Husqvarna HUV 4421-G / GXP manual

Owner’s Ma nual 2007 Utilit y Vehicles Gasoline and Di esel HUV 4421-G / GXP HUV 4421-D / DXP[...]

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Husqvarna Forest an d Garden 7349 S t atesvil le Rd. Charlotte , NC 2826 9 USA www .usa.hu sqvarna.c om/huv 2007 HUV 44 21 Ga soli ne and D iesel V ehicle Ow ner’s Man ual Page 1 NOTICE W arranty infor ma tio n a ppe ar s on the l as t pages of this man ual . N o o t her war ranti es , e xp ress or i mpl ie d, are contained her ein. Y our author [...]

Page 2 2007 HUV 4421 Gasoli ne and D iesel V ehicle O wner ’s Manual FOREWORD Thank y ou for cho osing Husqv arna, a world lea der in outdoor products. Y ou have chos en the fi nest util ity vehicl e on the mark et. Plea se protec t your investme nt and ensur e that yo ur Husq varna ve hicl e provid es years of reliab le, supe rior per formance b[...]

2007 HUV 44 21 Ga soli ne and D iesel V ehicle Ow ner’s Man ual Page 3 TABLE OF CONTENTS Safety De tails ............. ............. ............. ............. .................... ............ ............. ............. .. ............................ 7 General W arnings . ............. ............. ............. ............. ...............[...]

Vehicl e Feat ure Ident ifica tion Page 4 2007 HUV 4421 Gasoli ne and D iesel V ehicle O wner ’s Manual ALL H UV 4421 MODELS DIESEL W ARNING DECAL (DIESEL VEHICLES ONL Y , ON P ASSENGER-SIDE SEA T SUPPORT) HOT MANIFOLD W ARNING DECAL (ON ENGINE V AL VE COVER) ROT A TING P ARTS AND HOT MANIFOLD DECAL (ON DRIVER-SIDE VEHICLE FRAME) FRAME GROUND W A[...]

Vehicl e Feat ure Ident ifica tion 2007 HUV 44 21 Ga soli ne and D iesel V ehicle Ow ner’s Man ual Page 5 ALL HUV 442 1 MOD ELS • Do not modify or remove Roll-ov er Protective Structure (ROPS). • Replace ROPS if damaged. Do not attempt repair . • Use seat belts during operation. Do not jump from v ehicle. • Keep a way from drop-offs, stee[...]

Vehicl e Feat ure Ident ifica tion Page 6 2007 HUV 4421 Gasoli ne and D iesel V ehicle O wner ’s Manual[...]

Safety D etails 2007 HUV 44 21 Ga soli ne and D iesel V ehicle Ow ner’s Man ual Page 7 SAFETY DET AILS ý W ARNING • This owner’s ma nual should be r ead completely befor e attempting to drive or service the vehicle. Failure to follow the in structions in this manual could result in property damage, severe personal injury , or death. It is im[...]

General W arnings Page 8 2007 HUV 4421 Gasoli ne and D iesel V ehicle O wner ’s Manual GENERAL W ARNINGS The foll owing safet y statements must b e heeded wheneve r the vehi cle is be ing oper ated, repair ed, or ser - viced. S afety dec al id entifica tion in formatio n is a lso inc luded b eginning on page 4. Othe r sp ecific s afety sta te- me[...]

General W arnings 2007 HUV 44 21 Ga soli ne and D iesel V ehicle Ow ner’s Man ual Page 9 ý W ARNING • Only trained te chnicians should service or rep air the vehicle. Anyone doing even s imple rep airs or service should have knowledge and experience in electrica l and mechanical rep air . The appropriat e instructions must be used w hen perfor[...]

Genera l Informat ion Page 1 0 2007 HUV 44 21 Ga soli ne and D iesel V ehicle O wner’s Manual GENERAL INFORMATION This ma nual includ es operating pr ocedures, main tenance, and r egular servi cing informati on for all gas oline and diesel HUV 4421-G and HUV 44 21- D ve hi cl es. Al l ope ra tin g proc edu re s, m ain tena nc e, an d re gular ser[...]

Controls and Indicato rs 2007 HUV 44 21 Ga soli ne and D iesel V ehicle Ow ner’s Man ual Pa ge 11 Figure 4 Instrument Pan el – Gasol ine V ehicles Figure 5 Instrument Pan el – Diesel V ehicles OPERATING INSTRUCTIONS ON OFF START 01 / 21 1 10 9 6 11 1 3 2 B A C 7 8 13 4 5 12 15 14 OPERATING INSTRUCTIONS ON OFF START PREHEAT 01 / 21 1 10 9 6 11[...]

Controls and Indicato rs Page 1 2 2007 HUV 44 21 Ga soli ne and D iesel V ehicle O wner’s Manual KEY SWITCH – GASOLINE V EHICLE S The key s witch (7) is mounted on the in stru ment panel to the righ t of the ste ering colum n (Figure 4, Page 1 1) . It has three posit ions: OFF , ON , and ST ART . T o start the vehicle, place th e Forwar d/Reve [...]

Controls and Indicato rs 2007 HUV 44 21 Ga soli ne and D iesel V ehicle Ow ner’s Man ual Pa ge 13 BRAKE PEDAL The brak e pedal (2) i s located to the immediate left o f the acceler ator pedal (Figure 4 and Figure 5, Page 11 ) . T o slow or stop t he vehic le, press the brak e pedal. PARK BRAKE The park br ake pedal (3) is located t o the l eft of[...]

Controls and Indicato rs Page 1 4 2007 HUV 44 21 Ga soli ne and D iesel V ehicle O wner’s Manual LOW OIL W ARNING LIGHT The low o il warning light ( 9) is loc ated o n the in strumen t panel jus t to the left of the s teering colum n (Figure 4 and Figure 5, Page 1 1) . If the warning l ight ligh ts up, oil sho uld be che cked and a dded to th e e[...]

Roll-Ov er Prot ective S tructure a nd Safe ty Belts 2007 HUV 44 21 Ga soli ne and D iesel V ehicle Ow ner’s Man ual Pa ge 15 ROLL-OVER PROTECTIVE STRUCTURE AND SAFETY BELT S HUV 4421- G and HUV 442 1-D vehi cles are eq uipped with a Roll- Over Protective S tr ucture (ROPS) an d safety be lts for each oc cupant. See following W A RNING . ý W ARN[...]

Seat Latc h and A djustmen t Page 1 6 2007 HUV 44 21 Ga soli ne and D iesel V ehicle O wner’s Manual ý W ARNING • After inserting the tab, make sure the t ab and bu ckle are loc ked and that t he belt is not twisted. • Loose fitting saf ety belt s could increase the chance of injury due to sliding under the belt if sudden braking shou ld occ[...]

Pre-Op eration a nd Dai ly Safety Checkl ist 2007 HUV 44 21 Ga soli ne and D iesel V ehicle Ow ner’s Man ual Pa ge 17 T o ad just th e passen ger-side seat 1. Remove the seat fro m the vehi cle. 2. Remove the four bol ts and washer s from the bottom o f the se at moun ting plate . 3. Align th e mounti ng plate h oles with holes in the s eat to a [...]

Perfor mance In spec tion Page 1 8 2007 HUV 44 21 Ga soli ne and D iesel V ehicle O wner’s Manual PERFORMANCE INSPECTION After you hav e fami liariz ed your self wi th the vehi cle con trols and ha ve read an d unders tood the drivin g instruc tions, take the ve hicl e for a tes t drive . Use the fol lowing list, i n addition to the Pre-Opera tio[...]

Drivin g Instruc tions 2007 HUV 44 21 Ga soli ne and D iesel V ehicle Ow ner’s Man ual Pa ge 19 ý W ARNING - Be sure all passengers a re capable of secu ring the mselves in a movin g vehicle b efore allowing them to ride in one. - Be sure all p ersons ca n properly operate the veh icle prior to allowing t hem to drive th e vehicle. • Stop the [...]

Drivin g Instruc tions Page 2 0 2007 HUV 44 21 Ga soli ne and D iesel V ehicle O wner’s Manual 5. Make su re whee ls are turned in desire d direc tion and no thing i s in yo ur path. 6. Make su re the Forward/Re verse h andle is in the NEUT RAL posit ion. 7. Press and hold t he bra ke pedal . 8. T o s tart the ve hicle 8.1. Gasolin e vehicles: T [...]

Bed Latc h and P rop Rod 2007 HUV 44 21 Ga soli ne and D iesel V ehicle Ow ner’s Man ual Pa ge 21 Under mos t ci rcumstanc es the dr iver wi ll no t need to do an ythin g to eng age the A WD sy stem; howeve r , th e front differen tial may be come l ocked (ro tate at the same speed regardles s of the terr ain) und er certain cond i- tions. If the[...]

Loading and Unl oadin g Cargo Page 2 2 2007 HUV 44 21 Ga soli ne and D iesel V ehicle O wner’s Manual ý W ARNING • For vehicles w ith cargo be ds, remov e all cargo befor e ra ising the bed o r servicing the vehicle. If the vehicle is equipped with a prop r od, ensure that it is securely engaged . Do not close bed until all persons a re clear [...]

Vehicle Load Ca pacities 2007 HUV 44 21 Ga soli ne and D iesel V ehicle Ow ner’s Man ual Pa ge 23 ý W ARNING • Reduce speed and avoid sudden stop s when backing up. Failure to do so may cause the vehicle to overt urn or flip over backwa rds. • Maximum cargo load must be reduced by the weight of optional equipment. Center and s ecure car go a[...]

Towing with the Ve hicle Page 2 4 2007 HUV 44 21 Ga soli ne and D iesel V ehicle O wner’s Manual T OWING WIT H THE V EHICLE ý W ARNING • Do not tow a vehicle or trailer on public street s or highways. • Normal vehicle operating speed should be reduced when towing. • Extreme caution should be used when towing. • Do not allow riders in the[...]

Storag e 2007 HUV 44 21 Ga soli ne and D iesel V ehicle Ow ner’s Man ual Pa ge 25 ý W ARNING • For use on pub lic roads, the trailer must meet all federal, state, and local requir ements such as taillight s, brak e lights, etc. • Never tow a vehicle behind a p assenger vehicle or truc k on a public road unle ss it is on an approved trai ler [...]

Storag e Page 2 6 2007 HUV 44 21 Ga soli ne and D iesel V ehicle O wner’s Manual ý CA UT ION • Batteri es in a lo w state of charge w ill freez e at low temperat ures. PREPARING THE V EHICLE FOR E XTENDE D STORAGE 1. Unload the vehic le so th at the tir es are supp orting o nly th e weigh t of the veh icle. 2. S to re the vehi cle in a coo l, [...]

Storag e 2007 HUV 44 21 Ga soli ne and D iesel V ehicle Ow ner’s Man ual Pa ge 27 3. Make sure the key switch i s in the OFF posit ion and the Forwar d/Reverse hand le is in the NEUTRA L position . Choc k the wheel s. Gasoline vehicles: 4. Prepare the fue l tank. 4.1. F ill the tank with fresh fu el. 4.2. F ollowing the ma nufactu rer ’s direct[...]

Maintena nce Page 2 8 2007 HUV 44 21 Ga soli ne and D iesel V ehicle O wner’s Manual 5. Place th e Forwa rd/Revers e handle i n the NEUT RAL posi tion. C rank the engine until fue l is pum ped int o the car buretor (gasoli ne ve hicles ) and the fuel lin es (al l vehic les) and th e engi ne starts. Turn the en gine off. See f ollowing NOTE. NOTE:[...]

Period ic Se rvice Schedul e 2007 HUV 44 21 Ga soli ne and D iesel V ehicle Ow ner’s Man ual Pa ge 29 ý W ARNING - Gasoline vehicles only: Disc onnect the spark plug w ires from the spark plugs . • If wires are removed or r eplaced make sure wiring and wire harness are proper ly routed and secured. Failure to properly route and secure wiring c[...]

Period ic Se rvice Schedul e Page 3 0 2007 HUV 44 21 Ga soli ne and D iesel V ehicle O wner’s Manual Monthly service by owner or trai ned t echnician Engine Check engine circu lating air passage; visually inspect unshrouded area around engine exhaust for grass and debris and clean if necessary . Diesel vehicles: Check for grass and debris around [...]

Period ic Se rvice Schedul e 2007 HUV 44 21 Ga soli ne and D iesel V ehicle Ow ner’s Man ual Pa ge 31 ý W ARNING • If any problems are found during scheduled inspection or service, do not operate vehicle until repairs are made. Failure t o make ne cessar y repairs could r esult in fire, pro perty dama ge, severe personal injury , or death. Ann[...]

Perio dic Lubr ication Sched ule Page 3 2 2007 HUV 44 21 Ga soli ne and D iesel V ehicle O wner’s Manual PERIODIC LUBRICATION SCHEDULE PERIODIC LUBRICATION SCHEDULE REGULAR INTERVAL SERVICE LUBRICATION POINTS RECOMMENDED LUBRICANT Gasoline vehicle: Honda eng ine-Fir st change 20 hours Kawasaki engine- First change 10 hour s Diesel vehicle: First [...]

Perio dic Lubr ication Sched ule 2007 HUV 44 21 Ga soli ne and D iesel V ehicle Ow ner’s Man ual Pa ge 33 Figure 14 Lubrication Poi nt s – Gaso line V ehicles Figure 15 Lubricati on Point s – Die sel V ehicles 6 7 4 1 3 5 2 2 4 6 7 4 1 3 5 2 2 4[...]

Brak e Flui d Rese rvoi r Page 3 4 2007 HUV 44 21 Ga soli ne and D iesel V ehicle O wner’s Manual BRAKE FLUID RESERVOIR The brak e fluid reservoir (1) is located und er the h ood (Figure 16) . Rais e the hoo d to che ck the brake fluid leve l. During th e brake fluid lev el in spectio n, also i nspect th e foll owing: • The prese nce of br ake [...]

Engin e Oil 2007 HUV 44 21 Ga soli ne and D iesel V ehicle Ow ner’s Man ual Pa ge 35 NOTE: The normal oil press ure valu e st ated in the Honda en gine man ual is 28 psi at id le; however , the remote fil ter design cause s oil p ressure to be 18 psi , which is normal for th is type o f oil c irculatio n design. Kawasak i engi ne: The Kaw asaki g[...]

Engin e Oil Page 3 6 2007 HUV 44 21 Ga soli ne and D iesel V ehicle O wner’s Manual ENGINE OIL AND FILTER CHA NGE Engin e oil and oil filte r sh ould be c hanged: • Kawasak i gasoli ne engine after the f irst 10 hours of operatio n. • Honda gas oline engine afte r the first 20 hours of ope ration. • Kubota diese l engine after the fir st 50[...]

Engin e Oil 2007 HUV 44 21 Ga soli ne and D iesel V ehicle Ow ner’s Man ual Pa ge 37 7. Use a sock et or wrench to replace th e oil drai n plug (1) (Figure 22 or Figure 23) . T urn th e plug clo ckwise and tighte n to 29 ft-l b (40 N·m ) for Hon da gas vehicl es, 61 in -lb (6.9 N·m) for Kawas aki gas ve hicl es with plastic dr ain plu gs,14.5 f[...]

Engin e Oil Page 3 8 2007 HUV 44 21 Ga soli ne and D iesel V ehicle O wner’s Manual NOTE: An oil drip guard (1) can be used t o prevent exc ess oil from dripping onto the engine b ase plate (Figure 26) . Use an empty quart (one liter) containe r and cut the bott om off at an angl e, then sl ide the open a rea o f the con tainer up and under the o[...]

Engin e Oil 2007 HUV 44 21 Ga soli ne and D iesel V ehicle Ow ner’s Man ual Pa ge 39 Engine Oil Fill ing 1. Add eng ine oil; us e a funn el or pour spout t o direct th e oil into th e openi ng (Figure 28 or Figure 29) . With filter c hange, the engine requ ires: • Honda gas oline eng ines: 1 qt. and 25 oz. (1.7 L) of o il per cha nge. • Kawas[...]

Gearc as e Lubri ca tio n Page 4 0 2007 HUV 44 21 Ga soli ne and D iesel V ehicle O wner’s Manual NOTE: Use engin e oil with API cla ssificati on SJ for gas oline eng ines a nd CF for di esel eng ines. Using mul ti-grad e oils (5W-20, 10W-30 , and 10W-40) may in crea se oil consum ption. If m ulti-gr ade oil is used , check t he oil leve l mor e [...]

Gearc as e Lubri ca tio n 2007 HUV 44 21 Ga soli ne and D iesel V ehicle Ow ner’s Man ual Pa ge 41 the lubr icant l evel i ndicator hole (1). See Periodic Lubrication Schedule on page 32. Tighten t he le vel indi- cator plug to 1 0 ft-lb (14 N·m). T ransmis sion: Clean and i ns tall the drain plu g ( 2) befo re fil ling th e tr ansm is sion wi t[...]

En gine C oolan t – Di esel Veh icle s Page 4 2 2007 HUV 44 21 Ga soli ne and D iesel V ehicle O wner’s Manual ENGINE COOLANT – DIESEL V EHICLES ENGINE COOLANT LEV E L CHECK The coola nt reserv e tank (2) is located under the hood on the passe nger side (Figure 16) . Raise the hood to check t he coo lant le vel befo re ev ery ope ration . 1. [...]

Fuelin g Instruc tions 2007 HUV 44 21 Ga soli ne and D iesel V ehicle Ow ner’s Man ual Pa ge 43 Air Filter Removal 1. Raise the cargo b ed, and locate the air filter cani ster . 2. Release b oth ca nister tab l ocks (Figure 35) . 3. Pull the canis ter cap away f rom the c anister . 4. Remove the air fil ter cartr idge (1). See followin g NOTE. NO[...]

Fuelin g Instruc tions Page 4 4 2007 HUV 44 21 Ga soli ne and D iesel V ehicle O wner’s Manual NOTE: Gasolin e ve hicles: Use unle aded ga soli ne only . Whene ver pos sible, avoid using o xyge nated fuels and fuels tha t are ble nded wi th alcoho l. Diesel veh icles: Use o nly dies el fue l grade n o. 2 with a c etane ratin g of 45 o r higher. 2[...]

Fuelin g Instruc tions 2007 HUV 44 21 Ga soli ne and D iesel V ehicle Ow ner’s Man ual Pa ge 45 If biodies el is u sed, be s ure to app ly the fol lowing gu ideli nes: • Ensure the fuel tank is as full as poss ible at al l times to prevent mo isture fro m colle cting. • Ensure that the fuel tank ca p is sec urely tightened t o preven t water [...]

Battery Page 4 6 2007 HUV 44 21 Ga soli ne and D iesel V ehicle O wner’s Manual BATTERY See General W arnings on p age 8. ý DA N G E R • Battery – E xplo siv e gase s! Do n ot smok e. Ke ep sparks and flame s aw ay fro m the v ehicl e an d service ar ea. V entilate when chargin g or oper ating veh icle i n an enc losed area . Wear a fu ll fa[...]

Battery 2007 HUV 44 21 Ga soli ne and D iesel V ehicle Ow ner’s Man ual Pa ge 47 The batt er y in thi s v ehicl e i s a 12-v olt , l ow- ma inte nan ce ba tter y th at r eq ui res inf re que nt c he cks (Figure 39) . Electr olyte le vel s hould be check ed se miannual ly . 1. T urn the ke y swi tc h to t he O FF po si tio n an d r emo ve the ke y[...]

Using A B ooste r Batter y (Jum p Starti ng) Page 4 8 2007 HUV 44 21 Ga soli ne and D iesel V ehicle O wner’s Manual USING A BOOSTER BATTERY (JUMP ST ARTING) ý W ARNING • Wear safet y glasse s or app roved e ye pro tection w hen s ervicing t he veh icle. Wear a full fac e shield and rubber glove s when working on or near batteri es. • When j[...]

Cleaning the Ve hicle 2007 HUV 44 21 Ga soli ne and D iesel V ehicle Ow ner’s Man ual Pa ge 49 CLEANING THE V EHICLE Each ve hicle is equ ipped with han d wash- was ha ble front a nd r ea r b odi es. T he v eh icle has a po wder- c oate d steel car go bed (or optional alu minum fl at bed). Use co mmerci al autom otive cle aning solu tions with a [...]

Subse quent Ow ner Regi stratio n Page 5 0 2007 HUV 44 21 Ga soli ne and D iesel V ehicle O wner’s Manual ý W ARNING • Before beginning a winch operation: - T urn key sw itch to the OFF po sitio n, pu t F orward /R ever se ha n dle in th e NEUT RAL p ositio n, and engage the p ark brake. - Do not use winch while persons a re seated on the vehi[...]

Vehicl e Specif icati ons 2007 HUV 44 21 Ga soli ne and D iesel V ehicle Ow ner’s Man ual Pa ge 51 V EHICLE SPECIFICATIONS SPECIFICATIO NS HUV 4421 HUV 4421 POWER SOURCE Gasoline Di esel Engi ne: (H onda) 4- cycle OHV , 614 cc, 20.0 maxim um HP @36 00 rpm (p er SAE J 1940/ 1349), twin- cylinder , air-cooled, with pres sure lubrica tion system •[...]

Vehicl e Specif icati ons Page 5 2 2007 HUV 44 21 Ga soli ne and D iesel V ehicle O wner’s Manual BODY/CHASSIS, CONTINUED Gasoline Di esel Side an d rear bo dy : Pla stic •• Car go be d: Powd er-coated steel or alumin um • • Front bod y: Geloy XTWM206 •• Tires : All T errain: 25 x 10.5 – 12 front and r ear; tu beless, 4 -ply ra ted [...]

Vehicl e Specif icati ons 2007 HUV 44 21 Ga soli ne and D iesel V ehicle Ow ner’s Man ual Pa ge 53 Engi ne co olan t: mixture of 55% pr opylene glycol an d 45% w ater n/a 2 gal. (7.8 L) Bra ke flu id: DOT 5 (silicone) br ake fluid 8 oz. (240 ml ) Fuel t ank : unleaded gasoline 6.5 gal lons (24.6 L ) Fuel t ank : diesel g rade no.2 with cetane rat[...]

Page 5 4 2007 HUV 44 21 Ga soli ne and D iesel V ehicle O wner’s Manual HUSQVARNA ® LIMITED TWO YEAR W ARRANTY FOR 2007 TRANSPORT A TION AN D UTILITY VEHIC LES 1. W ARRANTY : Husqvarna, INC., ("Husqvarna") hereby warrant s to the Orig inal Retail Purchas er that its new 2007 Mode l Tr ansportation and Utility V ehicles purchased from H[...]

2007 HUV 44 21 Ga soline a nd Dies el Vehi cle Owne r’s Man ual Pa ge 55 6. DISCLAIMER: THIS LIMITED W ARRANTY IS EXCLUSIVE . HUSQVARNA MA KES NO OTHER W ARRANTY OF ANY KIN D, EXPRESSED O R IMPLIED. ANY IMPLIED W ARRANTIES OF MERCHANT ABILITY OR FITNESS FOR A P ARTICULAR PURPOSE WHICH EX CEED THE OBLIG A TIONS OR TIME LIMIT S ST A TED IN THI S W [...]

Page 5 6 2007 HUV 44 21 Ga soli ne and D iesel V ehicle O wner’s Manual T ECH NICAL & CONSUMER INFO RMAT ION (GASOLINE ENGINES) Carburetor Modifi cation for High Altitude Operation At high altitud e, the standard carbureto r air-fue l mixture will be too rich. Perfor mance w ill decreas e, and fuel consump tion wi ll inc rease. A very rich m [...]

2007 HUV 44 21 Ga soli ne and D iesel V ehicle Ow ner’s Man ual Pa ge 57 Emission Control System Information Source o f Emissi ons The comb ustion pr ocess p roduces ca rbon m onoxide, o xides of nitr ogen, and hy drocar bons. Contr ol of hydr o- carbons and oxi des of nitr ogen is ve ry im portant becau se, un der certain co nditi ons, they re a[...]

Page 5 8 2007 HUV 44 21 Ga soli ne and D iesel V ehicle O wner’s Manual CALIFORNIA EMISSION CONTROL W ARRANTY ST ATEMENT Y ou r new Hu sqvarn a, Inc. ("Husq varna") ve hicle e ngine complies with b oth th e U.S. EP A and State of Calif ornia emis sion reg ulati ons. YOUR W ARRAN TY RIGHTS AND OBLIGA TIONS: The Califor nia Air Reso urce [...]

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CCI P/N 103218307 Husqvarna Part N umber 531 30 81-86 Edition Code 0706 C0307B[...]