Honeywell 40002083 manual

Airport Systems Installation and Operation Guide for Programmable Logic Controller Health Monitoring System Model 40002083 Manual Number EPM40002083-001 Honeywell Airport Sy stems 550 State Route Urbana, OH 43078 Phone (937) 484-2000 Fax (937) 484-2101 www.o bli gh tin g. com Copyright 2007 Honey well International All Rights Reserv ed[...]

Airport Systems PLC Health Monitoring & Reporting Sys i Manual EPM40002083-001 Rev - HISTORY OF REVISIONS Rev. Comment ECO# Approved Date 1 Preliminary NOTICE The integrity and reliability of Honey well airport lighting systems are dependent on the use of Honeyw ell parts and components. To ensure the optimum performance and reliability of your[...]

Airport Systems PLC Health Monitoring & Reporting Sys ii Manual EPM40002083-001 Rev - DISCLAIMERS This manual could contain technical ina ccuracies or typographical errors. Honeywell reserves the right to revise th is manual from time to time of the contents thereof without obligation of Honeywell to not ify any person of such revision or chang[...]

Airport Systems PLC Health Monitoring & Reporting Sys iii Manual EPM40002083-001 Rev - TABLE OF CONTENTS 1.1 LIMITED WARRANT Y .................................................................................................................. I SAFETY INFO RMATION ..................................................................................[...]

Airport Systems PLC Health Monitoring & Reporting Sys iv Manual EPM40002083-001 Rev - TABLE OF FIGURES Figure 2.2-1 PLCHM R Module ..................................................................................... 2-3 Figure 2.2-2 Master Controller wit h PLCHMR Module In stalled ................................... 2-4 Figure 2.2-3: Model SG [...]

Airport Systems PLC Health Monitoring & Reporting Sys v Manual EPM40002083-001 Rev - SAFETY INFORMATION This section contains general safety instru ctions for using your Honeywell equipment. Task and equipment-specific Warnings are included in other sections of this manual where appropriate. Read all Warnings and follow all inst ructions carefu[...]

Airport Systems PLC Health Monitoring & Reporting Sys vi Manual EPM40002083-001 Rev - QUALIFIED PERSONNEL The term “qualified personnel ” is defined here as individuals who thoroughly understand the equipment and its safe operation, maintenance, and repair. Qua lified personnel are physically capable of performing the required tasks, famili[...]

Airport Systems PLC Health Monitoring & Reporting Sys vii Manual EPM40002083-001 Rev - WARNING! KEEP AWAY FROM LIVE CIRCUITS. OPERATION AND MAINTENANCE PERSONNEL MUST OBSERVE ALL SA FETY REGULATIONS AT ALL TIMES. DO NOT CHANGE PLUG-IN COMPONENTS OR MAKE ADJUSTMENTS INSIDE EQUIPMEN T WITH THE HIGH VOLTAGE SUPPLY ON. UNDER CERTAIN CONDIT IONS, TH[...]

Airport Systems PLC Health Monitoring & Reporting Sys 2-1 Manual EPM40002083-001 Rev - SECTION 2. GENERAL INFORMATION 2.1 Scope This manual provides information about the in stallation, operation, and maintenance of the Programmable Logic Controller Health M onitoring and Reporting (PLCHMR) System manufactured by Honeywell. 2.2 General Descript[...]

Airport Systems PLC Health Monitoring & Reporting Sys 2-2 Manual EPM40002083-001 Rev - 2.2.3 Model SGF-60-E Flash-head rep la c eme n t Mi c ro -C on tro l le r U ni t The SGF-60E Flash-head (see Figur e 2.2-3) is a micro-cont roller based system that is designed to control a capacitor dischar ge xenon flash tube unit. The Flash-head receives i[...]

Airport Systems PLC Health Monitoring & Reporting Sys 2-3 Manual EPM40002083-001 Rev - Top view Side view Relay Interface Card Single Board Computer Power Supply Power On LE D PLCHMR Configuration Serial Port Mounting Plate StrobeGuard Control and Status Network wiring. Figure 2.2-1 PLCHMR Module[...]

Airport Systems PLC Health Monitoring & Reporting Sys 2-4 Manual EPM40002083-001 Rev - Figure 2.2-2 Master Controller with PLCHMR Module Installed[...]

Airport Systems PLC Health Monitoring & Reporting Sys 2-5 Manual EPM40002083-001 Rev - Figure 2.2-3: Model SGF-60E Flash Head NC C NO NC C NO AC + - AC NC C NO[...]

Airport Systems PLC Health Monitoring & Reporting Sys 2-6 Manual EPM40002083-001 Rev - Safety Precautions The following general safety precautions must be observed during all phases of operation, service, and repair of this equipment. Failure to comply with these precautions or with specific warnings elsewhere in this m anual violates safety st[...]

Airport Systems PLC Health Monitoring & Reporting Sys 2-7 Manual EPM40002083-001 Rev - 8. Capacitor Discharge Procedure. Attach one end of the capacitor discharge tool to chassis ground firs t, then the other end to any of the relay terminals. Hold for 3 seconds , or until the indicator turns off.[...]

Airport Systems PLC Health Monitoring & Reporting Sys 2-8 Manual EPM40002083-001 Rev - WARNING! This system uses lethal voltages in the Flash-head. Unless absolutely necessary, do not attempt to service or adjust the equipment with AC line power applied. Safety interlock switches are provid ed in the Flash-head enclosure to interrupt main AC po[...]

Airport Systems PLC Health Monitoring & Reporting Sys 2-9 Manual EPM40002083-001 Rev - 2.3 Specifications Electrical Input: PLCHMR Modul e .................................................................................... 3 Watts . 5 VDC. Mechanical Properties: PLCHMR Module Weight .............................................................[...]

Airport Systems PLC Health Monitoring & Reporting Sys 3-1 Manual EPM40002083-001 Rev - SECTION 3. INSTALLATION & POWER UP WARNING! Modifications to the Power Supply are required for certain applications. Remove input power at circuit breaker s and discharge capacitors w ith an approved grounding rod before attempting any necessary modificat[...]

Airport Systems PLC Health Monitoring & Reporting Sys 3-2 Manual EPM40002083-001 Rev - • POWER SWITCH: Toggle switch that turns input AC line power on/off in the Master Controller. Does not affect AC power to the Flash-heads. Input voltage is present at terminal block PB1, even with the power switch turned off. • RESET Switch: Momentary pus[...]

Airport Systems PLC Health Monitoring & Reporting Sys 3-3 Manual EPM40002083-001 Rev - MCU’s socket has a notch along the outside edge on one of the short si des this is the top side of the socket. CAUTION! Do not use excessive force when you remove or install the chip from/into its socket. Excessive for ce can bend or damage the MCU Pins or [...]

Airport Systems PLC Health Monitoring & Reporting Sys 3-4 Manual EPM40002083-001 Rev - Replace existing MCU PN- 40000328 with new MCU PN- 40002085 40000328-001 Location of 4 Screws to be removed for the PLCHMR Module Standoffs Figure 3.3-1 Model SGC-60 Master Controller with MCU High-lighted[...]

Airport Systems PLC Health Monitoring & Reporting Sys 3-5 Manual EPM40002083-001 Rev - 3.3.3 PLCHMR Module Installation The installation kit provides a PLCHMR module P/N 40002083 that is mounted inside the Master Controller Enclosure. This modul e is mounted to four 2.5” high standoffs and has five (5) wires to connect to the Master Controlle[...]

Airport Systems PLC Health Monitoring & Reporting Sys 3-6 Manual EPM40002083-001 Rev - Red Black PLCHMR Module Output Relay Terminal Blocks TB8 TB-5 Figure 3.3-2 PLCHMR Modul e Mounted on and Wired to Master Controller[...]

Airport Systems PLC Health Monitoring & Reporting Sys 3-7 Manual EPM40002083-001 Rev - Red Wire Black Wire Figure 3.3-3 Terminal Block- 8 +16V - Red and GND –Black Wire Connections 3.3.3.3 PLCHMR Module Mount The PLCHMR module mounts to the four 2.5” high standoffs that were installed per directions in Section 3.3.3.1. Note the location and[...]

Airport Systems PLC Health Monitoring & Reporting Sys 3-8 Manual EPM40002083-001 Rev - b) Next, loosen the plug-in terminal’s screw labeled #2 as shown in Figure 3.3-4 sufficiently to insert the PLCHMR module’s Blue wire into this terminal position along with maintaining any existing wiring connections. c) Finally, sufficiently loosen the p[...]

Airport Systems PLC Health Monitoring & Reporting Sys 3-9 Manual EPM40002083-001 Rev - The MCU is pressed into a rectangular so cket. This socket has a notch along the outside edge on one of the short sides this is the top side of the socket. CAUTION! Do not use excessive force when you remove or install the chip from/into its socket. Excessive[...]

Airport Systems PLC Health Monitoring & Reporting Sys 3-10 Manual EPM40002083-001 Rev - 40000324-001 Figure 3.3-5 MCU Location on Flash Head Digital Logic Controler[...]

Airport Systems PLC Health Monitoring & Reporting Sys 3-11 Manual EPM40002083-001 Rev - 3.4 Flash Head Status Reporting Relay Installation Wiring The PLCHMR features eight (8) configurabl e status reporting outputs. Each output connects to a form-c relay via three screw terminal connections. Each screw terminal connection is uniquely tied to on[...]

Airport Systems PLC Health Monitoring & Reporting Sys 3-12 Manual EPM40002083-001 Rev - Tri-M Engineering http://www.Tri-M.com R104-V2 0896 1 2 3 1 2 3 1 2 3 1 2 3 Relay 8 Relay 7 Relay 6 Relay 5 1 2 3 Relay 4 1 2 3 Relay 3 1 2 3 Relay 2 1 2 3 Relay 1 Digital Inputs Do Not Use Figure 3.4-1 PLCHMR's Output Relay connection Diagram -[...]

Airport Systems PLC Health Monitoring & Reporting Sys 3-13 Manual EPM40002083-001 Rev - 3.5 Final Installation Check Before applying power to the equipment, perform the procedures in the following sections. If any test does not pass, please consult Sections 3.3.3.2 and 3.3.3.4 in this manual or call Honeywell Techni cal Support at (805) 581-559[...]

Airport Systems PLC Health Monitoring & Reporting Sys 3-14 Manual EPM40002083-001 Rev - 1. Verify POWER SWITCH is turned OFF. 2. Verify LOCAL / REMOTE switch is set to LOCAL. 3. Verify MODE switch is set to DAY. 4. Turn on circuit breaker to apply power to Master Controller. 5. Turn on circuit breaker to apply power to Flash-heads. 6. Turn POWE[...]

Airport Systems PLC Health Monitoring & Reporting Sys 3-15 Manual EPM40002083-001 Rev - Wait 1 minute and measure t he voltage between TB1-1 and TB1-2 to verify the voltage is 12-18 VAC. Repeat steps 7 - 10 to a ssure proper recovery after reset. Figure 3.6-1 Master Controller Circuit Board[...]

Airport Systems PLC Health Monitoring & Reporting Sys 3-16 Manual EPM40002083-001 Rev - Note: Before performing any tests of the Flash Head Reporting Relay wiring the system must be configured using the PLCHMR System Maintenance and Configuration Menus. 3. 7 PL CHM R Sys te m Maintenance and Configuration Menus 3.7.1 PLCHMR System Maintenance &[...]

Airport Systems PLC Health Monitoring & Reporting Sys 3-17 Manual EPM40002083-001 Rev - Figure 3.7-1 PC to PLCHMR RS-232 Seri al Port Interface Cable Connections[...]

Airport Systems PLC Health Monitoring & Reporting Sys 3-18 Manual EPM40002083-001 Rev - 4) Exit 3) Facility Information 2) Report Configuration 1) Light Configuration HMS Maintenance Menu 25) Exit 3) 1 1 151 SW 1 2) 1 1 152 SE 2 1) 1 1 151 NW 1 Lamp_ID Tier_Lvl Height Facing_Dir Priority HMS Light Configuration Menu 5) Exit 4) Relays & ETHE[...]

Airport Systems PLC Health Monitoring & Reporting Sys 3-19 Manual EPM40002083-001 Rev - iii) no parity, iv) 1 stop bit. d) Apply power and wait for login prompt. If power is already applied and a login prompt is not shown press the enter key. e) After the login prompt “ login > ” is displayed then type “maint” and wait for the passwo[...]

Airport Systems PLC Health Monitoring & Reporting Sys 3-20 Manual EPM40002083-001 Rev - 4 flash heads are assigned to a tier as this would represent the physical installation of the flash heads on one tier of a tower. iii. Height – The height as measured from ground level of the obstruction/tower. iv. Facing_Dir – Nearest facing cardinal co[...]

Airport Systems PLC Health Monitoring & Reporting Sys 3-21 Manual EPM40002083-001 Rev - Menu (see Figure 3.7-5. Once in the Modify Light Menus select the menu item to edit by entering the row number of t he menu item and pressing enter. To erase all configuration data for a specific light listed in the HM S Light Configuration Menu enter the ro[...]

Airport Systems PLC Health Monitoring & Reporting Sys 3-22 Manual EPM40002083-001 Rev - HMS Report Configuration Menu Current Report Method: RELAYS + ETHERNET 1) NONE - Change Report method to none. 2) RELAYS - Change Report method to relays. 3) ETHERNET - Change Rep ort method to ethernet. 4) RELAYS+ETHERNET - Change Report method to include b[...]

Airport Systems PLC Health Monitoring & Reporting Sys 3-23 Manual EPM40002083-001 Rev - 3.7.6 Verify Local Mode Operation All switches and indicators listed in this section are in the Master Controller. 3.7.6.1 Day Mode: 1. Verify MODE Switch is set to DAY. 2. Verify Day mode LED DS25 (Figur e 3.6-1, Item 3) is lit red. 3. After about 6 seconds[...]

Airport Systems PLC Health Monitoring & Reporting Sys 3-24 Manual EPM40002083-001 Rev - 5. Verify relay status LEDs DS 29-DS31 are lit green, and DS32 and DS33 are off. (DS29 - DS33: Figure 3.6-1, Item, 5,) 6. If you have a White-Only System: After 6 seconds, Verify all Flash-heads are flashing in sync and in Night mode (lowest brightness, ~1/8[...]

Airport Systems PLC Health Monitoring & Reporting Sys 3-25 Manual EPM40002083-001 Rev - (l) If you have more than one Red Beacon at the top level, repeat the simulated failure test for each Red Beacon.[...]

Airport Systems PLC Health Monitoring & Reporting Sys 4-1 Manual EPM40002083-001 Rev - SECTION 4. PRINCIPLES OF OPERATION 4.1 Overall Description The PLCHMR is a product that consists of hardware and software to provide health monitoring and remote reporting services . PLCHMR is integrated into the StrobeGuard® System. The PLCHMR uses a single[...]

Airport Systems PLC Health Monitoring & Reporting Sys 5-1 Manual EPM40002083-001 Rev - SECTION 5. MAINTENANCE 5.1 PLCHMR Module The PLCHMR module requires no periodic maintenance.[...]

Airport Systems PLC Health Monitoring & Reporting Sys 6-1 Manual EPM40002083-001 Rev - SECTION 6. REPLACEMENT PARTS Description Part Number SGC-60 Master Controller Master Controlle r Replacement MCU -------------------- 40002085- 001 SGF-60-E Flash-head Digital Controller, Replacement MCU -------------------- 40002084- 001 PLCHMR Module Module[...]

Airport Systems PLC Health Monitoring & Reporting Sys 7-1 Manual EPM40002083-001 Rev - SECTION 7. APPENDIX A – EXAMPLES 7.1 Light Configuration Examples The HMS Light Configuration Menu provides the flexibility and configurability to address most field installations. This section provi des specific examples that demonstrate some possible conf[...]

Airport Systems PLC Health Monitoring & Reporting Sys 7-2 Manual EPM40002083-001 Rev - 7 4 1 8 9 5 6 2 3 Tier 1 Tier 2 Tier 3 Flash Head # Flash Head Installation with 9 Flas h Heads, installe d on three tiers ( levels). Each t ier has three Flas h Heads. Flash Heads numbers corr espond to the u nique ID or address set on the Flash Head’s dig[...]

Airport Systems PLC Health Monitoring & Reporting Sys 7-3 Manual EPM40002083-001 Rev - HMS Light Con figuration Me nu Lamp_ID Tier_Lvl He ight Facing_Dir Priority 1) 1 1 151 NW 1 2) 2 2 152 SE 1 3) 3 3 153 SW 1 4) 4 4 133 NW 2 5) 5 5 133 SE 2 6) 6 6 133 SW 2 7) 7 7 113 NW 5 8) 8 7 113 SE 5 9) 9 7 113 SW 5 10) 11) 12) 13) 14) 15) 16) 17) 18) 19)[...]

Airport Systems PLC Health Monitoring & Reporting Sys 7-4 Manual EPM40002083-001 Rev - Relay #1 FLASH HEAD 1 Flash/Fail Status Relay State 13 2 TRM #1 Relay #3 FLASH HEAD 3 Flash/Fail Status Relay State 13 2 TRM #3 Relay #2 FLASH HEAD 2 Flash/Fail Status Relay State 13 2 TRM #2 Relay #5 FLASH HEAD 5 Flash/Fail Status Relay State 13 2 TRM #5 Rel[...]

Airport Systems PLC Health Monitoring & Reporting Sys 7-5 Manual EPM40002083-001 Rev - A typical configuration would be to create eight tiers (or groups). Each tier would be a collection of three Flash Heads. Each tier’s status would be collect by its assigned TRM and then reported by the relay whose number i dentifies the tier or (TRM) numbe[...]

Airport Systems PLC Health Monitoring & Reporting Sys 7-6 Manual EPM40002083-001 Rev - 13 2 & 4 6 5 TRM #2 Relay #2 FLASH HEAD 4 FLASH HEAD 5 FLASH HEAD 6 Flash/Fail Status Relay State 13 2 & 7 9 80 TRM #3 Relay #3 FLASH HEAD7 FLASH HEAD 8 FLASH HEAD 9 Flash/Fail Status Relay State 13 2 & 10 12 11 0 TRM #4 Relay #4 FLASH HEAD 10 FLA[...]