HP (Hewlett-Packard) 637235-001 manual

HP Pr oL iant DL 1 6 0 G6 Serv er Maintenance and S er v ice Gui de Part number 516315-0 06 Sixth edition Februar y 2011[...]

Legal notices © Copyright 2010, 2011 Hewlett-Packard Development Compa ny, L.P. The information contained herein is subject to change without notice . The only warranties for HP products and services are set forth in the express warranty statements accompanying such products and services. Nothin g herein should be construed as constituting an addi[...]

Contents Customer se lf repair ........................................................................................................... .................... 1 Parts only warr anty service .................................................................................................... .................... 1 Illustrated par ts catalog ........[...]

Rear panel compon ents.......................................................................................................... .......... 103 System board components ........................................................................................................ ........ 105 Jumpers ........................................................[...]

Customer self repair 1 C ust omer self r epair HP products are designed with many Customer Se lf Repair (CSR) parts to minimize repair time and allow for greater flexibility in performing defective parts replacement. If duri ng the diagnosis period HP (or HP service providers or service pa rtners) iden tifies that the repair c an be accomplished by[...]

Customer self repair 2 Répar ati on par le c lie nt (C SR) Les produits HP comportent de nombreuses pièces CSR (Customer Self Repair = réparation par le client) afin de minimiser les délais de réparation et faciliter le re mplacement des pièces défectueuses. Si pendant la période de diagnost ic, HP (ou ses partenaires ou main teneu rs agré[...]

Customer self repair 3 R ipar a zione da parte del c lien te Per abbreviare i tempi di riparazione e garantire una maggiore flessibilità nella sostituzione di parti difettose, i prodotti HP sono realizzati con nu merosi componenti che possono essere riparati direttamente dal cliente (CSR , Customer Self Repair). Se in fase di diagnostica HP (o un [...]

Customer self repair 4 C ust omer self r epair HP Produkte enthalten viele CSR-Te ile (Customer Self Repair), um Re paraturzeiten zu minimieren und höhere Flexibilität beim Austausch defekter Ba uteile zu ermöglichen. Wenn HP (oder ein HP Servicepartner) bei der Diagnose fe ststellt, dass das Produkt mith ilfe eines CSR-Teils repariert werden ka[...]

Customer self repair 5 R epar ac io nes del pr op i o c lie nte Los productos de HP incluyen muchos componen te s que el propio usua rio puede reemplazar (Customer Self Repair, CSR) para minimizar el tiempo de reparació n y ofrecer una mayor flexibilidad a la hora de realizar sustituciones de componentes defectuosos. Si, durante la fase de diagnó[...]

Customer self repair 6 C ust omer self r epair Veel onderdelen in HP producten zijn door de klan t zelf te repareren, waard oor de reparatieduur tot een minimum beperkt kan blijven en de flexibilit eit in het vervangen van defect e o nderdelen groter is. Deze onderdelen worden CSR-onderdelen (Customer Se lf Repair) genoemd. Als HP (of een HP Servic[...]

Customer self repair 7 R epar o fe ito pelo c lien te Os produtos da HP são projetados com muitas peças para reparo feito pelo cliente (CSR) de modo a minimizar o tempo de reparo e permitir maior flexib ilidade na substituição de peças com defeito. Se, durante o período de diagnóstico, a HP (ou fornec edores/parceiros de serviço da HP) conc[...]

Customer self repair 8[...]

Customer self repair 9[...]

Customer self repair 10[...]

Customer self repair 11[...]

Illustrated parts catalog 12 Illus tr ated par ts catalog Mec hani cal compo nents / 2 o r 4 3 . 5” hot-plug HDD model Table 1 Mechanical Components Spare Parts List / 2 or 4 3.5” HDD Hot-plug Model Item Description Spare Part Number Customer Self Repair 1 Air baffle 511806-001 Mandatory 1 2 Power supply cage 532473-001 Mandatory 1 3 Rail kit 5[...]

Illustrated parts catalog 13 Mec hani cal compo nents / 4 3 . 5” HD D non -ho t - plug model Table 2 Mechanical Components Spare Parts List / 4 3.5” HDD Non-hot-plug Model Item Description Spare Part Number Customer Self Repair 1 Air baffle 511806-001 Mandatory 1 2 Rail kit 573091-001 Mandatory 1 3 Hard drive cage (includes cont rol panel) 5321[...]

Illustrated parts catalog 14 Mec hani cal compo nents / 8 2 . 5” HD D ho t -plug model Table 3 Mechanical Components Spare Parts List / 8 2.5” HDD Hot-plug Model Item Description Spare Part Number Customer Self Repair 1 Air baffle 511806-0 01 Mandatory 1 2 Power supply cage 532473-001 Mandatory 1 3 Rail kit 573091-0 01 Mandatory 1 4 Hard drive [...]

Illustrated parts catalog 15 3No—Some HP parts are not designed for customer self repair. In order to satisfy the customer warranty, HP requires that an authorized service pr ovider replace the part. These parts are identified as "No" in the Illustrated Parts Catalog. 1Mandatory: Obligatoire—Pièces pour lesquelles la ré paration par[...]

Illustrated parts catalog 16 3No: No—Algunos componentes no están diseñado s para que puedan ser reparados por el usuario. Para que el usuario haga valer su garantía, HP po ne como condición que un proveedor de servicios autorizado realice la sustitución de estos compon entes. Dichos componentes se identifican con la palabra “No” en el c[...]

Illustrated parts catalog 17[...]

Illustrated parts catalog 18 S y ste m compo nents / 2 3 . 5” HDD hot -plug model Table 4 System Components Spare Parts List / 2 3.5” HDD Hot-plug Model Item Description Spare Part Number Customer Self Repair 1 PCI-Ex16 FH/FL PCIe riser car d 511808-001 Mandatory 1 2 PCI-Ex8 LP PCIe riser card 539372-001 Mandatory 1 PCI-x riser card (Option) 51[...]

Illustrated parts catalog 19 Table 4 System Components Spare Parts List / 2 3.5” HDD Hot-plug Model Item Description Spare Part Number Customer Self Repair DIMM, 8GB 2Rx4 PC3-850 0R-7 519201-001 Mandatory 1 DIMM, 16GB 4RX4 PC3- 8500R-7 501538-001 Mandatory 1 Unregistered DIMMs (UDIMMs) DIMM, 1GB 1Rx8 PC3-106 00E-9 501539-001 Mandatory 1 DIMM, 2GB[...]

Illustrated parts catalog 20 Table 4 System Components Spare Parts List / 2 3.5” HDD Hot-plug Model Item Description Spare Part Number Customer Self Repair 9 Processor heat sinks 511803-001 Mandatory 1 10 Optical disc drive (optional) DRV,ODD, 9.5mm SATA DVD-ROM 481430-001 Mandatory 1 DRV,ODD, 9.5mm SATA DVD-RW 481431-0 01 Mandatory 1 11 Hard dri[...]

Illustrated parts catalog 21 S y ste m compo nents / 4 3 . 5” HDD hot -plug model Table 5 System Components Spare Parts List / 4 3.5” HDD Hot-plug Model Item Description Spare Part Number Customer Self Repair 1 PCI-Ex16 FH/FL PCIe riser car d 511808-001 Mandatory 1 2 PCI-Ex8 LP PCIe riser card 539372-001 Mandatory 1 PCI-x riser card (Option) 51[...]

Illustrated parts catalog 22 Table 5 System Components Spare Parts List / 4 3.5” HDD Hot-plug Model Item Description Spare Part Number Customer Self Repair DIMM, 4GB 4Rx8 PC3-850 0R-7 LP 501535-001 Mandatory 1 DIMM, 16GB 4RX4 PC3- 8500R-7 501538-001 Mandatory1 Unregistered DIMMs (UDIMMs) DIMM, 1GB 1Rx8 PC3-106 00E-9 501539-001 Mandatory 1 DIMM, 2[...]

Illustrated parts catalog 23 Table 5 System Components Spare Parts List / 4 3.5” HDD Hot-plug Model Item Description Spare Part Number Customer Self Repair PROC Xeon E5687 4c , 3.6 GHz, 12M, 130W 638137-001 Optional 2 9 Processor heat sinks 511803-001 Mandatory 1 10 Optical disc drive (optional) DRV,ODD, 9.5mm SATA DVD-ROM 481430-001 Mandatory 1 [...]

Illustrated parts catalog 24 Table 5 System Components Spare Parts List / 4 3.5” HDD Hot-plug Model Item Description Spare Part Number Customer Self Repair 13 System fans 519711-001 Mandatory 1 S y ste m compo nents / 4 3 . 5” HDD non -hot -plug model Table 6 System Components Spare Parts List / 4 3.5” HDD Non-hot-plug Model Item Description [...]

Illustrated parts catalog 25 Table 6 System Components Spare Parts List / 4 3.5” HDD Non-hot-plug Model Item Description Spare Part Number Customer Self Repair 5 TPM Module (Must be repla ced with system board if present) 505836-001 Optional 2 6 Dedicated Management Port C ard 516806-001 Mandatory 1 7 Memory modules Registered DIMMs (RDIMMs) DIMM[...]

Illustrated parts catalog 26 Table 6 System Components Spare Parts List / 4 3.5” HDD Non-hot-plug Model Item Description Spare Part Number Customer Self Repair PROC Xeon E5645 4c , 2.4 GHz, 12M, 80W 628696-001 Optional 2 PROC Xeon E5649 6c , 2.53 GHz, 12M, 80W 628695-001 Optional 2 PROC Xeon E5675 6c , 3.06 GHz, 12M, 95W 638134-001 Optional 2 PRO[...]

Illustrated parts catalog 27 S y ste m compo nents / 8 2 . 5” HDD hot -plug model Table 7 System Components Spare Parts List / 8 2.5” HDD Hot-plug Model Item Description Spare Part Number Customer Self Repair 1 PCI-Ex16 FH/FL PCIe riser car d 511808-001 Mandatory 1 2 PCI-Ex8 LP PCIe riser card 539372-001 Mandatory 1 PCI-x riser card (Option) 51[...]

Illustrated parts catalog 28 Table 7 System Components Spare Parts List / 8 2.5” HDD Hot-plug Model Item Description Spare Part Number Customer Self Repair DIMM, 8GB 2Rx4 PC3-850 0R-7 519201-001 Mandatory 1 DIMM, 16GB 4RX4 PC3- 8500R-7 501538-001 Mandatory1 Unregistered DIMMs (UDIMMs) DIMM, 1GB 1Rx8 PC3-106 00E-9 501539-001 Mandatory 1 DIMM, 2GB [...]

Illustrated parts catalog 29 Table 7 System Components Spare Parts List / 8 2.5” HDD Hot-plug Model Item Description Spare Part Number Customer Self Repair PROC Xeon E5687 4c , 3.6 GHz, 12M, 130W 638134-001 Optional 2 9 Processor heat sinks 511803-001 Mandatory 1 10 Optical disc drive (optional) DRV,ODD, 9.5mm SATA DVD-ROM 481430-001 Mandatory 1 [...]

Illustrated parts catalog 30 1Mandatory: Obligatoire—Pièces pour lesquelles la ré paration par le client est obligatoire. Si vous demandez à HP de remplacer ces pièces, les coûts de déplacement et main d'œuvre du service vous seront facturés. 2Optional: Facultatif—Pièces pour lesquelles la réparation par le client est facultative[...]

Illustrated parts catalog 31 1Mandatory: Verplicht—Onderdelen waarvoor Customer Self Repair verplicht is. Als u HP verzoekt deze onderdelen te vervangen, komen de reisko sten en het arbeidsloon voor uw rekening. 2Optional: Optioneel—Onderdelen waarvoor repar atie door de klant optioneel is. Ook deze onderdelen zijn ontworpen voor reparatie door[...]

Illustrated parts catalog 32 • Product model name and number • Applicable error messages • Add-on boards or hardware mo del number and serial number • Third-party hardware or software model number • Operating system type and revision level[...]

Removal and replacement procedures 33 R emo v al and r eplacement pr ocedur es This chapter provides subassembly/module-level removal and replacement procedures for the HP ProLiant DL160 G6server. Review the specifications of a new component before in stalling it to make sure it is c ompatible with the server. When you integrate new com ponents int[...]

Removal and replacement procedures 34 Pr e -installati on pr ocedur e Perform the steps below before yo u open the server or before you remove or repla ce any component. WARNING: Failure to properly turn of f the server before you open the server or befor e your start installing and removing components may ca use serious damage as well as bodily ha[...]

Removal and replacement procedures 35 Se r v er w arnings and cauti ons Before installing a server, be sure that you understand the following warnings and cautions. WARNING: To reduce the risk of elec tric shock or damage to the equipment: • Do not disable the power cord grounding plug. The grounding plug is an important safety feature. • Plug [...]

Removal and replacement procedures 36 This symbol indicates the presence of a hot su rface or hot component. If this surface is contacted, the potential for injury exists. WARNING: To reduce the risk of injury from a hot component, allow the surface to cool before touching. Weight in kg Weight in lb This symbol indicates that the componen t exceeds[...]

Removal and replacement procedures 37 3. Slide the cover toward the rear of the serv er and then lift the top cover to remov e it from the chassis. Lift the top cover away from the chassis. Figure 1 Removing the Top Cover To reinstall the top cover: 1. Align the top cover to the chassis and then slide it towards the front panel to position it into [...]

Removal and replacement procedures 38 • 8 drive bays for 2.5-inch hard disk drives and 1 drive bay for an optical disc drive. Ca ble management Always follow good cable management prac tices when working inside the computer. • Keep cables away from major heat sources like the heat sink. • Do not jam cables on top of expansion cards or memory [...]

Removal and replacement procedures 39 Table 8 Cable connections from the 4 60W/750W Hot-plug Power Supply (Optiona l) Cable To Cable Designator Switching power supply System board 24-pin power connector P1 Switching power supply System board 8-pin power connector P2 Switching power supply System board 4-pin power connector P3 Switching Power Supply[...]

Removal and replacement procedures 40 Table 10 Cable Connections from the System Board Cable To System Board Designator USB 4 connector Internal USB 2.0 J69 Mini SAS connector Backplane Mini SAS connector J11 24-pin power connector Power supply J51 8-pin power connector Power supply J64 4-pin power connector Power supply J60 16-pin Backplane power [...]

Removal and replacement procedures 41 Table 14 Drive Cable Connections / 8 2.5” hot-plug HDD Cable To System Board Designator PCI storage controller card 8 2.5” HDD Backplane 3rd party Mini-SAS connector 1 PCI storage controller card 8 2.5” HDD Backplane 3rd party Mini-SAS connector 2 SATA 5/SATA 6 connector Optical disc drive J57,J58[...]

Removal and replacement procedures 42 Dr iv e ba y confi gur ation The server supports the following drive bays • 2 drive bays for 3.5-inch hard disk drives and 1 drive bay for 9.5mm (0.37 in.) optical disc drive • 4 drive bays for 3.5-inch hard disk drives and 1 drive bay for 9.5mm (0.37 in.) optical disc drive • 8 drive bays for 2.5-inch ha[...]

Removal and replacement procedures 43 Figure 5 System Drive Bays / 4 3.5” HDD Hot-plug Model Item Description 1 9.5mm (0.37 in.) op tical disc drive (optional) 2 3.5 in. hard disk drive bays (4) The HDD bays support both SATA and SAS drives. Figure 6 System Drive Bays / 4 3.5” HDD Non-hot-plug Model Item Description 1 9.5mm (0.37in.) optical di[...]

Removal and replacement procedures 44 Figure 7 System Drive Bays / 8 2.5” Hot-plug HDD Model Item Description 1 9.5mm (0.37 in.) op tical disk drive 2 2.5 in. hard disk drive bays (8) The HDD bays support both SATA and SAS drives. Opti cal disc dr i v e ba y The optical media device bay of the servers wi th 2HDDs and 4HDDs both support a 9.5 mm ([...]

Removal and replacement procedures 45 Figure 8 Removing the Cables and Screws 3. Push the optical disk drive toward the front of the unit. 4. Pull the optical disk driv e out of the chassis. Figure 9 Removing the Optical disk drive[...]

Removal and replacement procedures 46 To remove the bezel blank: 1. Turn off the server and all the peripherals connected to it. 2. Unplug all external cables and AC power cords. If necessary, label each one to expedite reassembly. 3. Remove the unit from the rack and place on a flat surface. 4. Remove the top cover. 5. Pull the bezel blank out of [...]

Removal and replacement procedures 47 To install the optical disk drive: 1. Slide the optical disk drive assembly into the chass is. 2. Remove the top cover, fasten the screws and connect the SATA and power cables to their corresponding conn ectors on the optical disk drive. Figure 11 Installing the Optical disk drive[...]

Removal and replacement procedures 48 Har d d r i v es The drive bays on the front panel can accommodate up to two, four or eight hard drives. You can install either SAS hard drives or SATA hard drives in the server. For servers with 2 3.5-inch HDDs, the hard drives installed in the server are labeled from Device 1 to Device 2, from left to right, [...]

Removal and replacement procedures 49 Figure 13 Hard Drive Configurat ion / 4 3.5” HDD Hot-plug Model Item Description 1-4 SAS/SATA hard drives 1-4 Figure 14 Hard Drive Configuratio n / 4 3.5” HDD Non-hot-plug Model Item Description 1-4 SATA hard drives 1-4 For servers with 8 2.5-inch HDDs, the hard drives installed in the server are labeled fr[...]

Removal and replacement procedures 50 Figure 15 Hard Drive Configuration / 8 2.5” Hot-plug HDD Model Item Description 1-8 SAS/SATA hard drives 1-8 The hot-plug HDD for the servers with 2 3.5” H DDs and 4 3.5” HDDs and 8 2.5” HDDs share the same removal and replacement proc edures. Here we take the serv er with 4 3.5” HDDs as an example fo[...]

Removal and replacement procedures 51 Figure 16 Removing the Hot-plug Hard Drive Assembly To install the hot-plug hard drive: 1. Press the release tabs, and then pull the ha rd drive blank out of the chassis. Figure 17 Removing the Hot-plug Hard Drive Blank IMPORTANT: Do not discard the hard drive blank. If the drive is removed in the future, you m[...]

Removal and replacement procedures 52 Figure 18 Installing the Hot-plug Hard Drive Assembl y To remove the non-hot-plug hard drive: 1. Disconnect the SATA and power cable. 2. Loosen the screw with the T- 10/T-15 wrench provided. Figure 19 Loosening the Scre w 3. Push the hard drive toward the front of the unit 4. Pull the hard drive assembly out of[...]

Removal and replacement procedures 53 Figure 20 Removing the Non-hot-plug Hard Drive As sembly To remove a non-hot-plug hard drive disk from the carrier: 1. Loosen the four screws on t he carrier (two on each side). 2. Lift the hard drive from the carrier. Figure 21 Removing the Non-hot-plug Hard Drive Disk[...]

Removal and replacement procedures 54 To install a non-hot-plug hard drive: 1. Put the non-hot-plug hard drive disk into the carrier. 2. Fasten the HDD to the carrier using the scre ws (two on each side). Figure 22 Installing the Non-hot-plug Hard Drive Disk into the Carrier To install a non-hot-plug hard drive into the server: 1. Remove the hard d[...]

Removal and replacement procedures 55 3. Fasten the screw with the T-10/T-15 wrench provid ed to secure the hard drive to the chassis. 4. Connect the cabling from the power supply to the drive using the cables provided. Figure 24 Fastening the Screw S A S/S A T A HDD backplane The following figures show the front and back side of the backplane. Fig[...]

Removal and replacement procedures 56 Figure 26 SAS Backplane Connectors of Server with 4 HDD (component side) Item Description 1 Screw holes 2 LED indicators 3 Headers for hard drive Figure 27 SATA Backplane Connectors of Server with 4 HD D (component side) Item Description 1 Screw holes 2 LED indicators 3 Headers for hard drive[...]

Removal and replacement procedures 57 Figure 28 Backplane Connectors of Server with 8 HDD (comp onent side) Item Description 1 LED indicators 2 Screw holes 3 Headers for hard drive Figure 29 SAS Backplane Connectors of Server with 2 HDD (solder side) Item Description 1 Power connector 2 PROG connector 3 I2C connector 4 Mini SAS connector[...]

Removal and replacement procedures 58 Figure 30 SAS Backplane Connectors of Server with 4 HDD (solder side) Item Description 1 Power connector 2 Mini SAS connector 3 PROG connector 4 I2C connector Figure 31 SATA Backplane Connectors of Server with 4 HD D (solder side) Item Description 1 Power connector 2 I2C connector 3 SGPIO connector[...]

Removal and replacement procedures 59 Item Description 4 SATA connectors Figure 32 Backplane Connectors of Server with 8 HDD (solder side) Item Description 1 PIC 2 PROG connector 2 Power connector 3 I2C connector 4 PIC 1 PROG connector 5 Mini SAS connectors WARNING: Ensure that the system is power ed o ff and all power sources ha ve been disconnect[...]

Removal and replacement procedures 60 Figure 33 Removing the Hot-plug Hard Drive 2. Remove the top cover. 3. Remove all cables connected to the backplane. 4. Remove the hard drive cage. a. Loosen all screws that secure the hard drive cage to the chassis. b. Slide the hard drive cage out and then lift it up . Remove the hard drive cage from the chas[...]

Removal and replacement procedures 61 Figure 35 Removing the Backplane To reinstall the backplane: 1. Orient the backplane so th at the notches on the backplane align with the hook on the drive cage and then press the backplane down until it clicks into place. 2. Secure the backplane with t hree screws. Figure 36 Reinstalling the Backplane 3. Insta[...]

Removal and replacement procedures 62 processor 2 fails, the syste m will be automatically booted from processor 1 and provide a processor failure message. The processor socket supports 2P Intel Xeon pr ocessor with integrated memory controller. CAUTION: It is recommended to use processors o f the same speeds or cache sizes to prevent possible serv[...]

Removal and replacement procedures 63 To remove the air baffle: 1. Gently rock the air baffle up. 2. Take the air baffle out from the system board. Figure 38 Removing the Air Baffle To remove the heat sink: 1. Loosen the two spring-loaded scr ews. 2. Lift the heat sink away from the system board. CAUTION: Place the heat sink down in an upright posi[...]

Removal and replacement procedures 64 CAUTION: Do not over-tighten the spring-loaded screws to prevent them from breaking off. A maximum torque of 6 inch-lb is set for each screw. Rotate the heat sink a few degrees to the left and right to break the bonding of the thermal grease co mpound before removing the heat sink from the processor. To remove [...]

Removal and replacement procedures 65 Figure 41 Removing the Processor 4. Carefully rotate the tool, and then push in and release the tabs to secure the processor in the tool. Figure 42 Removing the Processor CAUTION: To avoid damage to the processor, do not to uch the bottom of the processor, especially the contact area.[...]

Removal and replacement procedures 66 To apply the thermal grease compound: 1. Use a clean cloth dipped in rubbing alcohol to clea n the contact surface on the heat sink and the new processor. Wipe the contact surfaces several times to make sure that no particles or dust contaminants are evident. 2. Apply the thermal grease compound to the integr a[...]

Removal and replacement procedures 67 Figure 44 Opening the lever and bracket IMPORTANT: Be sure the proce ssor remains inside the processor installation tool. 2. If the processor has separated from the in stallati on tool, carefully re-insert the processor in the tool. Handle the processor by the edges only, and do not touch the bottom of the proc[...]

Removal and replacement procedures 68 3. Be sure the tool is oriented correct ly. Align th e processor installation tool with the socket, and then install the processor. THE PINS ON THE SYSTEM BOARD ARE VERY FRAGILE AND EASILY DAMAGED . Figure 46 Installing the processor CAUTION: THE PINS ON THE SYSTEM BOARD ARE VERY FRAGILE AND EASILY DAMAGED. To [...]

Removal and replacement procedures 69 Figure 47 Removing the processor installation tool 5. Close the processor socket retaining br acket and the processor locking lever. Figure 48 Closing the processor socket CAUTION: Be sure to close the proces sor socket retaining bracket before closing the processor locking lever. The lever sh ould close withou[...]

Removal and replacement procedures 70 Figure 49 The top of the processor CAUTION: To prevent overheating or a possible syst em crash, use only a heat sink model specified for the HP ProLiant DL160 G6 server. To install the heat sink: 1. Properly align the heat sink spring-loaded sc rews to the system board mounting holes. 2. Tighten the spring-load[...]

Removal and replacement procedures 71 CAUTION: For proper cooling, do not operate the server without the top cover, air baffle, expansion slot covers, or blanks installed. For additi onal information, see the user guide. If hot-plug components are supported, minimize the amou nt of time the top cover is removed. To install the air baffle: 1. Connec[...]

Removal and replacement procedures 72 Figure 52 DIMM Population Figure 53 DIMM Slots NOTE: Before installing the memory, remove the ai r baffle first. For a detailed procedure, see the ”Processor” section in this chapter. To remove the memory module: 1. Completely open the holding clip s securing the memory module. 2. Gently pull the memory mod[...]

Removal and replacement procedures 73 Figure 54 Removing the Memory Module CAUTION: Place the memory module on a static-dissi pating work surface or in side of an anti-static bag. To install the memory module: 1. Align the notch on the bottom edge of the memory module with the keye d surface of the DIMM slot and then fully press the memory module i[...]

Removal and replacement procedures 74 DIMM identif icati on IMPORTANT: This server does not support mixing RDIMMs and UDIMMs. A ttempting to mix these two types causes the server to ha lt during BIOS initializ ation. The memory subsystem may be populated with either RDIM Ms or UDIMMs, but mixing the two types is not supported. To determ ine DIMM ch[...]

Removal and replacement procedures 75 P CI e xpansion car d System board PCI expansion slot There are four PCI expansio n slots on the system board. Figure 57 System Board PCI Expansion Slot Item Component Designator Component Function 1 J17 PCIe x16 (FH/FL) slot 1a Support a PCIe riser card 2 J3 PCIe x4 (FH/FL) slot (storage ca rd slot) Supports a[...]

Removal and replacement procedures 76 Figure 58 PCIe x16 Riser Card Connector Location • Single-slot PCIe riser card (x16 link with x16 slot) Figure 59 PCIe x8 Riser Card Connector Location • Single-slot PCIe riser card (x4 link with x8 slot) PCI cage To remove the PCI cage: NOTE: Disconnect all cables connecting an existing expansion board to [...]

Removal and replacement procedures 77 Figure 60 Removing the PCI Cage Installing PCIe riser card The system supports only two riser card at a time. Use only HP supported expansion boards that meet the following specifications: • Compliance ○ PCIe x16 ○ PCIe x8 • Form Factor ○ Full-Height/Full-Length ○ Low Profile NOTE: To use the PCIe x[...]

Removal and replacement procedures 78 To remove the PCIe riser card: 1. Loosen the two screws secu ring the riser card to the PCI cage. 2. Remove the riser card from the PCI ca ge. Figure 61 Removing the PCIe x16 Riser Card Figure 62 Removing the PCIe x8 Riser Card To inst all the PCIe riser card: 1. Align the screw holes on the riser card to the s[...]

Removal and replacement procedures 79 Figure 63 Installing the PCIe x16 Riser Card Figure 64 Installing the PCIe x8 Riser Card[...]

Removal and replacement procedures 80 To install the PCI expansion board: 1. Remove the screw near the slot cover on the PCI cage. Figure 65 Removing the screw on the FH/FL PCI cage Figure 66 Removing the screw on the LP P CI cage 2. Remove the slot cover from the PCI cage. 3. Slide the expansion board into the slot, alig ning th e board with its m[...]

Removal and replacement procedures 81 Figure 67 Installing the PCI Expansion Board Figure 68 Installing the Storage Card CAUTION: Do not discard the slot cover. If the ex pansion board is removed in the future, the slot cover must be reinstalled to maintain proper cooling. To reinstall the PCI cage: 1. Install the PCI expansion board into the PCI c[...]

Removal and replacement procedures 82 Figure 69 Reinstalling the PCI Cage with PCI Expansion Board Figure 70 Reinstalling the PCI Cage with Storage Card 4. Connect the necessary cable(s) to the system board. Dedi cated management port . (Optional) The server can support a dedicated management port. The dedicated ma nagement port is optional for the[...]

Removal and replacement procedures 83 Figure 71 Dedicated management port Location To remove the Dedicate d management port: 1. Remove the PCI cage assembly out of the chassis. Refer to the “PCI expansion card” section in this chapter for detailed procedures. 2. Loosen the screw. 3. Pull the dedicated management port upwards, an d then remove t[...]

Removal and replacement procedures 84 To reinstall the dedicated management port: 1. Remove the dedicated management port cover. Figure 73 Removing the Dedicated management Port Cover 2. Insert the spacer into the system board. Figure 74 Inserting the Spacer 3. Insert the dedicated management port into the dedicated management port connector. 4. Ti[...]

Removal and replacement procedures 85 Figure 75 Reinstalling the Dedicated management port TP M Module (Optional) The server can support a TPM module. The TPM module is optional for the shipment. The following figure sh ows the TPM module location. Figure 76 TPM module Location[...]

Removal and replacement procedures 86 To remove the Dedicate d management port: 1. Remove the security rivet from the system board Figure 77 Removing the security rivet 2. Remove the TPM card from system board .[...]

Removal and replacement procedures 87 Figure 78 Removing the TPM card To reinstall the dedicated management port: 1. Install the TPM card. Press down the TPM card to the connector to seat on the system board Figure 79 Inserting the TPM card 2. Insert the TPM security r ivet by pressing the rivet firmly into the system board[...]

Removal and replacement procedures 88 Figure 80 Inserting security rivet S y stem battery The server uses nonvolatil e memory that requires a system battery to retain system informati on when power is removed. This 3 V lithium coin ce ll battery is located on the system board. Figure 81 System Battery Location WARNING: Note the following reminders [...]

Removal and replacement procedures 89 CAUTION: Loss of BIOS settings o ccurs when the system battery is removed. You must reconfigure BIOS settings whenever you replace the system battery. NOTE: If the server no longer automatically disp lays the correct date and time, you may need to replace the system battery. Under normal usage, system battery l[...]

Removal and replacement procedures 90 Figure 83 BBWC Location To remove the BBWC assembly: 1. Push the tab that secure s the BBWC assembly to the system board tray. 2. Slide the BBWC assembly, and then lift it out of the system board assembly. Figure 84 Removing the BBWC Assembly To reinstall the BBWC: 1. Push the tab that secure s the BBWC assembl[...]

Removal and replacement procedures 91 Figure 85 Reinstalling the BBWC Assembly S y ste m boar d r emo val and r eplacement pr ocedur e To remove the system board: 1. Remove the top cover. 2. Remove the air baffle and all cables from the system board. 3. Loosen the nine screws that secure the system board to the chassis. 4. Slide the system board ba[...]

Removal and replacement procedures 92 Figure 87 Reinstalling the System Board P o w er su ppl y unit (P S U) Located on the rear panel of the server power supply is a standard 500 W non-hot-plug PSU, or optional 750 W or optional 460 W hot-plug PSU with PFC (pow er factor correction) function. Figure 88 Hot-plug Power Supply Unit (Optional)[...]

Removal and replacement procedures 93 To remove the hot-plug power supply: 1. Press the port wine colored tab. 2. Pull the hot-plug power supply out of the power supply bay Figure 89 Removing the Hot-plug Power Sup ply To reinstall the hot-plug power supply: 1. Align the hot-plug power supply cage connector with the open power supply bay and slide [...]

Removal and replacement procedures 94 Figure 91 Non-hot-plug Power Supply Unit WARNING: Take note of the followin g reminders to reduce the risk of personal injury from electric shock hazards and/or damage to the equipment. • Installation of power supply units should be referred to individuals who are qualified to servic e server systems and are [...]

Removal and replacement procedures 95 Figure 93 Removing the Non-hot-plug Power Supply To reinstall the non-hot-plug power supply: 1. Locate and push the power supply to the proper place in the chassis. 2. Fasten the power supply to the chassis using the screws as shown in the fig ure below. Figure 94 Reinstalling the Non-hot-plug Power Supply 3. F[...]

Removal and replacement procedures 96 Figure 95 Fastening the Two Screws beneath the Chassis Sy s t e m f a n The server has six system fans located o n the center wall of the chassis. In order to provide appropriate coolin g to the system and maintain the stability of system temperature, Two kinds of fan locations are applied for the system. The f[...]

Removal and replacement procedures 97 Device number Connector System Fan 4 J70 on the system board System Fan 5 J68 on the system board System Fan 6 J67 on the system board System fans 1 to 4 are for the memory modules and proc essors, while system fan 5 to 6 are for the PCI slots and system chipsets. Figure 97 System Fan Device N umber of system w[...]

Removal and replacement procedures 98 6. Squeeze the release tab on the system fan to releas e it from the chassis. 7. Lift the system fan away from the chassis. Figure 98 Removing the System Fan To reinstall the system fan: 1. Put the system fan cable through the syst em fan cage. 2. Hold the system fan and press the syst em fan into the system fa[...]

Connectors, switches, and LEDs 99 C onnector s , s w itche s , and LEDs This chapter contains illustrations and tables id entifying and describing the connectors, jumpers, switch, buttons, and LED indicators located on the front panel, rear panel, system board and hard drives of the HP ProLiant DL160 G6 server. C onnec tor s and compo nents F r ont[...]

Connectors, switches, and LEDs 100 Item Description 12 NIC 2 activity LED 13 Hard disk drive (HDD) bays Figure 101 Front Panel Components / 4 3.5” HDD Hot-plug Model Item Description 1 Thumbscrews for rack mounting 2 Drive online/error LED 3 Drive activity LED 4 Optical disc drive (optional) 5 Serial number pull tab 6 Front panel USB 2.0 por t 0/[...]

Connectors, switches, and LEDs 101 Figure 102 Front Panel Components / 4 3.5” HDD Non-hot-plug Model Item Description 1 Thumbscrews for rack mounting 2 Optical disc drive (optional) 3 Serial number pull tab 4 Front panel USB 2.0 por t 0/1 5 Front UID LED/switch 6 System health LED 7 NIC 1 activity LED 8 Power LED/switch 9 Hard drive activity LED [...]

Connectors, switches, and LEDs 102 Figure 103 Front Panel Components / 8 2.5” HDD Model Item Description 1 Thumbscrews for rack mounting 2 Drive online/error LED 3 Drive activity LED 4 Serial number pull tab 5 Optical disc drive 6 Front panel USB 2.0 por t 0/1 7 Front UID LED/switch 8 System health LED 9 NIC 1 activity LED 10 Power LED/switch 11 [...]

Connectors, switches, and LEDs 103 Re a r p a n e l c o m p o n e nt s Figure 104 Rear Panel Components / Ho t-plug Power Supply Model (Optional) Item Description 1 Power supply cable socket 2 Serial port 3 VGA port 4 GbE LAN port for NIC 2 5 Dedicated management port (optional) 6 Full-height/full-length PCI expansion card slot cover 7 T-10/T-15 wr[...]

Connectors, switches, and LEDs 104 Figure 105 Rear Panel Components / Non-hot-plug Power Supply Model Item Description 1 Power supply cable socket 2 Serial port 3 VGA port 4 GbE LAN port for NIC 2 5 Dedicated management port (optional) 6 Full-height/full-length PCI expansion card slot cover 7 T-10/T-15 wren ch 8 Screws for PCI cage 9 Rear UID LED/s[...]

Connectors, switches, and LEDs 105 S y stem boar d components Figure 106 System Board Components Item Designator Description 1 J17 PCIe slot 2 J90 Dedicated management port connector 3 J21 DIMM slot 9C for processor 2 4 J77 DIMM slot 1G for processor 2 5 CPU 2 Processor 2 6 CPU 1 Processor 1 7 J74 DIMM slot 1G for processor 1 8 J60 4-pin power conn[...]

Connectors, switches, and LEDs 106 Item Designator Description 20 J56 Front panel USB 2.0 port 0/1 21 J11 Mini SAS connector 22 J69 Internal USB 2.0 port 4 23 J29 TPM connector 24 J27 System maintenance jumper Jumpers The system board contains a system maintenanc e jumper (J27). Table 15 describes the jumper settings. Table 15 System Maintenance Ju[...]

Connectors, switches, and LEDs 107 LED indi cator s This section contains illustration an d descriptions of internal and exte rnal status LED indicators located on the: • Front panel • Optical disk drive • Hard drive • Rear panel • System board These LED indicators aid in problem diagnosis by indicating the status of system components and[...]

Connectors, switches, and LEDs 108 Table 16 Front Panel LED Indicators Item LED indicator Status Description Flashing green Linked and activity on the network. Off No connection 4 NIC 2 activity LED Steady green Linked to the network Flashing green Linked and activity on the network. Off No connection 5 Hard drive activity LED Flashing green Hard d[...]

Connectors, switches, and LEDs 109 Har d dr i v e LED indicator The status of hard drives installed in the serv er is indicated by the hard drive LED indicators located on the HDD. Figure 109 Hard Drive LED Indicator Table 18 Hard Drive Activity LED Indicator Status Item LED indicator Status Description 1 Drive online/error LED indicat or St eady b[...]

Connectors, switches, and LEDs 110 Figure 110 LAN LED Indicators Location Table 19 LAN LED Indicator Status Item Component Status Description 1 NIC link LED indicator Stea dy gr een Linking at 100 Mbps speed. Off No connection or linking at 10 Mbps speed. 2 NIC activity LED indicator Flashing green LAN is active. Steady green LAN is linking. Off No[...]

Connectors, switches, and LEDs 111 Figure 111 System Board LED Indicator Table 20 System Board LED Indicator Status Item Component Status Description 1 BMC activity LED indicator Steady green BMC is power on and in initia lization process. Flashing green BMC activity. Off AC is Off.[...]

Diagnostic tools and setup utilities 112 Di agnos ti c tools and se tup utiliti es This chapter provides an overvie w of the Power- On Self-Test (POST), the POST error messages, and BIOS, SAS and SATA setup utilities. BIO S softw ar e The server uses BIOS to boot up the system. BIOS software is a ROM-based firmware that allows reliability, manageab[...]

Diagnostic tools and setup utilities 113 Na v igating thr ough the Setup Utility Use the keys listed in the legend bar on the right of the Setup screen to na vigate through the various menu and submenu screen s of the Setup Utility. Erro r! Reference source not found. lists thes e legend keys and their respective functions. Table 21 Setup Utility N[...]

Diagnostic tools and setup utilities 114 Main menu Figure 112 Main Menu of the BIOS Setup Utility ROM-based Setup Utility <Main> Advanced Boot Security Exit System Overview Product Name :Proliant DL160 G6 ProLiant BIOS : O33 Build Date : 01/26/2010 ROM ID : 18DIM191 Processor Intel(R) Xeon(R) CPU xxxxxxxxxxx User [ENTER], [TA B] or [SHIFT-TAB[...]

Diagnostic tools and setup utilities 115 Advanced menu Figure 113 Advanced Menu of the BIOS Setup Utility ROM-based Setup Utility Main <Advanced> Boot Security Exit Advanced Settings WARNING: Setting wrong values in below se ctions may cause system to malfunction. Power Efficien cy Mode [Efficiency] ` CPU Configuration ` CPU Bridge Configurat[...]

Diagnostic tools and setup utilities 116 • Trusted Computing —Configure trusted computing s ettings. • Intel VT-d Configuration—C onfigure Intel VT-d settings.[...]

Diagnostic tools and setup utilities 117 Figure 114 IPMI Submenu of the BIOS Setup Utility ROM-based Setup Utility Main <Advanced> Boot Security Exit IPMI 2.0 Configuration Status Of BMC Working BMC Firmware Revision 09.57 BMC/IPMI FW Date: Jan/13/201 BMC SDR Version: X.XX.XX.XXX Warehouse Build Number:XXX InPut for Set LAN Configuration comm[...]

Diagnostic tools and setup utilities 118 Boot menu Figure 115 Boot Menu of the BIOS Setup Utility ROM-based Setup Utility Main Advanced <Boot> Security Exit Boot Settings ` Boot Settings Configuration ` Standard Boot Order Configure Settings during System Boot. USB Device Boot Priority [High] Restore on AC Power Lo ss [Last State] ←→ Sele[...]

Diagnostic tools and setup utilities 119 Security menu Figure 116 Security Menu of the BIOS Setup Utility ROM-based Setup Utility Main Advanced Boot <Security> Exit Security Settings Admin Password: Not Installed User Password: Not Installed Change Admin Password Install or Change the Password. Boot Sector Virus Protection [Disabl ed] ←→ [...]

Diagnostic tools and setup utilities 120 Exit menu Figure 117 Exit Menu of the BIOS Setup Utility ROM-based Setup Utility Main Advanced Boot Security Chipset <Exit> Exit Options Save Changes and Exit Discard Changes and Exit Discard Changes Restore Default Settings Exit system setup after saving the changes. F10 key can be used for this opera[...]

Diagnostic tools and setup utilities 121 BIO S update HP recommends that you update the server BIOS wi th the latest system BIOS version to take advantage of the most recent compatibility fixes. The latest BIOS version for your server can be downloaded from http://www.hp.com. Cl ear CMO S You may need to clear the Setup configuration value s (CMOS)[...]

Diagnostic tools and setup utilities 122 POST e rro r i n d i c a to r s When POST detects a system failure, it displays a PO ST error message. P O S T err or des cr iptions When a recoverable type of error occurs during POST, the screen wi ll display an error messa ge with the format “xxx-Error Identifier String” where “ xxx” is a unique n[...]

Diagnostic tools and setup utilities 123 Table 22 POST Error Messages Error code Description 621 Redundant Fan Configuration, One Fan Failure or M issing 622 Redundant Fan Configuration, Multiple Fans Fa ilure or Missing 623 Temperature Violation Detected Waiting 5 minutes for system to cool Press ESC Key to resume booting withou t waiting for the [...]

Diagnostic tools and setup utilities 124 SE T S Y S utilit y SETSYS.EXE (DOS application) is the correct tool for setting the Serial Number/Asset Tag text on this server after a system board replacement has occurred. Once the Serial Number/Asset Tag text has been entered via SETSYS, populating the SMBIOS data, the system BIOS will automatically wri[...]

Physical and operating specifications 125 Ph y sic al and oper ating spec if icati ons This chapter provides physical and operating spec ifications for the HP ProLiant DL160 G6 server. Specifications include: Sy s t e m u n i t Table 23 Hardware Specifications Item Components Processor socket Intel® FCLGA 1366 socket 2P Intel Xeon processor 5500 s[...]

Physical and operating specifications 126 Table 23 Hardware Specifications Item Components Status LED indicators Front panel Rear panel System board System Health LED NIC 1/2 activity LED Power Switch/LED Hard drive activity LED indicator UID Switch/LED UID LED LAN link status BMC activity LED Power supply unit 460 W hot-plug, power supply 500 W no[...]

Physical and operating specifications 127 Table 24 Physical Dimensions Item Description System board platform ATX (Advanced Technology Extended) System board dimension 304.8 mm x 330.2 mm ( 12 in x 13 in) Server dimensions (H x W x D) Rack 43 mm x 448 mm x 713 mm (1.69 in. x 17.64 in. x 2 8.07 in.) Server weight Basic configuration (excludes monito[...]

Physical and operating specifications 128 Table 26 Power Supply Specific ations / 460 W Hot-plug Item Description Line frequency 47–63 Hz Rated input current 6.0 ARMS max @ 100 V 5.0 ARMS max @ 120 V 3.00 ARMS max @ 200 V to 2 40 V BTU rating N/A Power supply output power: Rated steady state power Maximum peak power 460 W N/A Temperature range: O[...]

Physical and operating specifications 129 Table 28 Power Supply Specific ations / 750 W Hot-plug Item Description Dimensions (H x W x D) 38.48 mm x 86.36 mm x 190.5 m m (1.52 in x 3.4 in x 7.5 in) Weight (approximate) 1.36 kg Input requirements: Rated input voltage Normal line voltage 90 VAC to 264 VAC 100 VAC to 120 V AC/200 VAC to 240 V AC Line f[...]

Physical and operating specifications 130 Table 29 Power Supply Specific ations / 750 W Non-hot-plug Item Description Relative humidity: Operating Non-operating 5% to 95% relative humidity, non-condensing 5% to 95% relative humidity, non-condensing[...]

Index 131 Inde x A AC power power-down procedures, 36 air baffle installing, 71 removing, 63 B backplane, 55 reinstalling, 61 removing, 59 battery replacement warnings, 88 BBWC reinstalling, 90 removing, 90 bezel blank removing, 46 BIOS Setup Utility accessing, 112 additional navigation keys, 113 menu bar, 112 BIOS software overview, 11 2 C cable c[...]

Index 132 system battery, 88 system fan, 96 top cover, 36 hardware configuration tools, 33 hardware specifications, 125 chipset, 125 default media storage, 125 hardware monitoring device, 125 I/O ports, 125 I/O subsystem, 125 LAN controller, 125 memory, 125 optical media storage, 125 processor socket, 125 processor support, 125 status LED indicator[...]

Index 133 specifications, 125 processors spare part number, 19, 22, 25, 28 PSU replacement warnings, 94 R rear panel components, 103 S SAS/SATA hard drives with carriers spare part number, 20, 23, 26, 29 server dimensions rack, 127 server warnings and cautions, 35 Setup Utility menu bar advanced menu, 115 boot menu, 118 exit menu, 120 security menu[...]