Heatiator CR36D manual

1 Owner ’ s Manual Installation and Operation Models: CL36D CR36D Wood Burning Fireplace DO NOT DISCARD THIS MANUAL NOTICE • Important operating and maintenance instructions included. • Leave this manual with party responsible for use and operation. • Read, understand and follow these instructions for safe installation and operation. DO NOT[...]

2 Read this manual before installing or operating this fi replace. Please retain this owner ’ s manual for future reference. Homeowner Reference Information Model Name: Date purchased/installed: Serial Number: Location on fi replace: Dealership purchased from: Dealer phone: Notes: We recommend that you record the following pertinent information[...]

3 Safety Alert Key: • DANGER! Indicates a hazardous situation which, if not avoided will result in death or serious injury . • W ARNING! Indicates a hazardous situation which, if not avoided could result in death or serious injury . • CAUTION! Indicates a hazardous situation which, if not avoided, could result in minor or moderate injury . ?[...]

4 Heatilator • CL36D, CR36D • 12538 • Rev V • 05/09 Limited W arranty Î[...]

5 Heatilator • CL36D, CR36D • 12538 • Rev V • 05/09[...]

6 1 1 Listing and Code Appro v als NOTICE: This fireplace is tested and approved as a decorative fi replace. It should not be factored as a primary heat source in residential heating calculations. W ARNING! Risk of Fire! Hearth & Home T echnologies disclaims any responsibility for , and the warranty and agency listing will be voided by the fol[...]

7 2 2 Operat ing Instr uct ions W ARNING! DO NOT operate fi replace before reading and understanding operating instructions. Failure to operate fi replace according to operating instructions could cause fi re or injury . User Guide W ARNING Hot glass will cause burns. • DO NOT touch glass until it is cooled • NEVER allow children to touch gl[...]

8 • The fi rst three or four fi res should be of moderate size to allow the oils and binders to be burned from the fi replace and the refractory and paint to cure. Y ou may notice an industrial odor the fi rst few fi res. This is considered normal. • Use well-seasoned wood. • Open the fl ue damper to a fully open position. • Place cru[...]

9 CORRECT CORRECT INCORRECT Figure 2.2 Operating Positions of Bi-fold Doors W ARNING! Risk of Fire and Smoke! Fireplaces equipped with doors should be operated only with doors fully open or doors fully closed. If doors are left partly open, gas and fl ame may be drawn out of the fi replace opening. I. Outside Air (optional) The outside air kit su[...]

10 M. Wood Fuel Hardwood vs Softwood Y our fi replace performance depends on the quality of the fi rewood you use. • Seasoned wood contains about 8,000 BTUs per pound . • Hard woods are more dense than soft woods. • Hard woods contain 60% more BTUs than soft woods. • Hard woods require more time to season, burn slower and are harder to ig[...]

11 3 3 Maintenance and Ser vice Figure 3.1 Chimney & T ermination Cap Cleaning A. Disposal of Ashes Frequency: When they reach bottom of grate By: Homeowner W ARNING! Risk of Fire! Ashes could contain hot em- bers. • Place ashes in a metal container with a tight- fi tting lid. • The closed container should be placed on a non- combustible ?[...]

12 C. Check Firebox Refractory Frequency: After each ash removal By: Homeowner D. Inspect Grate Frequency: After each ash removal By: Homeowner Inspect grate for: • W arping or sagging 1-1/2 in. (38 mm) or more • Broken welds • Burn-through of grate bars For safe operation, replace only with an approved grate from Hearth & Homes T echnolo[...]

13 4 4 T roubleshooting Guide Start Fire Problems Possible Cause Solution Can’t get fi re started Excessive smoke or spillage Burns too slowly Smolders, sizzles Not enough kindling/paper or no kindling/paper Use dry kindling, more paper . Arrange kindling & wood for air movement. Damper closed/not fully open Open damper . Not enough air for [...]

14 5 5 Get ting Star ted A. T ypical Fireplace System Installer Guide Heatilator • CL36D, CR36D • 12538 • Rev V • 05/09 ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) Non-combustible roof flashing maintains minimum clearance around chimney Additional lateral support [...]

15 Negative pressure results from the imbalance of air avail- able for the fi replace to operate properly . It can be stron- gest in lower levels of the house. Causes include: • Exhaust fans (kitchen, bath, etc.) • Range hoods • Combustion air requirements for furnaces, water heaters and other combustion appliances • Clothes dryers • Loc[...]

16 Marginal Location: • Below peak Location NOT recommended: • Not the highest point of the roof • Wind loading possible Multi-level Roofs Windward Leeward Recommended Location: • Above peak Recommended: • Insulated exterior chase in cooler climates Recommended Location: • Above peak • Inside heated space Location NOT recommended: •[...]

17 Before beginning the installation be sure the following tools and building supplies are available: Reciprocating saw Framing material Pliers Non-combustible sealant Hammer Gloves Phillips screwdriver Framing square Flat blade screwdriver Electric drill and bits Plumb line Safety glasses Level T ape measure 1/2-3/4 in. length, #6 or #8 self-drill[...]

18 6 6 F raming & Clearances Figure 6.1 Fireplace Locations (Framing dimensions shown) A. Select Fireplace Location 23 in. 45 in. 48 in. Min. 45 in. 23 in. 48 in. Min. Note: 18 in. minimum from front opening to sidewall. 1/2 in. min. distance from fireplace to combustible materials. Note: Note: In addition to these framing dimensions, also refe[...]

19 B. Clearances W ARNING! Risk of Fire! Y ou must comply with all minimum air space clearances to combustibles as speci fi ed in Fig- ure 6.2. DO NOT pack required air spaces with insulation or other materials. Heatilator • CL36D, CR36D • 12538 • Rev V • 05/09 (insulation) 0 in. to level of standoffs Attic Insulation Shield (ceiling) (roo[...]

20 16 3/4 in. Minimum 48 in. Min. 36-5/8 in. 50 deg 20 in. 4 in. 39 deg BRICK FRONT 14-1/2 in. 18 in. Min. 48 in. Min. 34 in. 39 deg 14-1/2 in. 18 in. Min. 16 3/4 in. Minimum 50 deg 20 in. C. Sidewalls/Surrounds • Adjacent combustible sidewalls must be located a minimum of 18 in. (305 mm) from the front fi replace opening. • Combustible and no[...]

21 D. Frame the Fireplace Figure 6.4 shows typical framing using combustible materials (2x4 lumber shown). • Observe all required air space clearances to combustible materials as shown in Figure 6.1 & 6.2. • Framing across the top of fi replace must be above top standoffs. 42-1/2 in. (1080 mm) 22 1/2 in. (572 mm) * 1/2 in. (13 mm) Clearanc[...]

22 7 7 Installation of Fireplace CAUTION! Risk of Cuts/Abrasions. Wear protective gloves and safety glasses during installation. Sheet metal edges are sharp. A. Things to Consider • Location of chimney air kit (see Figure 7.4) • Location of outside air kit • Electrical connections and/or wall switch • Gas line piping B. Position the Firepla[...]

23 Outlet placed higher than 3 ft below the termination cap Attic space Garage or combustible liquids storage Outlet blocked by snow , leaves, etc. Clear area outside house or in ventilated crawl space YES NO NO NO NO Factory-built fireplace Use only duct materials specified by manufacturer (preferably with short run or mainly straight duct, except[...]

24 Figure 7.5 Outside Air Installation E. Install Outside Air Kit • Keep duct runs short and straight to minimize restriction. A small dip is acceptable for a cold air trap. • The outside air kit must be installed on the left hand side of the fi replace. • Locate the outside air hood in a clear area, preferably into prevailing wind during th[...]

25 Chimney must extend beyond combustible roof structure Maintain minimum height of chimney above roof Additional support for tall chimneys Install roof flashing according to minimum requirements Maintain minimum clearances to combustibles as specified Offsets/returns may not exceed 30° from vertical Lock chimney sections together firmly to resist[...]

26 A. Chimney Requirements Measure vertical distances from the base of the fi replace as shown in Figure 8.2. 20 ft (6.10 m) max. pipe between an offset & return Ceiling firestop 35 ft (10.7 m) max. straight unsupported chimney height 14 ft (4.27 m) min. height (no offset-return) 50 ft (15.24 m) max. height 6 ft (1.83 m) max. unsupported chimn[...]

27 T able 8.2 B. Using Offsets/Returns • Use an of fset/return to bypass overhead obstructions. • An of fset and return can be used as a single entity or separated by chimney section(s). W ARNING! Risk of Fire! DO NOT use offset/returns greater than 30°. Chimney draft will be restricted and could cause overheating and fi re. • Measure the s[...]

28 Figure 8.4 Assembling Chimney Sections ROOM ABOVE (non-insulated ceiling) A TTIC ABOVE (insulated ceiling) B A Ceilng firestop from bottom Ceiling firestop from top Note: Use same dimensional lumber for framing ceiling firestop and joists. Figure 8.5 Installing the Ceiling Firestop • Support the pipe during construction and check to be sure in[...]

29 3 in. (76 mm) overlap Insert three screws Bend inward 90° Bend remaining tabs to rest against pipe to prevent insulation from falling in. Figure 8.6 Prepare Attic Insulation Shield Installation of a ceiling fi restop is required • Refer to Figures 8.6 - 8.8. • Roll the shield (around the chimney if already installed) until you have a 3 in.[...]

30 Figure 8.9 Ceiling/Attic Construction H. Complete Installation W ARNING! Risk of Fire! Y ou MUST maintain 2 in. (51 mm) air space to insulation and other combustible materials around the chimney system. Failure to do so could cause overheating and fi re. • Keep chimney sections from separating or twisting. • Y ou may secure straight chimney[...]

31 Slanted Roofs Flat Roofs Chimney must extend 3 ft (.9 m) above the roof Chimney must extend 2 ft (.6 m) above any portion of the roof or adjacent structures within 10 ft (3 m) of the chimney Chimney must extend 3 ft (.9 m) above the roof Chimney must extend 2 ft (.6 m) above any portion of the roof or adjacent structures within 10 ft (3 m) of th[...]

32 9 9 Chase Installations Ceiling Firestop Metal Chase T op Round T ermination Cap False Ceiling Insulation in the outside walls of the chase Attic Insulation Shield Chimney Ceiling Firestop T abs False Ceiling False Ceiling Insulation Insulation Figure 9.1 Chase Assembly 1 2 3 1. Fireplace and chimney enclosed in an exterior chase. 2. Chimney off[...]

33 Slope Downward (1/4 in. per foot minimum) T urn-down Drip Edge Chase 2 in. (51 mm) Collar on Chase T op .018 (26 ga) min. Galvanized Chase T op Figure 9.3 Chase T op Construction B. Install Fireplace & Chimney Install as per Sections 7 and 8. D. Install T ermination Cap Install the chimney sections up through the chase enclo- sure. • Refer[...]

34 Heatilator • CL36D, CR36D • 12538 • Rev V • 05/09 Storm Collar Chimney Pipe Chase T op T ermination Cap Chase 14 1/2 in. (368 mm) Maximum Collar 2 in. (51 mm) Minimum Height Caulk gaps between storm collar & pipe, and storm collar & chase top. Do NOT block air holes 3 clip brackets. Slip over chase collar and attach with screws p[...]

35 3 in (76 mm) minimum Min. Base Dim. Min. Base Dim. Min. T op Dim. Min. T op Dim. Min. Opening Width Min. Opening Width 3 in. (76 mm) tall legs Ø 17 1/2 in. (444.5 mm) Round Hole to fit over cap Length x Width to fit inside shroud 1 0 10 Shrouds • Chase top shrouds may be fi eld constructed where permitted by regional building codes. W ARNING[...]

36 3 in. (76 mm) Min. Opening Height Min. Base Dim Min. Height above radiation shield Min. Base Dim 3 in. (76 mm) Min. Radiation Shield Height from top of Chase Min. Opening Width Minimum Opening Height Minimum Base Dimension Min. Opening Width Min . Base Dimension Minimum Height above Radiation Shield Chase T op Radiation S hield 3 in. (76 mm) Rad[...]

37 1 1 11 Fi n i s hi n g A. Non-combustible Materials • Materials which will not ignite and burn, composed of any combination of the following: - Steel - Iron - Brick - T ile - Concrete - Slate - Glass - Plasters • Materials reported as passing ASTM E 136, Standard T est Method for Behavior of Metals, in a V ertical T ube Furnace at 750° C B.[...]

38 D. Finishing Material Refer to Sections 1 1.A. and Sections 1 1.B. for combus- tible/non-combustible materials. Refer to Figure 1 1.2 for non-combustible zone. W ARNING! Risk of Fire! Y ou must maintain clearances. • Use only non-combustible framing material below standoffs. • Sheetrock, wood or other combustibles must NOT be used as sheathi[...]

39 E. Combustible Mantel • Refer to the shaded areas of Figure 1 1.4 for locations and dimensions of a combustible mantel. • A combustible mantel may be positioned no lower than 12 5/8 in. (321 mm) above the top of the fi replace opening. • A combustible mantel may have a maximum depth of 10 in. (254 mm). • Combustible trim and materials c[...]

40 F . Sidewalls/Surrounds • Adjacent combustible sidewalls must be located a minimum of 18 in. (457 mm) from the fireplace opening. 16 3/4 in. Minimum 48 in. Min. 36-5/8 in. 50 deg 20 in. 4 in. 39 deg BRICK FRONT 14-1/2 in. 18 in. Min. 48 in. Min. 34 in. 39 deg 14-1/2 in. 18 in. Min. 16 3/4 in. Minimum 50 deg 20 in. Figure 1 1.5 Mantel Leg or Wa[...]

41 Firebox Repack insulation knockout Combustible materials Maintain air clearance to combustibles. Gas line Combustible materials may be located at zero clearance to gas line beyond 4 in. (102 mm) from fireplace side. Gas line 1 1/2 in. (38 mm) air space around pipe Refractory Seal with fireplace mortar or non-combust- ible sealant 4 in. (102 mm) [...]

42 1 3 13 Refere nce Materials A. Fireplace Dimensions 8-1/2 in. 1-1/2 in. SQ. GAS OPENING 1-1/2 in. DIA. ELECTRICAL KNOCKOUT 1/2 in. 5-1/4 in. 8 in. 13-3/4 in. 34 in. opening 4-3/4 in. x 6-5/8 in. O.A. KNOCKOUT 3-1/2 in. 6-3/4 in. 38-1/2 in. effective height 9 in. 22-1/2 in. 5-7/8 in. 42-1/4 in. 17-1/4 in. 2 -1/2 in. 36-5/8 in. B. Optional Compone[...]

43 C. Chimney Components The following pictures show only those chimney components which may be safely used with this fi replace. ID4 Insulated Duct UD4 Uninsulated Duct 42 in. (1067 mm) 4 in. (102 mm) i 42 in. (1067 ) 4 in. (102 mm) i Heatilator • CL36D, CR36D • 12538 • Rev V • 05/09 CAK4A Chimney Air Kit ID4 Insulated Duct/Outside Air UD[...]

44 TR-TVK TR T op V ent Kit Heatilator • CL36D, CR36D • 12538 • Rev V • 05/09 A B 14-1/2 in. (368 mm) Ceiling Firestop Assembled Diameter: 14 1/2 in./368 mm Height: 24 in./610 mm AS8 Straight Attic Insulation Shield 10-1/2 in. (267 mm) CB876 Chimney Joint Band RF371 Roof Flashing RF370 Roof Flashing Catalog # A B FS338 0-deg. 14-1/2 in. 368[...]

45 A B C D LDS33/LDS46 Decorative Shroud E D A C B LDS-BV Decorative Shroud Catalog # ABCD in. mm in. mm in. mm in. mm LDS33 36 914 36 914 8.5 216 1 1 279 LDS46 48 1219 72 1829 8.5 216 1 1 279 Catalog # A B C E E LDS-BV in. 26 12.5 15.5 22 23 mm 660 318 394 533 584 Heatilator • CL36D, CR36D • 12538 • Rev V • 05/09 TR344 Round T ermination C[...]

46 D. Service Parts Service Parts 03/09 Part numbers on following page. Service Parts Diagram CL36D 36 in. Corner Left Woodburning Fireplaces Beginning Manufacturing Date: Aug. 1997 Ending Manufacturing Date: Active 2 - Damper Kit 6 1 5 4 10 3 8 9 7 Service Parts 03/09 Service Parts List CL36D 36 in. Corner Left Woodburning Fireplaces Beginning Man[...]

47 D. Service Parts (continued) Service Parts 03/09 Part numbers on following page. Service Parts List CR36D 36 in. Corner Right Woodburning Fireplaces 2 - Damper Kit 6 1 5 4 10 3 8 9 7 Beginning Manufacturing Date: Aug. 1997 Ending Manufacturing Date: Active Service Parts 03/09 Service Parts List CR36D 36 in. Corner Right Woodburning Fireplaces Be[...]

48 – NOTES – E. Contact Information DO NOT DISCARD THIS MANUAL CAUTION • Important operating and maintenance instructions included. • Leave this manual with party responsible for use and operation. • Read, understand and follow these instructions for safe installation and operation. DO NOT DISCARD This product may be covered by one or mor[...]