Honeywell Central Heating Cooker Natural Gas manual

Central Heating Cooker Natural Gas Instructions for Use, Installation and Servicing For use in GB, IE (Great Britain and Eire) C603352 Issue 2 (Jan 2004) IMPORTANT The front casing of this appliance will become hot whilst in operation, it is therefore recommended that a suitable guard should be used for the protection of young children, the elderly[...]

2 HEALTH AND SAFETY INFORMATION FOR THE INSTALLER AND SERVICE ENGINEERS Under the Consumer Protection Act 1987 and the Health and Safety at Work Act 1974, it is a requirement t o provide information on substances hazardous to health (COSHH Regulations 1988). The Company takes every reasonable care to ensure that these products are designed and cons[...]

3 GENERAL SAFETY INSTRUCTIONS Read and understand this booklet before operating and installing this appliance. 1 The person(s) who installs this appliance, commissions, services or carries out any remedial work, ie electrical fault finding must be Corgi registered. 2 The cooker should not be altered in any shape or form. 3 Approved spare parts only[...]

4 CONTENTS Imortant Information 5 USER INSTRUCTIONS 6 Oven Cooking Guide 10 Care of the Cooker 12 Fault Finding Charts 13 After Sales Service Information 14 Technical Details 16 Site Requirements 17 INSTALLATION INSTRUCTIONS 19 Flue Systems 22 Water Systems 24 Electrical Supply 27 SERVICING INSTRUCTIONS 31 Replacement of Parts 31 Fault Finding Char[...]

5 IMPORTANT INFORMATION Congratulations you are now the proud owner of the new Redfyre Central Heating Cooker which is capable of providing full central heating and domestic hot water. As manufacturers we are proud of the features, and quality of construction of all our cookers. These instructions explain the features of your new cooker, how to ach[...]

6 The Redfyre cooker has two large ovens. The main oven works similar to a conventional oven which is controlled by its own programmer and thermostat, this thermostat also controls the rest of the appliance. This oven will reach a roasting oven temperature in approximately 20 - 25 minutes from cold and less if it has already been in use during the [...]

7 USERS INSTRUCTIONS COOKER BURNER 5.1 The cooker burner is fully automatic and requires no manual intervention to light. Ensure that the programmer is in the ON mode, neon glowing, and turn the thermostat to the desired temperature. The cooker light will illuminate and once the desired temperature has been reached it will extinguish. BOILER BURNER[...]

8 USER INSTRUCTIONS Setting event times Step A 6.7 Press PROG to advance to the next step. The display will be as in diagram 4. Step B 6.8 Press and release the+ or - buttons to change event 1 ON time in increments of one minute. Note: If buttons are held down, the time will change in increments of 10 minutes. Step C 6.9 Press PROG again to select [...]

9 USER INSTRUCTIONS 9.1 This is a blocked flue sensing device. This is an important safety device to prevent the products of combustion entering the room due to a flue problem. Under no circumstances must this device be put out of operation whilst the cooker is in use. 9.2 If either one or both burners are switched off by this device, the red neon [...]

10 OVEN COOKING GUIDE PLEASE NOTE - THESE TABLES SHOULD BE USED AS GUIDENCE ONLY AS EACH COOKER AND ITS INSTALLATION WILL VARY SLIGHTLY. 1.1 Meat cooked in a heat storage cooker has very little shrinkage and rarely requires any additional fat for cooking. There are two basic methods for roasting meat, to quick roast at setting 200°C for superior c[...]

11 OVEN COOKING GUIDE NOTE: Pastry recipes may benefit from placing on the floor of the oven for the last 10-15 min of cooking. Shelf positions are counted from the top down 1,2,3, and 4. 500g is approximately 1lb 2oz. USES FOR THE PROGRAMMER If it is winter time, you can preset the programmer to your own personal program allowing the cooker to swi[...]

12 CARE OF THE COOKER IMPORTANT: Never use caustic, citric, or abrasive cleaners as these will scratch or damage the surface. Always try to wipe up any spillages when they occur. A more satisfactory result will be achieved if the cooker is cool when cleaning. Use hot soapy water and a cloth for the enamel, drying with a soft dry cloth after to avoi[...]

13 USER COOKER FAULT FINDING COOKER WILL NOT START CHECK THE FUSE IN COOKER & BOILER MAINS SUPPLY HAS NOT BLOWN CHECK COOKER THERMOSTAT IS SWITCHED ON AMBER NEON WILL BE ILLUMINATED IS THE COOKER PROGRAMMER SWITCHED ON (NOTE PROGRAMMER WILL ‘GO TO SLEEP’ IF POWER SUPPLY HAS BEEN INTERRUPTED FOR MORE THAN 14 DAYS - REFER TO PROGRAMMER INSTRU[...]

14 USER BOILER FAULT FINDING BOILER WILL NOT WORK SET EXTERNAL PROGRAMMER IS THE BOILER HIGH LIMIT RESET NEON ILLUMINATED ON THE CONTROL PANEL PRESS RESET BUTTON - (DO NOT RESET MORE THAN TWICE IF FAULT PERSISTS CALL YOUR ENGINEER) IF BOTH BOILER & COOKER RESET BUTTONS ARE ILLUMINATED IT MAY BE THAT YOU HAVE RUN OUT OF OIL IS THE BOILER BURNER [...]

15 REDFYRE CUSTOMER AFTER SALES SERVICE INFORMATION A step by step guide to reporting a fault with your appliance A qualified field SERVICE ENGINEER is available to attend a breakdown or manufacturing fault occurring w hilst the appliance is under guarantee. A charge will be made where: • Our Field Service Engineer finds no fault with the applian[...]

16 TECHNICAL DETAILS Model Cooker 60 80 100 120 Rated input kw (gross) 17.6 22.2 29.7 37.3 45.5 Rated output kw (gross) - 17.6 23.4 29.3 35.2 Burner Cooker Boiler - 60k Boiler - 80k Boiler - 100k Boiler - 120k Gas Volume m 3/jr 1.68 2.11 2.84 3.56 4.34 Co2 % 8.5-9.0 7.0-8.0 8.0-8.5 8.5-9.0 8.5-9.0 Starting current - Amp 0.422 0.422 0.8 0.8 0.83 Run[...]

17 SITE REQUIREMENTS Sound Levels Whilst the level of sound is low it is important that the following aspects should be considered before installation: (a) The Flue pipe from the appliance should be cast iron (b) Some people are particularly sensitive to even low noise levels so this aspect should be discussed with the householder. (c) Small rooms [...]

18 SITE REQUIREMENTS 51 87 126 167 206 70 158 604 1440 clearance, (Min.) 985 915 970 125 FLOW and RETURN tappings 1 ” BSP CENTRAL HEA TING COOKER DIMENSIONS Gas Electric 1 4[...]

19 INSTALLATION INSTRUCTIONS 1.1 The Redfyre range of Central Heating cookers is a range of floor mounted storage central heating cookers with a fixed rate cooker burner and the option of four fixed rate central heating outputs depending on heating load. 60, 80, 100 x 12,000 BTU. 1.2 The cooker has two independent matched premix gas burners which a[...]

20 INSTALLATION 1.1 The supply pipe from the cooker is 3/4” BSP threaded male. An isolating gas valve must be fitted adjacent to the cooker and the gas installation pipe work must be installed, inspected, tested for soundness and purged in accordance with BS 6891 Nominal inlet gas pressure 20mbar Maximum gas pressure 25 mbar Minimum gas pressure [...]

INSTALLATION 21 4.1 Before using any existing chimney or refitting a gas appliance, it is vital to check that the chimney is safe. Oversized, leaking or rough chimneys can be inefficient and dangerous. 4.2 There are two basic existing types of chimney re-lining product suitable for use with gas appliances. It is most important that the chimney is s[...]

22 FLUE SYSTEMS WIND HIGH LOW HIGH LOW HIGH L O W ROOF PITCH OVER 30 ° ROOF PITCH OVER 30 ° FLAT ROOF 5. WIND EFFECTS ON BUILDINGS 6. IMPORTANT NOTES The following drawing shows the general high and low pressure areas on buildings. Flues should not be terminated in a high pressure area. Do’s 6.1 Ensure that when an appliance is fitted to any ch[...]

23 FLUE TERMINATION IRRESPECTIVE OF THE TYPES OF CHIMNEY SYSTEM, A BRITISH GAS APPROVED TERMINAL MUST BE USED Recommended flue positions for some roof conditions[...]

24 WATER SYSTEMS 1.1 The appliance is suitable for fully pumped open vent & sealed systems only and the installation must comply with the requirements of BS 6798 and BS 5449. Fit a drain off cock in the lowest part of the system. Where the boiler is also to be used for providing domestic hot water, a double feed indirect cylinder to BS 1566 Par[...]

25 OPEN SYSTEMS PLUMBING ‘Y’ PLAN[...]

26 OPEN SYSTEMS PLUMBING ‘S’ PLAN[...]

27 ELECTRICAL SUPPLY Electrical Supply 230V 1 Phase 50Hz (Fused 3 amp) Note: THIS APPLIANCE MUST BE EARTHED All electrical wiring must be carried out by a qualified electrician in accordance with current I.E.E. Regulations and any Local Regulations that may apply. The 230v - 50Hz electrical supply to the unit and auxiliary controls must be fused by[...]

28 COOKER INTERNAL WIRING[...]

29 WIRING ‘S’ PLAN Independent control or space and water heating circulation in a fully pumped system with two motorised valves (see System Diagrams 1 and 2) This scheme provides the optimum degree of control over a fully pumped installation. Seperate two port motorised valves are fitted in the space heating and water heating circuits controll[...]

30 WIRING ‘Y’ PLAN Independent control of space and water heating circulation ina fully pumped system with one motorised diverting valve (See System Diagram 3) This scheme provides control over a fully pumped instalation by means of a single motorised diverting valve. This provides flow to the space heating circuit or to tyhe water heating circ[...]

31 SERVICING To maintain the appliances high thermal efficiency and reliable operation, it must be serviced annually which is also a requirement of the appliances guarantee. If the boiler is used to provide central heating and hot water, we recommend that the appliances annual service is carried out just before the start of the heating season. NOTE[...]

32 SERVICING To remove the cooker burner, the boiler burner needs to be removed first following the section on boiler burner removal a) Remove the lower panel as detailed above. b) Remove the boiler burner as detailed previously. c) Disconnect the cooker burner 6 way plug, the ignition lead, and the ionisation lead from the control box. d) The burn[...]

33 SERVICING a) Remove the upper programmer retaining panel, four screw and starlock washers at the four corners of panel. b) Supporting the panel ease forward and release 6 way plug (two lugs). Carefully put panel at one side. c) Access to the underside of the control panel will need to be gained by following the section above. Unclip the 7 way pl[...]

34 SERVICING f) Replace in reverse order ensure heat shield large opening is at the top of the panel. g) Reset the programmer to the current time and program to customer requirements. See Fig. 11 a) Remove the lower control panel and remove the smaller blocked flue thermostat panel 2 screws. b) Remove the phial retaining clip and remove phial. c) R[...]

35 SERVICING The boiler access door is behind the programmer mounting panel. Carefully remove the programmer mounting panel secured with fixing screws and disconnect the electrical plug. Remove the boiler access door by unscrewing the 4 wing nuts - check rubber seal and renew if necessary. Remove the baffles in order - noting the orientation Brush [...]

36 SERVICE ENGINEER GUIDE TO FAULT FINDING NO CHECK OPERATION OF LIMIT THERMOSTAT AND NEON INDICATOR NO IS THERE 230V ON TERMINAL OF MAINS INLET PLUG IS THERE 230V ON TERMINAL L OF COOKER PROGRAMMER IS THERE 230V ON BLACK WIRE (SWITCH LIVE) FROM PROGRAMMER IS THERE 230V ON BLACK WIRE ON COOKER LIMIT STAT IS THERE 230V ON DOUBLE BROWN WIRE ON COOKER[...]

37 SERVICE ENGINEER GUIDE TO FAULT FINDING IS THERE 230V ON TERMINAL S3 OF MAINS INLET PLUG IS THERE 230V ON TERMINAL 2 OF BOILER STAT (RED WIRE) IS THERE 230V ON TERMINAL ON BOILER LIMIT WITH RED AND PURPLE WIRE. CHECK FUNCTION OF BOILER LIMIT THERMOSTAT (CHECK FUNCTION OF OVERHEAT INDICATOR LIGHT) REFER TO BURNER FAULT FINDING SECTION CHECK FUSE/[...]

38 FAULT FINDING ELECTRICITY SAFETY - Switch off electrical supply to unit before making any electrical tests. FAULT POSSIBLE CAUSE ACTION BURNER WILL NOT START Boiler Thermostat or other Ensure all controls are calling for heat system controls satisfied Fuse blown Fit new 5 amp fuse, if it blows again check for short circuit in wiring No gas/press[...]

39 SPARE PARTS: BURNER Item Part Description 1 Burner Head 603380 603381 603381 603381 603381 2 Ionisation probe + lead 603382 603382 603382 603382 603382 3 Ignition Electrode 603383 603383 603383 603383 603383 4 Ignition Electrode Lead 603384 603384 603384 603384 603384 5 Ignition Control box (Honeywell) 603385 603385 603385 603385 603385 6 Gasket[...]

40 SPARE PARTS LIST Item Description Part No. 1 Door Catch Chrome R/H 602884 2 Door Catch Chrome L/H 602883 3 Door Seal 602911 4 Spring 602088 5H inge pin 33097 6 Buffer 99593 7 Enamelled Door Liner 602912 8 Towel Rail chrome 600841 9 Chrome Lid 602457 10 Spring Handle 601478 11 Inner Lid 602459 12 Lid seal 601482 13 Hot plate Cover Casting 602864 [...]

41 SPARE PARTS LIST 16 15 6 5 2 28 14 25 7 4 3 1 29 30 31 32 9 10 11 12 8 13 EXPLODED VIEW[...]

42 21 22 19 18 20 27 23 23 26[...]

43 2 6 1 7 3 4 5[...]

Redfyre Limited, Osprey Road, Sowton Industrial Estate, Exeter, Devon, England EX2 7JG Tel: (01392) 444070 Fax: (01392) 444804 E-mail: redfyre@gazco.com A division of Gazco Limited[...]