Honda EU2000i manual

31Z07610 00X31-Z07-6100 o 2001-2006 Honda Motor Co., Ltd. -All Rights Reserved 2eY1 10000.2006.12 Printed in Japan Owner’ s Manual GENERA TOR EU2000i Black DIC F101 31Z07610 00X31-Z07-6100 EU2000i See page 57 for Initial Use Instructions[...]

The generator is a pot ential source of electr ical shock if misused. Do not expose the generator to moisture, rain or snow. Do not let the genera tor get wet, a nd do n ot opera te it with wet ha nds. Exhaust contains poisonous carbon monoxide gas that can build up to dangerous levels in closed areas. Breathing carbon monoxide can cause unconsciou[...]

1 INTRODUCTION Congratulations on your selection of a Honda generator. We are certain you will be pleased with your purchase o f one of the f inest generators on the market. We want to help you get the bes t results from your new generator and to operate it safely. This manual contains the information on how to do that; please read it carefully. As[...]

− − − − − − 2 A FEW WORDS ABOUT SAFETY Safety Labels Safe ty M essages Safety Headings Safety Section Instructio ns To help you make informed decisions about safety, we have provided operating procedures and other information on labels and in this manual. This information alerts you to po tential hazards that could hurt you or others. O[...]

3 CONTENTS .............................................................................. GENERATOR SAFETY . 5 ....................................................................... Safety Label Locations . 5 ............................................................ Important Safety Info rmation . 7 .............................................[...]

4 ...................................................................................... MAINTENANCE . 36 ...................................................... The Importance of Maintenance . 36 .......................................................................... Maintenance Safety . 37 ............................................ Emission C[...]

5 GENERATOR SAFETY SAFETY LABEL LOCATIONS If a label comes off or becomes hard to read, contact your Honda generator dealer for a replacement. These labels warn you of potential hazards that can cause serious injury. Read them carefully. 06/12/21 09:17:03 31Z07602_006[...]

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7 Carbon Monoxide Hazards Operator Responsibility IMPORTANT SAFETY INFORMATION Be sure that anyone who operates the generator receives proper instruction. Do not let children operate th e generator without parental supervision. Honda generators are designed to give safe and depend able service if operated according to instructions. Read and underst[...]

− − − 8 Electric Shock Hazar ds Fire and Burn Hazards Fuel vapors are extremely flam mable and may ignite after the engine has started. Make sure that any spilled fuel has been wiped up before starting the generator. Gasoline is extremely flammable and is explosive under certain conditions. Do no t smoke or allow f lames or sparks where the g[...]

9 COMPONENT IDENTIFICATION PARALLEL OPERATION OUTLETS OVERLOAD INDICA TOR LIGHT OUTPUT INDICAT OR LIGHT FUEL TANK CAP V ENT LEVER FUEL TANK CAP AC RECEPTACLES GROUND TERMINAL DC CIRC UIT PROTEC TOR DC RECEPTACLE MAINTENANCE COVER AC CIRC UIT PROTEC TOR CHOKE LEVER ENGINE SWITCH OIL ALERT INDICATOR LIGHT STARTER GRIP ECO-THROTTLE S WITCH TM 06/12/21[...]

10 SPARK PLUG MAINTEN ANCE COVER SPARK PLUG MUFFLER AIR CLEANER FRAME SERIAL NUMBER Record the frame serial number for y our future reference. Refe r to this serial number w hen ordering parts, and when making technical or warranty inquiries (see page ). Frame serial number: Date purchased: 62 06/12/21 09:12:49 31Z07602_011[...]

11 CONTROLS ENGINE SWITCH STARTER GRIP Switch position: OFF: ON: O O F F F F O O N N ENGINE SWITCH STARTER GRIP D D i i r r e e c c t t i i o o n n t t o o p p u u l l l l To start and stop the engine. To stop the engine. To start and run the engine. Do not allow the starter gr ip to snap back against the engine. Return it gently to prevent damage [...]

12 FUEL TANK CAP VENT LEVER CHOKE LEVER CHOKE LEVER O O P P E E N N O O N N O O F F F F FUEL TANK CAP V ENT LEVER CLOSED FUEL TANK CAP V ENT LEVER O O N N O O F F F F NON-CALIFORNIA TYPE CALIFORNIA TYPE The fuel tank cap is provided with a vent lever to seal the fuel tank. The vent lever must be in the O N position for the engine to run. The choke [...]

13 OUTPUT INDICATOR LIGHT OVERLOAD INDICATOR LIGHT OVERLOAD INDICA TOR LIGHT (RED) OUTPUT INDICAT OR LIGHT (GREEN) The output indicator light (green) is illuminated when t he generator is operating normally. It indicates tha t the generator is producing electrical power at the receptacles. If the generator is overloaded (in excess of 2,000 VA), or [...]

14 OIL ALERT SYSTEM GROUND TERMINAL GROUND TERMINAL OIL ALERT INDICAT OR LIGHT (RED) The generator ground terminal is connected to the frame of the generator, the metal non-current-carrying parts of the generator, and the ground terminals of each receptacle. Before using the ground terminal, consult a qualified electrician, electrical inspector or [...]

15 PARALLEL OPERATION OUTLETS ECO-THROTTLE SWITCH ON: OFF: TM O O F F F F PARALLEL OPERATION OUTLETS O O N N ECO-THROTTLE S WITCH The Eco-Throttle system automatically reduces engine sp eed when all loads are turned off or disconnected. W hen appliances are turned on or reconnected, the engine returns to the proper speed to power the electrical l o[...]

16 AC CIRCUIT PROTECTOR DC RECEPTACLE DC CIRCUIT PROTECTOR PUSH AC CIRC UIT PROTEC TOR AC RECEPTACLES AC CIRC UIT PROTEC TOR ON OFF ON OFF DC CIRC UIT PROTEC TOR DC RECEPTACLE PUSH The AC circuit protector will automatically s witch OFF if there is a short circuit or a significant overload of the generator at the AC receptacles. If the circu it pro[...]

17 GENERATOR USE CONNECTIONS TO A BUILDING ELECTRICAL SYSTEM Improper connections to a building electrical system can allow electrical current from the generator to backfeed into the utility lines. Such backfeed may electrocu te utility company workers or others who contact the lines during a power outage, and the generator may explode, burn, or ca[...]

18 SPECIAL REQUIREMENTS Do not lay the generator on its sid e when moving, storing, or operating it. Oil may leak and dam age the engine or your proper ty. There may be Federal or State Occupational Safety a nd Health Administration (OSHA) regulations, local codes, or ordinances that apply to the intended use of the gene rator. Please consult a qua[...]

19 AC APPLICATIONS The total power requirements (VA) of all appliances connected mus t be considered. Appliance and power tool m anufacturers usually list rating information near the model number or serial number. For continuous operation, do not exceed the rated power. Rated power is: Limit operation requiri ng maximum power to 30 m inutes. Maximu[...]

20 AC OPERATION OVERLOAD INDICA TOR LIGHT (RED) OUTPUT INDICAT OR LIGHT (GREEN) Most motorized appliances require more than their rated wattage for startup. Plug in the appliance. Before connecting an appliance to the generator, make sur e that it is in good order and that its electrical rating does not exceed that of the generator. Then start the [...]

21 AC PARALLEL OPERATION APPLICATIONS Substantial overloading that continuously lights the overload indicator light (red) may damage the generator. Marginal overloading that temporarily lights the overload indicator light (red) may shorten the service life of the generator. For single generator operation, the parallel operation kit must be removed.[...]

22 Limit operation requiri ng maximum power to 30 m inutes. Maximum power in par allel operation is: For continuous operation, do not exceed the rated power. Rated power in parallel operation is: The total power requirements (VA) of all appliances connected mus t be considered. Appliance and power tool m anufacturers usually list rating information[...]

23 AC PARALLEL OPERATION PARALLEL OPERATION KIT (optional equipment ) Connect the parallel operation kit between the two EU2000i generators following the instructions supplied with the kit. If the generators are overloaded (see page ), or if there is a short circuit in a connected appliance, the overload ind icator lights (red) will go ON. The over[...]

− ＋− 24 DC OPERATION Connecting the batter y charging cable (optional equipm ent): The battery gives off explosive gases; keep sparks, flames and cigarettes away. Provide adequate ventilation when char ging or using batteries . WARNIN G: Wash hands after handling. PUSH OFF ON DC CIRC UIT PROTEC TOR DC RECEPTACLE When using the DC ou tput, tur[...]

− ＋ − 25 Disconnecting the batter y charging cable: BLACK LEAD RED LEAD BATTERY CHARGING CABLE (optional equipment ) An overloaded DC circuit, excessive c urrent draw by the battery, or a wiring problem will trip the DC circuit protector (PUSH button extends out). If this happens, wait a few minutes before pushing in the circuit protector to [...]

26 ECO-THROTTLE SYSTEM O O F F F F O O N N ECO-THROTTLE S WITCH TM TM Appliances with large start-up p ower demands may not allow the engine to reach normal operating r pm when they are connected to the generator. Turn the Eco-Throttle to the OFF position a nd connect the appliance to the generator. If the en gine still will not reach normal operat[...]

27 HIGH ALTITUDE OPERATION At high altitude, the standard carburetor air/ fu el mixture will be too rich. Performance will decrease, and fuel consumption will increase. A very rich mixture will also foul the spark plug and cause hard starting. Operation at an a ltitude that dif fers f rom that at which this en gine was certified, for extended perio[...]

28 PRE-OPERATION CHECK ENGINE OIL AMBIENT TEMPERATU RE SAE VISCOSITY GRADES COVER SCREW MAINTENANC E COVER Check the oil level BEFORE EACH USE with the generator on a level surface and the engine stopped. Use 4-stroke motor oil that meets or exceeds the requirem ents for API service classification SJ or later (or equivalent). Always check the API S[...]

29 DIPSTICK OIL FILLER CAP UPPER LIMIT Remove the oil filler cap and wipe the dipstick clean. Check the oil level by inse rting the dipstick into the f iller neck without screwing it in. If the level is l ow, fill to the u pper limit of the o il filler neck with the recommen ded oil. Reinstall the maintenance cover and tighten the cover screw secur[...]

30 REFUELING Gasoline is highly flammable and explosive. You can be burned or seriously injured when handling fuel. Stop the engine and keep heat, sparks, and flame away. Handle fuel only outdoors. Wipe up spills immediately. FUEL TANK CAP UPPER LIMIT MARK NON-CALIFORNIA TYPE With the engine stopped , remove the fuel tank c ap and check the f uel l[...]

31 UPPER LIMIT MARK FUEL TANK CAP CALIFORNIA TYPE TETHER After refueling, t ighten the fuel cap until it clicks. 06/12/21 09:16:10 31Z07602_032[...]

32 FUEL RECOMMENDATIONS This engine is c ertified to operate o n regular unleaded gasoline with a pump octane rating of 86 or higher. Never use stale or c ontaminated gasoline or a n oil/ gasoline mixture. Avoid getting dirt or water in the fuel tank. You may use regular unleaded gasoline containing no more than 10% Ethanol (E10) or 5% Methanol by [...]

33 STARTING THE ENGINE STARTING THE ENGINE Carbon mo noxide ga s is tox ic. Breathing it ca n cause unconsciousness and even kill you. Avoid any enclosed areas, partially enclosed areas or activities that may expose you to carbon monoxide. For your safety, avoid starting or operating the generator in an enclosed area such as a garage. Your generato[...]

34 If the choke lever was moved to the CLOSED position to start the engine, gradually move it to the OPEN pos ition as the e ngine warms up. If you wish to us e the Eco-Throttl e system, turn the Eco -Throttle switch to the ON position af ter the engine has warmed up f or 2 or 3 minutes. Refer to the AC OPERATION (see page ) or DC OPERATION (see pa[...]

35 STOPPING THE ENGINE STOPPING THE ENGINE Unplug appliances from the generator receptacles. The fuel valve will automatically close. To stop the engine in an emergency, simply turn the engine switch to the OFF position. Under normal condi tions, use the foll owing procedure. Turn the engine switch to the OFF position. Allow the engine to cool well[...]

36 MAINTENANCE THE IMPORTANCE OF MAINTENANCE Maintenance, replacement, or r epair of the emission control devices and systems may be perform ed by any engine repair establishment or individual, using parts that are ‘‘certified’’ t o EPA standards. Improper maintenance, or failur e to correct a problem before operation, can cause a malfuncti[...]

− − − 37 MAINTENANCE SAFETY Safety Precautions Carbon monoxide poisoning from engine exhaust . Burns from h ot parts. Injury from moving parts. Failure to properl y follow maintenance inst ructions and precautions can cause you to be seriously hurt or killed. Always follow the procedur es and precautions in the ow ner’s manual. Some of the [...]

38 EMISSION CONTROL SYSTEM INFORMATION Source of Emissions Tampering and Altering The U.S. and California Clean Air Acts The combustion process produces car bon monoxide, oxides of nitrogen, and hydrocarbons. Control of hydrocarbons and oxides of nitrogen are very impor tant because, under certain conditions, they react to form photochemical smog w[...]

39 Problems That May Affect Emissions Replacement Parts Maintenance If you are aware of any of the follow ing symptoms, have your engine inspected and repaired by your servicing dealer. Hard starting or stalling after starting. Rough idle. Misfiring or backfiring under load. Afterburning (backfiring). Black exhaust smoke or high fuel c onsumption. [...]

− − − 40 AIR INDEX (Models certified for sale in California) The Air Index Information hang tag must r emain on the generator until it is sold. Remove the hang tag before operating the generator . 300 hours (0 80 cc, inclusive) 500 hours (greater than 80 cc) 1,000 hours (225 cc and greater) 125 hours (0 80 cc, inclusive) 250 hours (greater th[...]

41 MAINTENANCE SCHEDULE Engine oil Air cleaner Spark plug Spark arrester Valve clearance Combustion chamber Fuel tank and filter Fuel line Check level Change Check Clean Check-ad just Replace Clean Check-read just Clean Clean Check Perform at every indic ated month or oper ating hour interv al, whichever comes first. ITEM REGULAR SERVICE PERIOD (3)[...]

42 ENGINE OIL CHANGE OIL FILLER NECK UPPER LIMIT Drain the used oil while the engine is warm. Warm oil drains quickly and completely. Place a suitable container next to the engine to catch the used oil. Turn the engine switch and vent lever to the OFF positio n to reduce the possibility of fuel leakage. Remove the oil f iller cap/ dipstic k, and dr[...]

43 Wash your hands with soap and water after handling used oil. Improper disposal of engine oil c an be harmful to the enviro nment. If you change your own oil, please dispos e of it properly. Put it in a sealed container, and ta ke it to a recycling c enter. Do not discard it in a trash bin, dump it on the gr ound, or pour it down a dr ain. 06/12/[...]

44 AIR CLEANER SERVICE Using gasoline or flammable solvent t o clean the a ir filter can cause a fire or explosion. Use only soapy water or nonflammable solvent. AIR CLEANER COVER AIR CLEANER COVER SCREW OUTER FILTER COVER SCREW MAINTENANCE COVER MAIN FILTER A dirty air cleaner will restrict air flow to the carburetor. To prevent carburetor malfunc[...]

45 AIR CLEANER CASE AIR FILTERS AIR CLEANER CASE SCREW RUBBER SEAL Reinstall the air filters. Make sure that the rubber seal is set in the groove of the air cleaner cover. Reinstall the air cleaner cover, and tighten the air cleaner cover screw. Reinst all the mainte nanc e cov er, and tighten the cover sc rew securely. 5. 6. 7. 8. 06/12/21 09:20:4[...]

46 SPARK PLUG SERVICE Recommended spark plug: SPARK PLUG MAINTENANC E COVER SPARK PLUG CAP SPARK PLUG WRENCH SPARK PLUG CAP In or der to se rvice t he spark plu g, you wi ll need a spark plug w rench (commercially available). To ensure proper engine operation, the spark plug must be properly gapped and free of deposits. An incorrect spark plug can [...]

− −− − − 47 0.024 0.028 in (0.60 0.70 mm) SEALING WASHER A f t e rt h es p a r kp l u gi ss e a t e d ,t i g h t e nw i t has p a r k p l u gw r e n c ht o compress the w asher. If installing a new spark plug, tighten 1/ 2 turn after the spark plug seats to compres s the washer. If reinstalling a u sed spark plug, tighten 1/ 8 1/4 turn af[...]

48 SPARK ARRESTER MAINTENANCE MUFFLER GASKET SPARK ARRESTER MUFFLER 6m mB O L T S 6 mm SCREWS MUFFLER PROTECTOR Clean the spark arrester as follows: If the generator has b een running, the muffler will be very hot. Allow it to cool before proceeding. The spark arrester must be serviced every 100 hours t o maintain its efficiency. Remove the four 6 [...]

49 Use a brush to re move carb on dep osits f rom the spark a rrester screen. Inspect the screen for breaks or tears and replace it if necessary. Check the muffler gask et; replace if damaged. Rein stall the muffler gasket, the spark arrester, the muffler, and the muff ler protector in the reverse order of rem oval. 3. 4. 5. 06/12/21 09:21:15 31Z07[...]

50 TRANSPORTING/STORAGE TRANSPORTING Take care not to drop or stri ke the generator when transporting. Do not place heavy objects on the generator. To prevent fuel spillage when transporting, the generator should be secured upright in its normal operating position, with the engine switch OFF a nd the fu el tank ca p vent lever turn ed ful ly counte[...]

＊ ＊ ＊ 51 STORAGE STORAGE TIME RECOMMENDED SERVICE PROCEDURE TO PREVENT HARD STARTING Before storing the unit for an extended period: 1. Be sure the storage area is free of excessive humidity and dust. 2. Service according to the table below: Less than 1 month 1 to 2 months 2 to 6 months 6 months or more No preparation required Fill with fresh[...]

52 Storage Procedure You can be burned or seriously injured when handling fuel. Gasoline is highly flammable and explosive. Keep heat, sparks, and flame away. Handle fuel only outdoors. Wipe up spills immediately. DRAIN SCREW NON-CALIFORNIA TYPE SHOWN Drain the gasoline. Unscrew the fuel tank ca p, remove the debris sc reen, and empty the fuel tank[...]

53 Change the engine oil (see page 42). Remove the spark plug, and pour about a tablespo on of clean engine oil into the cylinder. Cr ank the engine several revolutions to distribute the oil, then reinstall t he spark plug. Reinstall the spark plug cap on the spark plug securely. Reinstall the spark plug maintenance cover. Reinstall the maintenance[...]

54 TROUBLESHOOTING When the engine will not start: Is there fuel in the tank? Is there enough oil in the engine? Is the spark plug in good condition? If the engine still does not start, take the generator to an authorized Honda generator dealer. Refill the fuel tank (see page 30). Add th e reco m- mended oil (see page 28). Clean, readjus t gap, and[...]

55 Appliance does not operate: Check the e lectrical ap- pliance or equipment for any defects. Is the DC c ircuit protector on? No electricity at the DC receptacle: Take t he gener at or to an authorized Honda generator dealer. Take t he gener at or to an authorized Honda generator dealer. Replace the elect rical ap- pliance or equipment. Take the [...]

56 WIRING DIAGRAM 06/12/21 09:22:11 31Z07602_057[...]

57 INITIAL USE INSTRUCTIONS ADDING ENGINE OIL WITHOUT OIL Do not over fill the en gine wi th oil. COVER SCREW MAINTENANCE COVER OIL FILLER CAP/DIPST ICK UPPER LIMIT The generator is shipped in the engine. With the generator in a level position, remove the oil filler cap/ dipstick. If the engi ne is overf illed, the excess oil may be transferred to [...]

58 ADDING FUEL Gasoline is highly flammable and explosive. Stop the engine and keep heat, sparks, and flame away. Handle fuel only outdoors. Wipe up spills immediately. You can be burned or seriously injured when handling fuel. This engine is certified to o perate on unleaded gasoline with a pump octane rating of 86 or higher. Never use stale or co[...]

59 FUEL TANK CAP UPPER LIMIT MARK FUEL TANK CAP UPPER LIMIT MARK NON-CALIFORNIA TYPE CALIFORNIA TYPE NON-CALIFORNIA TYPE CALIFORNIA TYPE TETHER Remove the fuel tank cap. Fuel can damage paint and pla stic. Be careful not to s pill fuel when filling your fuel tank. Damage caused by spilled f uel is not covered under warranty. Fuel carefully to a voi[...]

− − − − − 60 BEFORE OPERATION GENERATOR SAFETY CONTROLS GENERATOR USE PRE-OPERATION CHECK STARTING THE ENGINE STOPPING THE ENGINE MAINTENANCE SCHEDULE VENT LEVER O O F F F F O O N N VENT LEVER O O N N O O F F F F NON-CALIFORNIA TYPE CALIFORNIA TYPE After refueling, tighten the fuel cap securely (Non-Calif ornia type). After refueling, tig[...]

− ± ± − − 〔× 〕 〔× × 〕 61 SPECIFICATIONS Tuneup ITEM SPE CIFICATION Dimensions Engine Generator MAINTENANC E EAAJ 8.5: 1 Forced air Full transistor CR5HSB (NGK) GX100 20.2 in (512 mm) 11.4 in (290 mm) 16.7 in (425 mm) 45.9 lbs (20.8 kg) 6.01 cu-in (98.5 c m ) 0.42 US qt (0.40 ) 0.95 US gal (3.6 ) Spark plug gap Valve clearance (co[...]

62 TECHNICAL & CONSUMER INFORMATION Dealer Locator Informati on Customer Service Inform ation Visit our website: www.hondapowerequipment.com Servicing dealership personnel are trained pr ofessionals. They should be able to answer most questions yo u may have. If you encou nter a problem that your dealer does not solve to your satisfac tion, ple[...]

63 Honda Publications Shop Manual Parts Catalog Accessories Catalog This manual covers complete maintenance and overhaul procedures. It is intended to be used by a skilled technician. Avail able t hrou gh your Honda d ealer or th rough Helm I nc. at 1 8 8 8 - 292-5395 or visit www.hondapowerequipment.com This manual provides comp lete, illustrated [...]

64 Distributor’s L imited Warran ty PRODUCTS COVERED BY THIS WARRANTY LENGTH OF WARRANTY (from date of original retail pur chase) To Qualify f or this W arranty: What American Honda will Repair or R eplace Under Warrant y: To Obtain Warran ty Service: The product must be purchased in the U nited States, Puerto Rico, or the U.S. Virgin Islands fro[...]

65 Exclusions: Disclaimer of Consequenti al Damage and Limi tati on of Implied War rantie s: Your Warrant y Rights And Obligat ions: Cali fornia Emissio n Control Sy stem Wa rranty This warranty does not extend to parts affecte d or damaged by accident and/ or collision, no rmal wear, fuel contamination , use in an application for which the product[...]

66 Other States, U.S. territories and Canad a All of the United States and Canada Manufacturer’s Warranty Coverage: Owner’s Warranty Responsibility: In other areas of the United States and in Canada, your engine must be designed, built, and equipped to meet the U.S. EPA and Envir onment Canada emission standards for spark-ignited engines a t or[...]

67 Warranty Coverage: If you have any questions regarding your warranty rights and responsibilities, you should contact the Honda Office in your region: American Honda Motor C o., Inc. Pow er Equipm ent Cust ome r Relations 4900 Marconi Drive Alpharetta, Georgia 30005-8847 Telephone: (770) 497-6400 Honda Canada Inc. Pow er Equipm ent Cust ome r Rel[...]

68 To Obtain Warran ty Service: Exclusions: You must take your Honda Power Equipment engine or the product on which it is installed , along with your sales registration card or other proof of original purchase date, at your expense, to any Honda Power Equipment dealer who is a uthorized by Honda t o sell and service that Honda product during his no[...]

＊ ＊ ＊ 69 Disclaimer of Consequenti al Damage and Limi tati on of Implied War rantie s: SYSTEMS COVERED BY THIS WARRANTY: PARTS DESCRIPTION: Emissio n Control S ystem W arranty P arts: American Honda Motor Co., Inc. and Honda Can ada Inc. disclaim any responsibility for incidental or consequential damages such as loss of time or the use of the[...]

70 INDEX .............................................................. COMPONENT IDENTIFICATION . 9 ................................................................................................ CONTENTS . 3 .............................................................................................. CONTROLS . 11 ..............................[...]

71 ...................................................................................... MAINTENANCE . 36 ........................................................................... Air Cleaner Service . 44 ............................................................................................. Air Index . 40 .................................[...]

72 MEMO 06/12/21 09:24:07 31Z07602_073[...]

31Z07610 00X31-Z07-6100 o 2001-2006 Honda Motor Co., Ltd. -All Rights Reserved 2eY1 10000.2006.12 Printed in Japan Owner’ s Manual GENERA TOR EU2000i Black DIC F101 31Z07610 00X31-Z07-6100 EU2000i See page 57 for Initial Use Instructions[...]