Hoshizaki C-101BAH manual

Hoshizaki “A Superior Deg re e of Reliability” www .hoshizaki.com Models C-101BAH C-101BAH-DS C-101BAH-AD C-101BAH-ADDS Self-Contained Cubelet Hoshizaki America, Inc. Issued: 7-25-2013 INST RU CT ION MA NU AL[...]

2 W ARNING Only quali ed ser vice t echnicians should install and service the appliance. T o obtain the name and phone number of y our local Hoshizaki Cer ti ed Ser vice Repr esentativ e, visit www .hoshizaki.com. No installation or service should be under tak en until the technician has thoroughl y read this Instruction Manual. Like wise, th[...]

3 IMPOR T ANT This manual should be r ead car efull y bef or e the appliance is installed and oper ated. Read the w ar nings and guidelines contained in this manual car efully as the y pro vide essential information for the contin ued saf e use and maintenance of the appliance. Ret ain this manual f or any fur ther r ef erence that ma y be necessar[...]

4 Impor tant Saf ety Inf or mation Throughout this man ual, notices appear t o bring your at tention t o situations which could result in death, serious injur y , damage to the appliance, or damage t o proper ty . W ARNING Indicates a hazar dous situation which could r esult in death or serious injury . NO TICE Indicates a sit uation which could re[...]

5 W ARNING, continued • The appliance is not intended f or use by per sons (including children) with r educed ph y sical, sensor y , or mental capabilities, or lac k of e xper ience and kno wledge, unless they ha ve been giv en super vision or instruction concer ning use of the appliance by a person r esponsible f or their safety . • Y oung chi[...]

6 I. Specications A. Construction T op P anel Ice Discharge Opening Scoop Holder F ront P anel Contr ol S witch Louv er Bin Contr ol Ther mostat Bulb Slope Magnet C atch Door P ower C ord B. Electrical and R efrigerant Data The nameplate pr ovides electrical and refrigerant data. The nameplate is locat ed inside the stor age bin. For cer tica[...]

7 C. Dimensions/Connections 1 . C-1 0 1BAH Units: mm [in.][...]

8 2. C-1 0 1B AH-DS Units: mm [in.][...]

9 Units: mm [in.] 3. C-1 0 1B AH-AD[...]

10 4. C-1 0 1B AH-ADDS Units: mm [in.][...]

11 II. Installation Instructions W ARNING • The appliance must be installed in accor dance with applicable national, stat e, and local codes and regulations . • CHOKING HAZARD: Ensure all components , fast eners, and thumbscr ews are secur ely in place af ter inst allation. Make sur e that none hav e f allen into the stor age bin. A. Checks Bef[...]

12 2. Built-In Installation Site NO TICE • Do not let the weight of the count er r est on the appliance. • Do not install the appliance in a corner where the door will int erf er e with other equipment or where the appliance cannot be pulled out f or ser vice. Installation Space Model Height W idth Depth C-1 0 1BAH C-1 0 1BAH-DS 34" (864 m[...]

13 C. Door 1 . C-1 0 1BAH, C-1 0 1BAH-AD a) Door Rev er sal If you w ould lik e t o re ver se the door swing , follo w the st eps below . Otherwise, skip to section "II.D . Setup ." 1) W hile maintaining a hold on the door , remo v e the hinge stop pin fr om hinge (B). P ull out the bot tom of the door slightl y and gentl y remo ve the do[...]

14 4) Remo ve hinge (B) fr om the right side of the appliance and the 2 ller scr ews fr om the lef t side. At tach the 2  ller scre ws to the right side and at tach hinge (B) to the lef t side. See F ig . 4. 5) Rot at e the t op panel 1 80° from its pr e vious position. This br ings the notch that was pre viously in the right r ear to the le[...]

15 1 2 3 4 6 5 2. C-1 0 1B AH-DS, C-1 0 1B AH-ADDS a) Over lay P anel F abr ication and Attac hment IMPOR T ANT The ov er la y panel must be craf ted b y a prof essional cabinet maker t o ensure quality results. (1) P arts Ensure that all parts required f or the ov er la y panel assembl y are contained in the accessories bag. O ver lay P anel Parts[...]

16 (2) Over lay P anel Specication Use the specication that applies to y our appliance (C-1 0 1BAH -DS or C-1 0 1BAH -ADDS ) and the directions that f ollow t o prepare y our ov erlay panel. (a) C-1 0 1BAH-DS ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) C-1 0 1BAH-DS O verla y Panel Specication Ov erlay P anel Height 29 1 7/32" (750 mm) Ov[...]

17 C-1 0 1BAH-ADDS O verla y Panel Specication Ov erlay P anel Height 27 9/1 6" (700 mm) Ov erlay P anel Width 1 4 1 3/1 6" (37 6 mm) Ov erlay P anel Thic kness 5/8" (1 6 mm) minimum; 3/4" (1 9 mm) maximum Ov erlay P anel and Door W eight (tot al) 20 lb . (9 kg) maxim um (b) C-1 0 1BAH-ADDS ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( )[...]

18 3) Scre w the 6 threaded wood inser ts into the 1/4" holes drilled in the pr e vious st ep . Make sure that the inserts are threaded str aight and that the t ops of the inser ts are ush t o the ov er la y panel surf ace. Otherwise, the ov er lay panel cannot be pr oper ly f astened t o the door . 4) Mount the door handle hardw are. Hoshi[...]

19 f) Remo ve hinge (C1) fr om the t op right par t of the door , ip it and reat tach to the bot tom lef t. R emov e hinge (C2) from the bot tom right par t of the door ,  ip it and reat tach to the t op left. See Fig . 1 5. P roceed t o step 7 . d) Remo ve hinge (B) fr om the right side of the appliance and the 2 ller scr ews fr om the le[...]

20 9) T emporarily f ast en the ov er la y panel t o the door using 2 of the M4×25 pan head scre ws pro vided. NOTICE! Ensur e that the bac k surface of o ver lay panel is at bef ore at taching. See F ig . 1 8. 1 0) Mark the center point of the hinge (C1) and hinge (C2) holes that e xt end ov er the ov er la y panel. See Fig . 1 9. 1 1) Remov e[...]

21 Snug the scr ews , but do not tight en. Sheet Metal Brac ket Ov erlay P anel Tight en the screws . 5) F asten the o verlay panel t o the door using the four M4×25 pan head scr ews pr ovided. Snug the screws , but do not tighten. See Fig . 24. 6) F asten the sheet met al brac ket t o the bot tom of the door with the thr ee T2 scre ws pro vided. [...]

22 7) Tight en the four M4×25 pan head scr ews installed in st ep 5. See Fig . 26. 8) Replace the door g asket in its pr oper orientation. Reinser t the bushings int o hinge (C1) and hinge (C2) (the hinges at tached to the door). See F ig. 27 . C anoe Clips F ig. 26 Tight en the screws . Bushing Bushing Gasket F ig. 27 9) At tach the door to hinge[...]

23 D . Set up 1) P osition the appliance in the selected permanent location. 2) Le v el the appliance fr om side-t o-side and front-t o-rear b y adjusting the f eet. E. Electrical Connection W ARNING • Electrical connection must meet national, stat e, and local electrical code requir ements. F ailure t o meet these code requir ements could result[...]

24 F . W ater Suppl y and Dr ain Connections W ARNING W ater suppl y and drain connections m ust be installed in accor dance with applicable national, stat e , and local regulations . NO TICE • Nor mal operating w ater t emperature m ust be within 45°F to 90°F (7°C t o 32°C). Operation of the appliance, f or ext ended per iods, outside of thi[...]

25 F ig. 30 Piping to appr oved dr ain. Leav e a 2-inch (5-cm) ver tical air gap between the end of the pipe and the drain. 2-inch (5-cm) air gap Floor Drain Shut-Of f V alv e Drain V alv e W ater Supply Inlet 1/2" FPT Drain Outlet 1/2" FPT V ented T ee Connection Extend the v ent at least 12" (30 cm) abov e the drain outlet. Minimum[...]

26 G. F inal Chec klist W ARNING CHOKING HAZARD: Ensure all components , fast eners, and thumbscr ews ar e securel y in place af t er installation. Make sur e that none hav e f allen int o the st orage bin. 1) Is the appliance le v el? 2) Is the appliance in a site wher e the ambient temperatur e is within 45°F to 1 00°F (7°C to 38°C) and the w[...]

27 III. Operating Instr uctions A. Impor tant Notes About Usage W ARNING • Only quali ed ser vice technicians should install and service the appliance. • F ailure t o install, operat e, and maint ain the equipment in accor dance with this manual will adv ersel y af fect saf et y , perf or mance, component lif e, and warr anty cov erage. • [...]

28 NO TICE • P r otect the  oor when moving the appliance t o pre v ent damage t o the  oor . • If using the optional drain pump (HS-5061), t est its operation e very time the appliance is cleaned and sanitized. See "IV .E. Optional Drain P ump HS-5061" f or details . If the optional drain pump is not operating pr operly , wat e[...]

29 B. Star t up W ARNING All par ts are f act or y -adjusted. Improper adjustments ma y adver sel y af fect saf et y , perf ormance, component lif e, and w arrant y cov erage . NO TICE • If the appliance is tur ned of f, w ait f or at least 3 minutes bef ore r estar ting the appliance to pr ev ent damage to the compr essor . • At star tup , con[...]

30 IV . Maintenance The appliance must be maintained in accor dance with the instr uction manual and labels pro vided with the appliance. Consult with your local Hoshizaki C er tied Service Repr esentativ e about maintenance service. T o obtain the name and phone n umber of your local Hoshizaki C er tied Service Repr esentativ e, visit www .h[...]

31 A. Maintenance Sc hedule The maintenance schedule belo w is a guideline. More frequent maint enance may be requir ed depending on wat er qualit y , the appliance's envir onment, and local sanitation regulations . Maintenance Sc hedule F requency Ar ea T ask W eekly Scoop Clean the scoop using a neutral cleaner . Rinse thoroughl y af ter cle[...]

32 B. Cleaning and Sanitizing Instructions The appliance must be cleaned and sanitiz ed at least t wice a year . More fr equent cleaning and sanitizing ma y be r equir ed insome conditions. W ARNING • T o pre vent injur y to individuals and damage t o the appliance, do not use ammonia type cleaners. • C ar efully f ollow an y instructions pr[...]

33 7) Make sur e at least 1 0 minutes ha ve elapsed since y ou poured the cleaning solution ov er the extruding head, then mov e the control s witch to the "ICE" position. 8) Allow the appliance t o make ice f or 20 minut es, then mov e the control s witch to the "DRAIN" position. 9) Allow the w at er sy stem t o drain f or 1 mi[...]

34 5. Sanitizing Pr ocedur e - F inal 1) Using a clean funnel and hose, pour 1 qt (1 l) of sanitizing solution o v er the e xtr uding head. Allow the appliance to sit f or 1 0 minut es bef or e operation. 2) Mov e the control s witch to the "ICE" position. 3) Allow the appliance t o make ice f or 20 minut es, then mov e the control s witc[...]

35 D . Condenser Check the condenser once a y ear , and clean if requir ed b y f ollowing the st eps below . More fr equent cleaning may be r equired depending on location. W ARNING Condenser ns ar e shar p . Use care when cleaning . 1) Mov e the control s witch to the "OFF" position, then unplug the appliance fr om the electrical outl[...]

36 E. Optional Drain P ump HS-5061 If the optional drain pump (HS-5061) is installed, t est its operation at least t wice a year as outlined below . Not e that the pump has pow er e ven when the contr ol s witch is in the "OFF" position. NO TICE If the optional drain pump is not operating pr oper ly , it will adver sel y af fect perf orma[...]

37 V . P r eparing the Appliance f or P eriods of Non-Use During e xt ended periods of non-use, e xtended absences, or in sub-fr eezing temper atur es, f ollow the instructions below . When the appliance is not used f or t wo or three da ys under normal conditions, it is suf ficient t o mo v e the control s witch to the "OFF" position. W [...]

38 1 4) Plug the appliance back in, then mo v e the control s witch to the "DRAIN" position. 1 5) Blow out the r eser voir outlet hose using the compr essed air or carbon dioxide suppl y . 1 6) Mov e the contr ol s witch t o the "OFF" position, then unplug the appliance fr om the electrical outlet. 1 7) Reconnect the r eser voir[...]

39 VI. Disposal The appliance contains r efrigerant and must be disposed of in accor dance with applicable national, st at e, and local codes and r egulations. Refrigerant must be reco ver ed b y properl y cer tied service personnel.[...]

40 HOSHIZAKI AMERICA, INC. 618 Hwy . 74 S., Peachtree Cit y, GA 30269 USA TEL (770) 487-2331 F AX (770) 487-3360 www .hoshizaki.com 1A3094-010[...]