Kenmore 415.162090 manual

Assembly Instructions/Use and Care Manual Liquid Propane Gas Grill Model No. 415.162090 This Grill Is For Outdoor Use Only NO T OO L S AS SEM BL Y Sears, Roebuck and Co., Hoffman Estates, IL 60179 U.S.A. T o Installer/Assembler: Leave these instructions with consumer . T o Consumer: Keep this manual for future reference. CA UTION • Read and follo[...]

2 • 463350505 FOR YOUR SAFETY 1. Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance. 2. An LP tank not connected for use shall not be stored in the vicinity of this or any other appliance. FOR YOUR SAFETY If you smell gas: 1. Shut off gas to the appliance. 2. Extinguish any open flame[...]

463350505 • 3 T ABLE OF CONTENTS W ARRANTY For Y our Safety ......................................2 Grill Service Center ...................................2 Product Record Information ............................2 Installation Safety Precautions ..........................2 Kenmore Grill W arranty ...............................3 Parts List .....[...]

P ARTS LIST – Model No. 415.162090 Key Qty Description Part # 1 1 Right Leg Assembly w/ Match Holder . 7000622 2 1 Left Leg Assembly ................ 7000621 3 1 Bottom Shelf .................... 7000612 4 23 #10-16x1/2” Self-T ap Screw ........ 7000737 STD61 1005 5 1 Match Holder w/Chain ............. 7000364 6 1 Push Fastener ................[...]

P ARTS DIAGRAM – Model No. 415.162090 463350505 • 5 20 16 27 31 31 30 32 35 18 23 8 19 33 29 28 26 4 14 14 4 4 2 4 38 39 4 4 4 7 7 4 4 24 22 21 34 3 10 9 4 4 11 11 13 12 13 4 4 6 5 14 14 4 1 25 4 4 4 26 15 19 8 23 17 18 35 37 36 4 8[...]

6 • 463350505 ASSEMBL Y – Model No. 415.162090 1 Cart Assembly Use included Phillips head screwdriver to assemble your grill. Size and type of hardware used in assembly of your grill may vary , but will not affect grill integrity , performance or assembly . “NEW” T. L. M. - Torque Locking Method Screw + Thru Part + Formed Lock = The cart as[...]

463350505 • 7 2 Leg Extenders, Axle Rods, Wheels and Tank Thumbscrew      Turn cart upside down. Insert leg extenders. Check to make sure leg extender is all the way into the leg. Attach u-nut to tab. See enlargement of u-nut for correct position. Thread tank thumbscrew into hole and u-nut. Screw flanged hex nut onto end of tank th[...]

8 • 463350505 3 Rail Assembly    Overlap rails and hook tabs into slots. Pull rails to latch. Attach rail to legs with two screws in each corner. HINT: Firmly push rail down into leg notches. Attach lower screw first. Attach one screw in center of each rail. (all identical) 4 Qty:10 Rail 4[...]

463350505 • 9 4 Grill Bottom Assembly    Angle grill bottom assembly around and under the rails. Make sure ribs on each side of bottom casting are nestled into notches on casting seat. Attach four screws inside grill bottom and into casting seat. 16 Qty: 4 Casting Seat 16 Grill Bottom[...]

10 • 463350505 5 Electrode with Wing Nut or Nut  Inside bottom casting insert electrode and attach with wing nut or nut. Front View of electrode attached and aligned with a porthole in the burner . Wing Nut Finger tighten only Electrode Or Nut[...]

463350505 • 11 6 Console Assembly    Hold control panel close to bottom casting. Attach ignitor wire to electrode. Position valves into burner tubes (see burner-valve view). Rotate control panel up and rest flange over rail. Attach control panel to legs with four screws. 4 Qty:4 Correctly assembled burner tube and valve. V alve/Hose Regu[...]

12 • 463350505 7 Shelves  Snap shelves into small slots on rail. Slots T ab fully secured Shelf[...]

463350505 • 13 8 Top Casting, Handle and Control Knobs    Attach top casting with shoulder bolts. Attach handle with wing nuts. Push control knobs onto valve stems. 31 Qty . 2 33 Qty . 2 Bezel T emperature Gauge T emperature Gauge Logo Plate 31 33 Handle Control Knob T op Casting[...]

W arming rack slots Grid rest V aporizer T ents Cooking Grid W arming Rack 14 • 463350505 9 Vaporizer Tents, Cooking Grid and Warming Rack  Note correct position of vaporizer tents directly over burners. 10 LP Tank  LP tank is sold separately. Use only with an (over-fill protection device) OPD equipped LP tank. Fill and leak check before at[...]

463350505 • 15 11 Failure to install the grease tray and grease pan will cause hot grease to drip from bottom of grill with risk of fire or property damage. CA UTION Grease Tray and Grease Pan   Slide grease tray onto grill bottom. Slide grease pan onto grease tray. Do not be concerned if you have some hardware left over . Extra hardware ha[...]

16 • 463350505 D ANGER USE AND CARE • Never fill the cylinder beyond 80% full. An overfilled spare LP tank is hazardous due to possible gas released from the safety relief valve. • When LP tank is over 80% full, the safety relief valve on the LP tank could activate, releasing gas and cause an intense fire with risk of property damage, serious[...]

WARNING If “growing” bubbles appear do not use or move the LP tank. Contact an LP gas supplier or your fire department! 463350505 • 17 LP Tank Exchange LP Tank Leak Test • Many retailers that sell grills offer you the option of replacing your empty LP tank through an exchange service. Use only those reputable exchange companies that inspect[...]

18 • 463350505 6. An additional one-half to three-quarters turn is required to complete the connection. Tighten by hand only – do not use tools. NOTE: do not use this regulator! T urn the coupling nut clockwise and tighten to a full stop. The regulator will seal on the back-check feature in the LP tank valve, resulting in some resistance. If yo[...]

463350505 • 19 WARNING For Safe Use Of Your Grill And To Avoid Serious Injury: • • • • • • • Use grill at least 3 ft. from any wall or surface. • Apartment Dwellers: • NEVER attempt to light burner with lid closed. A buildup of non-ignited gas inside a closed grill is hazardous. • Never operate grill with LP tank out of correc[...]

20 • 463350505 CA UTION If burner does not light, turn knobs to OFF, wait 5 minutes, and try again. Always close valve during the 5 minute waiting period. If the burner does not ignite with the valve open, gas will continue to flow out of the burner and could accidentally ignite with risk of injury. Match-Lighting s Do not lean over grill while l[...]

463350505 • 21 Repainting Your Grill • After extended use and exposure to weather , paint on grill may deteriorate or become spotted. Although this detracts from grill's appearance, it will not impair its performance. • T o refinish your grill brush outside of grill lid and bottom with wire brush and lightly sand with fine grit sandpaper[...]

22 • 463350505 Cleaning The Burner Assembly Follow these instructions to clean and/or replace parts of burner assembly or if you have trouble igniting the grill. 1. 2. Remove cooking grids and vaporizer tents. 3. Remove two pal nuts, carry-over tube and burners. 4. Under grill remove grease pan and tray . Clean with soap and water . 5. Under cons[...]

463350505 • 23 Food Safety Food safety is a very important part of enjoying the outdoor cooking experience. T o keep food safe from harmful bacteria, follow these four basic steps: W ash hands, utensils, and surfaces with hot soapy water before and after handling raw meat and poultry . Separate raw meats and poultry from ready-to-eat foods to avo[...]

24 • 463350505 Cooking Table Cooking times and temperatures may vary according to specific recipes, cooking conditions or barbecue equipment used. T ake these factors into consideration to insure best results. If you use the indirect cooking method (indirect cooking is lighting only one burner and placing food on opposite side of cooking grate), [...]

463350505 • 25 Troubleshooting Emergencies Problem Gas leaking from cracked/cut/burned hose. Gas leaking from LP tank. Gas leaking from LP tank valve. Gas leaking between LP tank and regulator connection. Fire coming through control panel. Grease fire or continuous excessive flames above cooking surface. Burner(s) will not light using ignitor . C[...]

26 • 463350505 Troubleshooting ( ) continued Problem Burner(s) will not light using ignitor . Burner(s) will not match light. Sudden drop in gas flow or low flame. Flames blow out. Flare-up. Persistent grease fire. Flashback... (fire in burner tube(s)). Unable to fill LP tank. One burner does not light from other burner(s). Possible Cause • Pus[...]

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32 • 463350505 (If you register online, you do not need to send in this registration card./Si la registra en línea, no es necesario que envíe esta tarjeta de registro.) WWW .GRILLREGISTRA TION.COM Please register your grill online at: Sirvase registrar su parrilla en línea, en:[...]