Intel II manual

Intel ® Astor II Server Chassis Subassembly Product Guide A Guide for Techni cal ly Quali fied Assemblers of I nt el ® Identi f i ed Subassemblies/Product s Order Number: 722623-001[...]

If an FCC declaration of conformity m arking is present on the board, the following statement applies: FCC Declaration of Conformity This device complies with Part 15 of the FCC R ules. Operation is subject to the following two conditions: (1) this device m ay not cause harmful interference, and (2) this device must accept any interference received[...]

iii Contents 1 System Description Kit C onte nts.......................................................................................................................... 7 Feature Summary ................................................................................................................ 7 Chassis Front C ontrols and Indi cators ......[...]

iv Intel Astor II Server Chassis Subassembly Product Guide Instal lin g the S ide Cove r......................................................................................................35 Hot-sw ap B ay ......................................................................................................................36 SCS I Hard Disk D riv[...]

Contents v B Warnings WARN ING: E ngli sh (U S) ....................................................................................................6 2 AVERTISSEMENT: Françai s..............................................................................................64 WARNUNG: Deutsch ...........................................................[...]

vi Intel Astor II Server Chassis Subassembly Product Guide Tables 1. Feature Summary ........................................................................................................ 7 2. Fan Cable C onnector Pinout ......................................................................................39 3. Pow er Supply Output V oltages ....[...]

7 1 System Description Kit Contents The Astor II chassis subassembly kit includes this Product Guide, a pow er cord, an I/O shield EMI gasket, two chassis feet, and three hardware bags: Server board installation bag: includes three rubber bumpers, 13 standoff clips, and 13 retention screws. Chassis intrusion switch bag: includes one intrusion switc[...]

8 Intel Astor II Server Chassis Subassembly Product Guide Chassis F ront Co ntrols an d Ind icators OM07034 A B J I G H K C D E F Figure 1. Front Controls and Indicators A. Empty 5.25-inch drive bay B. CD-ROM driv e * C. Power LED D. Hard disk access LED E. Network LED F. Fan fault LED G. Power button H. Reset button I. Hot-swap drive failure LEDs [...]

System Descr iption 9 Chassis Back I/O Ports an d Featu res OM07038 F G H I J E A B C D Figure 2. Back I/O Ports and Features A. Mouse and keyboard connectors* B. Serial port A, COM1* C. VGA monitor connector* D. Network connector port* E. Parallel port* F. Power supply fan G. AC input power connector H. Side cover grip handle I. Loop for padlock ([...]

10 Intel Astor II Server Chassis Subassembly Product Guide Chassis S ide V iew OM07563 J I H D B C E A G F L K Figure 3. Chassis Side View A. CD-ROM driv e * B. 5.25-inch external bays C. 3.5-inch diskette drive* D. Hot-swap drive bay E. Fan housing F. Card guide G. Hot-swap fan shroud with two fans H. Add-in board expansion slot covers I. Security[...]

System Descr iption 11 Peripherals External Bay fo r 5.25-inch R emovable Med ia Devices The chassis has a bay for two 5.25-inch half-height peripherals that is accessible from the front of the system. This bay is intended to provide space for CD-ROM, tape backup or other removable devices. You can convert the 5.25-inch bays to a single full-height[...]

12 Intel Astor II Server Chassis Subassembly Product Guide The temperature sensor on the backplane provides temperature information to the BMC (baseboard management controller) on the server board through chassis service messages. The backplane power control will pow er down a drive when a failure is detected and reported to the SCSI bus. When a ne[...]

System Descr iption 13 System Security To help prevent unauthorized entry or use of the system, the chassis includes a chassis intrusion switch that can be monitored by Server Management software and two padlock loops. Mechanical L ocks A padlock loop on the rear of the system side cover can be used to prevent access to the microprocessors, memory,[...]

14 Intel Astor II Server Chassis Subassembly Product Guide[...]

15 2 W orking Inside the System Tools and Supplies Needed Phillips (cross head) screwdriver (#2 bit) Antistatic wrist strap (recommended) Needle-nosed pliers Safety: Before You Remove the Side Cover Before removing the system side cover for any reason, observe these safety guidelines. 1. Turn off all peripheral devices connected to the system. 2. T[...]

16 Intel Astor II Server Chassis Subassembly Product Guide CAUTIONS ESD can damage disk drives, boards, and other parts. Perform all procedures in this chapter only at an ESD workstation. If one is not available, provide some ESD protection by wearing an antistatic wrist strap attached to chassis ground any unpainted metal surface on your system wh[...]

Working Inside the System 17 OM06410 A C B Figure 5. Removing the Side Cover A. Built in handle B. Metal loop (for padlock) C. Retaining screws (3) Installing Chassis Feet 1. Each chassis foot has two sets of holes. The larger holes fit over alignment features in the chassis to assist positioning the feet. 2. Align the smaller holes with the corres[...]

18 Intel Astor II Server Chassis Subassembly Product Guide Removing the Hot-swap Bay ✏ NOTE The hot-swap bay may be heavy if it is full of drives. It is not necessary to remove the drives from the bay before removing the bay from the chassis. However, we recommend you remove any drives in the bay before removing the bay to minimize the risk of pe[...]

Working Inside the System 19 Removing the IDE Drive Bay 1. Observe the safety and ESD precautions at the beginning of this chapter. 2. Remove the side cover. 3. Disconnect the power and signal cables from any drives in the bay. 4. Remove and save the two screws at the top of the bay. OM07560 A B C Figure 7. Disconnect Cables and Remove Screws A. Po[...]

20 Intel Astor II Server Chassis Subassembly Product Guide OM07561 A Figure 8. IDE Hard Drive Bay A. Screw[...]

Working Inside the System 21 Installing Server Board Clips and Bumpers To support the server board in the Astor II chassis, you must install three rubber bumpers and eleven or twelve standoff clips (depending on the server board you are installing). 1. Peel the adhesive backing from three rubber bumpers; stick the bumpers to the chassis wall (see F[...]

22 Intel Astor II Server Chassis Subassembly Product Guide I/O Shield ✏ NOTE An ATX 2.01-compliant I/O shield should be provided with your server board. The shield is required by Electromagnetic Interference (EMI) regulations. It minimizes EMI and ensures proper cooling of the server. If the shield does not fit the chassis, obtain a properly size[...]

Working Inside the System 23 9. Connect the Front Panel cable from the top of the front panel to the server board. See your server board manual for the location of the front panel connector. The cable from the bottom of the front panel goes to the hot-swap backplane. 10. If you are going to install a diskette drive or any hard drives, attach the ap[...]

24 Intel Astor II Server Chassis Subassembly Product Guide Installing a Chassis Intrusion Switch Your server board probably has a chassis intrusion connector on it. How ever, we recommend that you attach the chassis intrusion switch to the front panel. 1. Remove the side cover. 2. Remove the IDE drive bay. 3. Remove the hot-swap bay. 4. Position th[...]

Working Inside the System 25 Removing the Front Cover 1. Remove side cover. 2. Squeeze the two plastic tabs inside the front cover, and push them through the chassis slots. 3. Pull the left side of the cover out slightly, about 15 , until the cover clears the pow er and reset buttons. Slide the cover to the right until the tabs disengage from the c[...]

26 Intel Astor II Server Chassis Subassembly Product Guide Installing the Diskette Drive 1. Observe the safety and ESD precautions at the beginning of this chapter. 2. Remove the new 3.5-inch diskette drive from its protective wrapper, and place it component side up on an antistatic surface. Record the drive model and serial numbers in your equipme[...]

Working Inside the System 27 Hard Drives Drive Ca bling Considera tions The number of devices you can install depends on: The number supported by the bus The number of physical drive bays available The combination of SCSI and IDE devices You should route cables to minimize airflow disruption. Air flow s from the front to the rear of the chassis. Yo[...]

28 Intel Astor II Server Chassis Subassembly Product Guide 7. Insert and tighten four screws (gold colored screws with w ashers are provided). 8. Install the IDE drive bay into the chassis. OM07562 Figure 16. IDE Hard Drive Removing a Hard D rive from the ID E Drive Bay 1. Observe the safety and ESD precautions at the beginning of this chapter. A l[...]

Working Inside the System 29 Installing the IDE Drive Bay 1. Observe the safety and ESD precautions at the beginning of this chapter. 2. Place the drive bay into the chassis so its hinges are in their slots. 3. Move the drive bay down until the screw holes in the bay and the chassis line up. 4. Replace the two screws on the top of the bay (see Figu[...]

30 Intel Astor II Server Chassis Subassembly Product Guide Installing a 5.25-inch P eripheral Device Two 5.25-inch half-height bays provide space for tape backup, CD-ROM, or other removable media drives. CAUTION For several reasons, we recommend that you do NOT install hard drives in the 5.25-inch bays: the drives cannot be properly cooled in this [...]

Working Inside the System 31 5. Remove the drive from its protective wrapper, and place it on an antistatic surface. 6. Record the drive model and serial numbers in your equipment log. 7. Set any jumpers and/or switches on the drive according to the drive manufacturer’s instructions. 8. Using two screws (silver screw s without washers are provide[...]

32 Intel Astor II Server Chassis Subassembly Product Guide OM07036 C A B D E Figure 20. Installing a Removable Media Device A. Removable m edia device B. Drive rail C. Rail tab D. Power cable E. Typical SCSI signal cable Removing a 5.25-inch P eripheral D evice 1. Observe the safety and ESD precautions at the beginning of this chapter. 2. Disconnec[...]

Working Inside the System 33 Installing the Front Cover 1. Insert the plastic tabs on the front cover into the slots on the right of the chassis. Squeeze the front panel and chassis together along the left side until the plastic tabs snap into their slots. Installing the Hot-swap Bay 1. Tilt the bay into the chassis. 2. Connect the power and data c[...]

34 Intel Astor II Server Chassis Subassembly Product Guide OM06425 A B Figure 21. Installing an Add-in Board A. Expansion slot cover and screw B. Add-in board, use same screw Removing an Add-in Board CAUTION Slot covers must be installed on all vacant expansion slots. This maintains the electromagnetic emissions characteristics of the system and en[...]

Working Inside the System 35 Installing the Side Cover CAUTION When you install the side cover, do not damage the EMI gaskets mounted on the cover. Replace any damaged strips, or your system may not meet EMI requirements. 1. Before replacing a side cover, check that you have not left loose tools or parts inside the system. 2. Check that cables, add[...]

36 Intel Astor II Server Chassis Subassembly Product Guide Hot-swap Bay The plastic front door covers a removable metal EMI cover that is hinged at the bottom. Plastic drive carriers for 3.5-inch wide by 1-inch high drives allow easy hot-swapping of drives w ithout shutting down the system. The backplane uses industry-standard 80-pin SCA2 connector[...]

Working Inside the System 37 OM07035 Figure 22. Hard Disk Drive and Plastic Carrier Installing a SCSI SCA2 Hard Disk Driv e in the Hot-swa p Bay 1. Open the plastic front door. 2. If there is a padlock installed on the metal EMI cover, remove it. 3. Pull the top of the metal EMI cover away from the chassis. 4. Position the drive/carrier assembly, l[...]

38 Intel Astor II Server Chassis Subassembly Product Guide OM07049 Figure 23. Installing a Hard Disk Drive Hot-swapping a SCSI SCA2 Hard Disk Driv e A bank of five yellow LEDs on the front panel monitors the drive status of each drive in the hot- swap bay. When a yellow LED is on continuously, it is okay to hot-sw ap (replace) a bad drive with a go[...]

Working Inside the System 39 Fans For cooling and airflow, the system contains three removable chassis fans to cool the boards and removable media drives. The integrated power supply fan provides more cooling and airflow. ✏ NOTE The fan has two connectors on its cable. One is labeled “N440BX” and should only be connected a system fan connecto[...]

40 Intel Astor II Server Chassis Subassembly Product Guide Installing t he Front Fan ✏ NOTE The removable fan pulls air from in front of the chassis so that it flows across the boards and out the back. Thus, the fan must be oriented for the correct airflow direction. If you place the fan so the label faces the back of the chassis, this should pro[...]

Working Inside the System 41 Removing a Hot-swap Ba y Fan OM07042 A Figure 26. Removing the Hot-swap Bay Fan Bracket 1. Observe the safety and ESD precautions at the beginning this chapter. 2. Remove the side cover. 3. Disconnect the fan’s power cable from the SCSI backplane. 4. Snap the fan out of the plastic shroud. Installing a Hot-swap Bay Fa[...]

42 Intel Astor II Server Chassis Subassembly Product Guide Hot-swap Backplane Removing the SC SI Backp lane 1. Remove any hard drives installed in the hot-swap bay. 2. Remove the hot-swap bay from the chassis. 3. Remove the hot-swap bay fans. 4. Remove the four corner screws holding the plastic shroud and SCSI backplane to the hot-swap bay. Do not [...]

Working Inside the System 43 OM07053 A A Figure 28. Removing the SCSI Backplane A. Screws Installing the SCS I Backplan e 1. Place the SCSI backplane component side to the hot-swap bay. 2. Insert and tighten the two center screws that hold the backplane to the hot-swap bay. 3. Place the plastic shroud on the back of the backplane. 4. Insert and tig[...]

44 Intel Astor II Server Chassis Subassembly Product Guide Front Panel Board Removing t he Front Pa nel Board The front panel board contains the system controls and indicators. The board is mounted on a snap on standoff and a threaded standoff inside the chassis. 1. Observe the safety and ESD precautions at the beginning of this chapter. 2. Remove [...]

45 3 T ec hnical Ref erence Power Supply Specifications Input Voltage s The 300 watt power supply, designed to minimize EMI, provides sufficient power for a maximum configuration of the server. The input voltage ranges are: 100-120 V at 50/60 Hz; 4.6 A maximum current 200-240 V at 50/60 Hz; 2.3 A maximum current If a system is integrated to a fully[...]

46 Astor II Chassis Subassembly Product Guide Environmental Specifications Table 4. Environmental Specifications Temperature Nonoperating Operating –40° to 70 °C (–55° to 150 °F) 10° to 35 °C (41° to 95 °F); derated 0.5 °C for every 1000 ft (305 m) Humidity Nonoperating Operating wet bulb 95% relative humidity (noncondensing) at 30 °C[...]

Technical Reference 47 SCSI Hot-swap Backplane Connectors Ultra2 / LVD SCSI 16-Bit Conne ctor OM03878 1 68 Table 5. Wide/Fast SCSI 16-Bit Connector P inout Pin Signal Pin Signal 1-16 GND (ground) 49-50 GND (ground) 17 TERMPWR 51 TERMPWR 18 TERMPWR 52 TERMPWR 19 RESERVED 53 RESERVED 20-34 GND (ground) 54 GND (ground) 35 DB12_L 55 ATN_L 36 DB13_L 56 [...]

48 Astor II Chassis Subassembly Product Guide Ultra2 / LVD SCA2 SCSI 16-Bit Connector s 1 OM04855 Table 6. Wide/Fast SCA2 SCSI 16-Bit Connector Pinout Pin Signal Pin Signal 1-4 +12 V 25 DB 3_L 5 6 NC 26 DB 2_L 7 DB 11_L 27 DB 1_L 8 DB 10_L 28 DB 0_L 9 DB 9_L 29 DB P_L 10 DB 8_L 30 DB 15_L 11 I/O_L 31 DB 14_L 12 REQ_L 32 DB 13_L 13 C/D_L 33 DB 12_L [...]

Technical Reference 49 Power Conne c tors The backplane power connectors are 4-pin shrouded plastic connectors with mechanical keying. OM04656 1234 Table 7. Power Connector Pinout Pin Signal 1 +12 V 2 Ground 3 Ground 4+ 5 V Backplane Fan Connector This connector provides power to the fan. OM05211 12 3 Table 8. Backplane Fan Connector Pinout Pin Sig[...]

50 Astor II Chassis Subassembly Product Guide Front Pane l Cable Conne c tor The front panel connector and cable provide the chassis wide IMB bus and the electrical path between the drive fault indicators (LEDs) and the SCSI backplane that controls them. OM04669 1 Table 9. Front Panel Connector Pinout Pin Name Description 1 GND Electrical ground (0[...]

51 4 Regulator y Inf ormation WARNING You must adhere to the assembly instructions in this guide to ensure and maintain compli ance with existing product regulations. Use only the described, regulated components specified in this guide. Use of other products / comp onents will void the UL listin g of the produ ct, will most likely void other compli[...]

52 Intel Astor II Server Chassis Subassembly Product Guide EMC Compliance FCC Class B Title 47 of the Code of Federal Regulations, Parts 2 and 15, Subpart B, pertaining to unintentional radiators. (USA) CISPR 22, 2 nd Edition, 1993, Amendment 1, 1995 Limits and methods of measurement of Radio Interference Characteristics of Information Technology E[...]

Regulatory Information 53 Regulator y Compliance Ma rkings This Astor II chassis subassembly is provided with the following Product Certification Markings. UL and cUL Listing Marks CE Mark Australian C-Tick Mark German GS Mark The CE marking on this product indicates that it is in compliance with the European community’s EMC (89/336/EEC) and low [...]

54 Intel Astor II Server Chassis Subassembly Product Guide ✏ NOTE If a Class A device is installed within this system, then the system is to be considered a Class A system. In this configuration, operation of this equipment in a residential area is likely to cause harmful interference. FCC Decla ration of Conformity Product Type: AST2 This device[...]

Regulatory Information 55 Installation Safety Instructio ns CAUTION Integration of this assembly shall be done only by technically qualified personnel. Follow these guidelines to meet and maintain safety and product regulatory requirements when integrating this Astor II chassis subassembly. Read and adhere to all of these instructions and the instr[...]

56 Intel Astor II Server Chassis Subassembly Product Guide Use Only f or Intended Applic a tions This product was evaluated as Information Technology Equipment (ITE) that may be installed in offices, homes, schools, computer rooms and similar locations. The suitability of this product for other Product Categories and Environments other than ITE app[...]

57 A Equipment Log and W orksheets Equipment Log Use the blank equipment log provided here to record information about your system. You will need some of this information when you run the SSU. Item Manufacturer Name and M odel Number Serial Number Date Installed Chassis Server board Processor speed and cache Video display Video Controller Keyboard [...]

58 Intel Astor II Server Chassis Subassembly Product Guide Equipment Log (cont inued) Item Manufacturer Name and M odel Number Serial Number Date Installed IDE disk drive 1 IDE disk drive 2[...]

Equipment Log and Worksheets 59 Current Usage As an overall current usage limitation on the power supply, do not exceed a combined power output of 167 watts for the +5 V and +3.3 V outputs. Calculat ing Power Usage The total combined wattage for the system configuration must be less than 300 watts. Use the two worksheets in this section to calculat[...]

60 Intel Astor II Server Chassis Subassembly Product Guide Worksheet, Total Combined Power Used by the System 1. From the previous worksheet, enter the total current for each column. 2. Multiply the voltage by the total current to get the total wattage for each voltage level. 3. Add the total wattage for each voltage level to arrive at a total comb[...]

61 B W arnings WARNING: English (US) AVERTISSEMENT: Français WARNUNG: Deutsch AVVERTENZA: Italiano ADVERTENCIAS: Español[...]

62 Astor II Chassis Subassembly Product Guide WARNING: English (US) The power supply in this product contains no user-serviceable parts. There may be more than one supply in this product. Refer servicing only to qualified personnel. Do not attempt to modify or use the supplied AC pow er cord if it is not the exact type required. A product with more[...]

Warnings 63 WARNING: English (continued) A microprocessor and heat sink may be hot if the system has been running. Also, there may be sharp pins and edges on some board and chassis parts. Contact should be m ade with care. Consider wearing protective gloves. Danger of explosion if the battery is incorrectly replaced. Replace only with the same or e[...]

64 Astor II Chassis Subassembly Product Guide AVERTISSEMENT: Français Le bloc d'alimentation de ce produit ne contient aucune pièce pouvant être réparée par l'utilisateur. Ce produit peut contenir plus d'un bloc d' alimentation. Veuillez contacter un technicien qualifié en cas de problème. Ne pas essayer d'utiliser n[...]

Warnings 65 AVERTISSEMENT: Fran çais (suite) Le microprocesseur et le dissipateur de chaleur peuvent être chauds si le système a été sous tension. Faites également attention aux broches aiguës des cartes et aux bords tranchants du capot. Nous vous recommandons l' usage de gants de protection. Danger d'explosion si la batterie n&apo[...]

66 Astor II Chassis Subassembly Product Guide WARNUNG: Deutsch Benutzer können am Netzgerät dieses Produkts keine Reparaturen vornehm en. Das Produkt enthält möglicherweise mehrere N etzgeräte. Wartungsarbeiten müssen von qualifizierten Technikern ausgeführt werden. Versuchen Sie nicht, das mitgelieferte Netzkabel zu ändern oder zu verwende[...]

Warnings 67 WARNUNG: Deutsch (Forts etzung) Der Mikroprozessor und der Kühler sind möglicherw eise erhitzt, wenn das System in Betrieb ist. Außerdem können einige Platinen und Gehäuseteile scharfe Spitzen und Kanten aufweisen. Arbeiten an Platinen und Gehäuse sollten vorsichtig ausgeführt werden. Sie sollten Schutzhandschuhe tragen. Bei fals[...]

68 Astor II Chassis Subassembly Product Guide AVVERTENZA: Italiano Rivolgersi ad un tecnico specializzato per la riparazione dei componenti dell'alim entazione di questo prodotto. È possibile che il prodotto disponga di più fonti di alimentazione. Non modificare o utilizzare il cavo di alimentazione in c.a. fornito dal produttore, se non cor[...]

Warnings 69 AVVERTENZA: Italiano ( continua) Se il sistema è stato a lungo in funzione, il microprocessore e il dissipatore di calore potrebbero essere surriscaldati. Fare attenzione alla presenza di piedini appuntiti e parti taglienti sulle schede e sul telaio. È consigliabile l'uso di guanti di protezione. Esiste il pericolo di un esplosio[...]

70 Astor II Chassis Subassembly Product Guide ADVERTENCIAS: Español El usuario debe abstenerse de manipular los componentes de la fuente de alim entación de este producto, cuya reparación debe dejarse exclusivamente en manos de personal técnico especializado. Puede que este producto disponga de más de una fuente de alimentación. No intente mo[...]

Warnings 71 ADVERTENCIAS: Español (continúa) Si el sistema ha estado en funcionamiento, el m icroprocesador y el disipador de calor pueden estar aún calientes. También conviene tener en cuenta que en el chasis o en el tablero puede haber piezas cortantes o punzantes. Por ello, se recomienda precaución y el uso de guantes protectores. Existe pe[...]

72 Astor II Chassis Subassembly Product Guide[...]

73 C W arranty Limited Warranty for Intel ® Server Chassis Subassembly Products Intel warrants that the Products (defined herein as the Intel ® chassis subassembly and all of its various components and software delivered with or as part of the Products) to be delivered hereunder, if properly used and installed, will be free from defects in materi[...]

74 Intel Astor II Server Chassis Subassembly Product Guide Warranty Limitations and Exclusions These warranties replace all other warranties, expressed or implied including, but not limited to, the implied warranties of merchantability and fitness for a particular purpose. Intel makes no expressed warranties beyond those stated here. Intel disclaim[...]

Warranty 75 How to Obtain Warranty Service To obtain warranty service for this Product, you may contact Intel or your authorized distributor. North America Call Intel at 1-800-628-8686 during the warranty period during normal business hours (pacific time), excluding holidays. Please be prepared to provide: (1) your name, address, and telephone numb[...]

76 Intel Astor II Server Chassis Subassembly Product Guide Returning a Defec tive Pr oduct Before returning any product, call your authorized dealer/distribution authority. From Europe: in English +44 1793 431144 in French +44 1793 421777 in German +44 1793 421333 All other locations: +(503) 264-7000 If the customer support group verifies that your[...]