to the sleeping areas. Follow the[...]

Page 14 Heatilator • Constitution EP A Fireplace • 480-1091H 4/12                   ?[...]

4/12 Heatilator • Constitution EP A Fireplace • 480-1091H Page 15 Final stage: The nal stage of burning is the charcoal stag e. This occurs when the ammable gases have been mostly burned and only charcoal remains. This is a naturally clean portion of the burn. The coals burn with hot blue ames. It is very important to reload your re[...]

Page 16 Heatilator • Constitution EP A Fireplace • 480-1091H 4/12 Q. Burning Guidelines For maximum operating efciency with the lowest emissions, follow these operating procedures: 1. Regardless of desired heat output, when loading the replac e, burn your re place with th e Co mbustio n Air Control wide open (fully to the right) for a [...]

4/12 Heatilator • Constitution EP A Fireplace • 480-1091H Page 17 3 T roubleshooting This replace will operate correctly only if adequate ventila- tion is provided to allow proper draft to the replace system. Hearth & Home T echnologies assumes no responsibility for the improper performance of the replace system caused by inadequat[...]

Page 18 Heatilator • Constitution EP A Fireplace • 480-1091H 4/12 Another appliance in home also exhausting air (furnace, fan, dryer , etc.)? Air register from furnace near fireplace? Doors opening and closing? Window closed for start-up? Outside air closed? Overhead fan operating? Overhanging tree? Bird's nest or leaves in termination cap[...]

4/12 Heatilator • Constitution EP A Fireplace • 480-1091H Page 19 C. Diagnostics and Problem Solving Diagnostic Question Possible Causes of Condition Solutions Are the air controls open? • No draft • No combustion air Open air controls Is there enough paper? Insufcient heat to ignite kindling Use more paper Is there enough kindling? Is t[...]

Page 20 Heatilator • Constitution EP A Fireplace • 480-1091H 4/12 4. I don’t get enough/any heat. What can I do about it? Diagnostic Question Possible Causes of Condition Solutions How much wood is used for re? Insufcient fuel Make larger res How well seasoned is the wood? Condition of fuel Burn seasoned wood: (split, covered on top [...]

4/12 Heatilator • Constitution EP A Fireplace • 480-1091H Page 21 A. General Maintenance 1. Creosote (Chimney) Cleaning • By: Homeowner / Chimney Sweep • T ask: See the following instructions. Remove all ash from the rebox and extinguish all hot embers before disposal. Allow the appliance to cool completely . Disconnect ue pipe or rem[...]

Page 22 Heatilator • Constitution EP A Fireplace • 480-1091H 4/12 Clean-plated surfaces with vinegar or a glass cleaner bef ore ligh ting y our rst r e to prev ent per man ent st ain ing.    ?[...]

4/12 Heatilator • Constitution EP A Fireplace • 480-1091H Page 23 Inspect Maintenance T asks Screens 1. Assess condition of screen and replace as necessary . 2. V erify maintenance of proper clearance to combustible household objects. Glass Doors 1. Inspect glass panels for cracks. Replace if this condition is present. 2. Conrm there is no d[...]

Page 24 Heatilator • Constitution EP A Fireplace • 480-1091H 4/12 The rebox of you r replace is lin ed with hig h qu ality rebric k, whic h has excepti onal i nsul ating prop erti es. There is no need to use a grate; simply build a re on the rebox oor . Do not operate the replace without bricks. IMPORT ANT : The bricks are [...]

4/12 Heatilator • Constitution EP A Fireplace • 480-1091H Page 25 3. Bafe Removal and Installation 1. Remov e all ash from rebo x, an d ext inguish all hot embe rs before disposal into a metal container . 2. Remove the bafe protection channel by turning it down and pulling it out of the rebox. See Figure 4.5 3. Remove ceramic blanke[...]

Page 26 Heatilator • Constitution EP A Fireplace • 480-1091H 4/12 Unplug wire harness before removing fan Remove nut and lift out fan Figure 4.9 Fan Motor Fan Replacement Instructions 1. Remove the brick from the bottom of the replace and 3 of the back vertical bricks. 2. Remove the 2 screws from the access panel in the re- box oor . S[...]

4/12 Heatilator • Constitution EP A Fireplace • 480-1091H Page 27 5. Timer Assembly Replacement 1. Remove both doors by lifting doors up and off of hinges. 2. Remove the black knob and spring handle. 3. Remove the outside air knob and then the 4 screws from each corner of fascia and remove the fascia. Place on protected surface. 4. Remove the 3[...]

Page 28 Heatilator • Constitution EP A Fireplace • 480-1091H 4/12 Linkage Arm Slider Control Rod Linkage Arm Slider Control Rod Remove 2 bolts from timer assembly T imer Assembly with Gasket Figure 4.16 Figure 4.17 Figure 4.18 Figure 4.20 1 . Loosen set screw on timer , remove 2 screws and remove timer . See Figure 4.20 2. Install new timer usi[...]

4/12 Heatilator • Constitution EP A Fireplace • 480-1091H Page 29 D cut side of timer shaft must face away from the Linkage T imer Arm 3. Place linkage control arm over timer shaft and tighten set screw . Figure 4.22. T ighten set screw Figure 4.22 1 2 3 4 5 3 4 5 6 7 8 9 10 Figure 4.23 Exploded View of Entire Assembly for Point of Refer- ence [...]

Page 30 Heatilator • Constitution EP A Fireplace • 480-1091H 4/12 Date of Service Performed By Description of Service C. Service & Maintenance Log[...]

4/12 Heatilator • Constitution EP A Fireplace • 480-1091H Page 31 Installer Guide 5 G ett ing Star ted A. T ypical Fireplace System Figure 5.1 T ypical Fireplace System T ermination Cap Chimney penetrates roof preferably without affecting roof rafters Offset/Return (with hanger straps) Attic insulation shield (not shown) must be used here to ke[...]

Page 32 Heatilator • Constitution EP A Fireplace • 480-1091H 4/12 B. Design and Installation Considerations   • Installation MUST comply with local, regional, state and national codes and reg[...]

4/12 Heatilator • Constitution EP A Fireplace • 480-1091H Page 33 E. Locating Fireplace & Chimney Location of the replace and chimney will affect perfor- mance. • Install within the warm airspace enclosed by the building envelope. This helps to produce more draft, especially during lighting and die-down of the re. • Penetrate the [...]

Page 34 Heatilator • Constitution EP A Fireplace • 480-1091H 4/12 F . T ools and Supplies Needed Before beginning the installation be sure the following tools and building supplies are available: Reciprocating saw Framing material Pliers Non-combustible sealant Hammer Gloves Phillips screwdriver Framing square Flat blade screwdriver Electric dr[...]

4/12 Heatilator • Constitution EP A Fireplace • 480-1091H Page 35 6 F ra ming & C learanc es Several options are available to you when choosing a loca- tion for your replace. This replace may be used as a room divider , installed along a wall, across a corner or used in an exterior chase. See Figure 6.1 Locating the replace in a ba[...]

Page 36 Heatilator • Constitution EP A Fireplace • 480-1091H 4/12 B. Clearances    ?[...]

4/12 Heatilator • Constitution EP A Fireplace • 480-1091H Page 37 Figure 6.3 Framing the Fireplace WITHIN ENCLOSURE AREA: Appliance to backwall 1 in. (25 mm) Appliance to sidewall 1 in. (25 mm) Duct boots to framing 0 in. (0 mm) T op standoffs to header 0 in. (0 mm) Door opening to sidewall 22-7/8 in. (581 mm) EXPOSED SURF ACES Faceplate to sid[...]

Page 38 Heatilator • Constitution EP A Fireplace • 480-1091H 4/12        [...]

4/12 Heatilator • Constitution EP A Fireplace • 480-1091H Page 39 7 In stallation of F ireplace This replace will operate correctly only if adequate ven- tilation is provided to allow proper draft to the replace system. See Section 6. An outside air kit must be used for combustion to mini- mize the effects of negative pressure within the [...]

Page 40 Heatilator • Constitution EP A Fireplace • 480-1091H 4/12 Attic insulation shield must be use d to keep insulation away fr om chimney . Ceiling firestop on floor o f attic. 3 ft min. fr om top of uppermo st chimney section to air inlet. Fiqure 7.2 Outside Air Inlet Locations T ermination Cap supplied with fireplace 6 in. (152mm) metal f[...]

4/12 Heatilator • Constitution EP A Fireplace • 480-1091H Page 41 • Position the Fireplace This replace may be placed on either a combustible or noncombustible continuous at surface. Follow the in- structions for framing in Section 6.C. Slide the replace into position. Be sure to provide the minimum 1 in. air clearance at the sides a[...]

Page 42 Heatilator • Constitution EP A Fireplace • 480-1091H 4/12 Chimney must extend beyond combustible roof structure Maintain minimum height of chimney above roof Additional support for tall chimneys Install roof flashing according to minimum requirements Maintain minimum clearances to combustibles as specified Offsets/returns may not exceed[...]

4/12 Heatilator • Constitution EP A Fireplace • 480-1091H Page 43 V ertical distances are measured from the base of the re- place as shown in Figure 8.2 T o determine the chimney components needed to complete your particular installation, follow the steps below: • Dete rmi ne the tota l verti cal h eig ht of the repl ace insta lla tio n[...]

Page 44 Heatilator • Constitution EP A Fireplace • 480-1091H 4/12 T able 8.2 15-degree SL306 SL312 SL318 SL324 SL336 SL348 30-degree A Offset B Height A Offset B Height         1-5/8 41 13-3/8 340 - - - - - - 3-5/8 92 15-1/2 394 2-7/8 73 17-3/4 451 1 - - - - - 5-1/2 140 18-5/8 473 4-1/[...]

4/12 Heatilator • Constitution EP A Fireplace • 480-1091H Page 45 Figure 8.4 Assembling Chimney Sections Attach Flue First CAK4A Secure with Screws Provided Push T ogether Secure to T op                 ?[...]

Page 46 Heatilator • Constitution EP A Fireplace • 480-1091H 4/12 R OO M AB O VE ( non-insulated ceiling ) A TTIC ABOVE (insulated ceiling) B A Ceilng firestop attached to bottom of framing Ceiling firestop attached to top of framing When attic insulation shield not used Note: Use same dimensional lumber for framing ceiling firestop and joists.[...]

4/12 Heatilator • Constitution EP A Fireplace • 480-1091H Page 47 Installation of a ceiling restop is required • Refer to Figures 8.8 - 8.10. • Roll the shield (around the chimney if already installed) until you have a 3 in. (76 mm) overlap and the three holes on each side match up (large holes on top). • Insert three screws into the m[...]

Page 48 Heatilator • Constitution EP A Fireplace • 480-1091H 4/12     [...]

4/12 Heatilator • Constitution EP A Fireplace • 480-1091H Page 49 • Install a cap approved and listed for this replace system. • Locate cap where it will not become plugged by snow or other materials. • Locate cap away from trees or other structures. • The bottom of the termination cap must be at least 3 ft (.91 m) above the roof AND[...]

Page 50 Heatilator • Constitution EP A Fireplace • 480-1091H 4/12 NAIL FLASHING PLA TE CHIMNEY THIMBLE EXTENSION SCREW FLASHING THIMBLE ADJUST ABLE EXTENSION HOLES FLASHING CHIMNEY FLASHING PLA TE NAIL THIMBLE SCREW THIMBLE EXTENSION N. SL-300 Series Ceiling/Roof Thimble 1. Locate the point where the chimney will exit the roof by plumbing down [...]

4/12 Heatilator • Constitution EP A Fireplace • 480-1091H Page 51 A chase is a vertical boxlike structure built to enclose the replace and/or its vent system. V ertical chimneys that run on the outside of a building must be installed inside a chase. In cold climates, it is recommended that the chase insulated using batt type insulation betwe[...]

Page 52 Heatilator • Constitution EP A Fireplace • 480-1091H 4/12 Install as per Sections 7 and 8. • Y ou MUS T u se a chase top in a chase ins talla tion . Ch ase tops are available from your Heatilator dealer or may be eld constructed. • Include a turndown and drip edge to prevent water from seeping into the chase. • Include a 2 in. [...]

4/12 Heatilator • Constitution EP A Fireplace • 480-1091H Page 53 • ST375 Square T ermination Cap Chimney Pipe Chase T op T ermination Cap Chase Collar 2 in. (51 mm) Minimum Height Place waterproof caulk or sealer under each flange of the termination cap and on top of each screw to help prevent leaks. Flange T ermination cap pipe and chimney [...]

Page 54 Heatilator • Constitution EP A Fireplace • 480-1091H 4/12 1 0 Fi nishing • Materials which will not ignite and burn, composed of any combination of the following: - Steel - Iron - Brick - Tile - Concrete - Slate - Glass - Plasters • Materials reported as passing ASTM E 136, Standard T est Metho d fo r Behav ior o f Me tals , in a V [...]

4/12 Heatilator • Constitution EP A Fireplace • 480-1091H Page 55 1in. (25mm) OVERLAP Metal strips 2 in. (51mm) under edge of Fireplace and Hearth Extension and 2 in. (51mm) on both side of fireplace opening. Nail or screw metal strips in place. Seal with non-combustible sealant Figure 10.1 Figure 10.3 Figure 10.4 Complete installation • Non-[...]

Page 56 Heatilator • Constitution EP A Fireplace • 480-1091H 4/12 2. Fireplace and Hearth Extension are ush on the oor: Non-combustible ooring 20 in. (508mm) in front of and 8 in. (203mm) to either side of the fuel opening with a minimum thickness of 1 in. (25mm) and (“k” value = 0.49). See Figure 10.5 on page 54 and Figures 10.8, [...]

4/12 Heatilator • Constitution EP A Fireplace • 480-1091H Page 57 3. Fireplace is installed ush on the oor and Hearth Extension is raised to the bottom of the fascia: Raised hearth must be constructed of non-combustible materials such as cement block or equivalent material. Non- combustible ooring on the raised hearth must be 20 in. (5[...]

Page 58 Heatilator • Constitution EP A Fireplace • 480-1091H 4/12 60 in. (1524mm) Mantel Clearances are from bottom of appliance to lower edge of mantel or trim T rim 48 in. (1219mm) A combustible mantel may be positioned no lower than 60 in. (1524mm) from the base of the replace. The combustible mantel may have a maximum depth of 12 in. (30[...]

4/12 Heatilator • Constitution EP A Fireplace • 480-1091H Page 59 A. Heat Zone Kit (Optional) This kit is tested and safe when installed in accordance with this installation manual. It is your responsibility to read all instructions before starting installation and to follow these instructions carefully during installations. Installation of thi[...]

Page 60 Heatilator • Constitution EP A Fireplace • 480-1091H 4/12 INST ALLA TION 1. Remove the knockout or cover plate from the top of the replace and discard it. See Figure 1 1.2. 2. Cut a 3 in. (76mm) hole in the insulation board as per the dimensions shown in Figure 1 1.2 Adapter Mounting Plate Starter Pipe Knockout Cut a 3 in. (76mm) hol[...]

4/12 Heatilator • Constitution EP A Fireplace • 480-1091H Page 61          ?[...]

Page 62 Heatilator • Constitution EP A Fireplace • 480-1091H 4/12 B. Firescreen Use both hands to stabilize the screen. Ensure that the screen is fully attached. Be careful not to stack wood close to the front or too high that logs could roll out the front. Start with a small re and adjust your heat to desired setting. If smoke spillage occu[...]

4/12 Heatilator • Constitution EP A Fireplace • 480-1091H Page 63 1 2 Reference Mat erials A. Fireplace Dimensions L K A B C D E F TOP VIEW FRONT VIEW SIDE VIEW Constitution A B C D E F in 3-1/2 31-1/8 40 37 40-5/16 43-13/16 mm 89 791 1016 940 1024 1 100 G H I J K L in. 6-1/2 9-1 1/16 5-7/8 1 23-1/8 1 1-1/8 mm 165 246 149 25 587 283 Figure 12.1[...]

Page 64 Heatilator • Constitution EP A Fireplace • 480-1091H 4/12 B. Chimney Components RF370 - Roof Flashing Flat to 6/12 Pitch 12 in. (305 mm) 24-5/8 in. (625 mm) 27-3/8 in. (695 mm) RF371 - Roof Flashing 6/12 to 12/12 Pitch 12in. (305 mm) 31 in. (787 mm) 24-5/8 in. (625 mm) Firestop Spacer A B 14-1/2 in. (368 mm) A 8 in. (203 mm) 10-1/2 in. [...]

4/12 Heatilator • Constitution EP A Fireplace • 480-1091H Page 65 AS8 Straight Attic Insulation Shield 24 in. (610 mm) SL3 - Chimney Stabilizer Inside Diameter 8 in. (203 mm) Outside Diameter 10-1/2 in. (267mm) 20-3/4 in. (527 mm) SL315-SL330 - Offset/Return Inside Diameter 8 in. (203 mm) Outside Diameter 10-1/2 in. (267 mm) CB876 Chimney Brack[...]

Page 66 Heatilator • Constitution EP A Fireplace • 480-1091H 4/12 B C B A C A DTS134/DTS146 DTO134/DT O146 Decorative Caps DTO134 A B C in 34 20 24 mm 864 508 610 DTO146 in 46 22.7 26 mm 1168 576 660 DTS134 A B C in 34 21.18 24 mm 864 538 610 DTS146 in 46 21.18 26 mm 1168 538 660[...]

4/12 Heatilator • Constitution EP A Fireplace • 480-1091H Page 67 C. Service Parts C40 Constitution Woodburning Fireplace Part number list on following page. 2 1 3 4 7 8 9 10 1 1 6 13 5 12 14 15 Beginning Manufacturing Date: June 2003 Ending Manufacturing Date: Active[...]

Page 68 Heatilator • Constitution EP A Fireplace • 480-1091H 4/12 C40  Service Parts IMPORT ANT : THIS IS DA TED INFORMA TION. When requesting service or replacement parts for your appliance please provide model number and serial number . All parts listed in this manual may be ordered from an authorized dealer . Stocked at Depot ITEM DESCRIP[...]

4/12 Heatilator • Constitution EP A Fireplace • 480-1091H Page 69 C40  Service Parts IMPORT ANT : THIS IS DA TED INFORMA TION. When requesting service or replacement parts for your appliance please provide model number and serial number . All parts listed in this manual may be ordered from an authorized dealer . Stocked at Depot ITEM DESCRIP[...]

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Heatilator • Constitution EP A Fireplace • 480-1091H 4/12 Page 71 D. Contact Information Heatilator , a brand of Hearth & Home T echnologies Inc. 1915 W. Saunders St. Mt. Pleasant, IA 52641 www .heatilator .com Please contact your Heatilator dealer with any questions or concerns. For the location of your nearest Heatilator dealer , please v[...]