Lennox Hearth ELDV-40PM manual

OTL Report No. 116-F-39C-5 US Portland MODELS This appliance may be installed in an aftermarket permanently located, manufactured home (USA only) or mobile home, where not prohibited by local codes. This appliance is only for use with the type of gas indicated on the rating plate. This appliance is not convertible for use with other gases unless a [...]

2 T ABLE OF CONTENTS Packaging ......................................... Page 2 Introduction ...................................... Page 2 General Information .......................... Page 2 Requirements for the Commonwealth of Massachusetts . Page 4 New Y ork City Approval ..................... Page 4 Cold Climate Insulation ....................[...]

3 W ARNING I mproper installation, adjust - ment, alteration, service or maintenance can cause injury or property damage. Refer to this manual. For assistance or additional information consult a qualified installer , service agency or the gas supplier . W ARNING Failure to comply with these i ns t al l at i on in s tr u ct i on s w i ll re s ul t i[...]

4 NOTE: DIAGRAMS & ILLUSTRA TIONS ARE NOT TO SCALE. Figure 2 - Dexen Electronic Gas Valve Pilot Stage T erminal Pressure-T ap (Inlet) Pilot Gas Outlet Supply Gas Inlet Pressure-T ap (Manifold) Burner Stage T erminal Ground (TP) PILOT OUT VENT LO TH TP TH TP HI IN IN Regulator Mounting Screw T est gauge connections are provided on the front of t[...]

5 NOTE: DIAGRAMS & ILLUSTRA TIONS ARE NOT TO SCALE. • A hard wired carbon monoxide detector with an alarm and battery back-up must be installed on the floor level where the gas fireplace is installed. The carbon monoxide detector must comply with NFP A 720, be ANSI/UL 2034 listed and be ISA certified. • A metal[...]

6 NOTE: DIAGRAMS & ILLUSTRA TIONS ARE NOT TO SCALE. 12 X Roof Pitch is X/12 2 FT MIN. 2 FT MIN. Lowest Discharge Opening H* *H = MINIMUM HEIGHT FROM ROOF TO LOWEST DISCHARGE OPENING OF VENT TERMINA TION HEIGHTS FOR VENTS ABOVE FLA T OR SLOPED ROOFS Horizontal Overhang Vertical Wall Vent T ermination Storm Collar Concentric Vent Pipe Flashing 1 [...]

7 NOTE: DIAGRAMS & ILLUSTRA TIONS ARE NOT TO SCALE. EXTERIOR HORIZONT AL VENT TERMINA TION CLEARANCE REQUIREMENTS Figure 7 V V V V V F C Fixed Closed Window Operable Window B B A B H M I = Area where Termination is not Permitted = Air Supply Inlet X = Vent T ermination V D V 3 ft. 3 ft. A A A = 9” in U.S. = 12” in Canada V L B J X V A G Ins[...]

8 NOTE: DIAGRAMS & ILLUSTRA TIONS ARE NOT TO SCALE. 5 (1 27 ) 8-1/4 (2 09 ) 14 (3 56 ) 12 (3 05 ) 17 ( 43 1) *Shelf Height ( see table) Do not insulate the space between the appliance and the area above it. Shelf Above Fireplace With To pV enting 6 (152) 2 (51) 4 (102 ) 6 (152 ) 8 (203 ) 10 (254 ) 12 (305 ) 8 (203) 12 (305) 16 (457) 14 (356) 10[...]

9 NOTE: DIAGRAMS & ILLUSTRA TIONS ARE NOT TO SCALE. W ARNING Failure to position the parts in accordance with these diagrams or failure to use only parts specifi - ca l ly a pp ro v ed w it h th i s ap pl ia nc e may result in property damage or personal injury . A VER TISSEMENT Risque de dommages ou de bl e ss ur es si le s pi èc es ne so nt[...]

10 NOTE: DIAGRAMS & ILLUSTRA TIONS ARE NOT TO SCALE. FIREPLACE AND FRAMING SPECIFICA TIONS Vent Size Co-axial DV Vent Size 4-1/2" Inner 7-1/2" Outer Vertical V enting Through the Ceiling: Frame ceiling opening - Use a plumb line from the ceiling above the appliance to locate center of the vertical run. Cut and/or frame an opening, 10-[...]

11 NOTE: DIAGRAMS & ILLUSTRA TIONS ARE NOT TO SCALE. FIREPLACE FRAMING SPECIFICA TIONS Figure 14 - Corner Framing with Horizontal T ermination Schedule 40 Black Iron Pipe Inside Diameter (Inches) Schedule 40 Pipe Length (feet) Natural Gas Propane Gas 0-10 1/2 3/8 10-40 1/2 1/2 40-100 1/2 1/2 100-150 3/4 1/2 150-200 3/4 1/2 T able 7 Notes: •?[...]

12 NOTE: DIAGRAMS & ILLUSTRA TIONS ARE NOT TO SCALE. Step 3. INST ALL THE VENT SYSTEM General Information These instructions should be used as a guideline and do not supersede local codes in any way . Install venting according to local code s, these instru ctions , the curr ent Nat ional Fuel Gas Code (ANSI-Z223.1) in the USA or the current sta[...]

13 NOTE: DIAGRAMS & ILLUSTRA TIONS ARE NOT TO SCALE. Note: Convert inches into metric equivalent measurement, as follows: Millimeters (mm) = Inches x 25.4 Centimeters (cm) = Inches x 2.54 Meters (M) = Inches x .0254 T R A H C H T G N E L N O I T C E S T N E V l a n i m o N h t g n e L n o i t c e S ) s e h c n i ( 62 14 26 38 4 T O T A L Q T Y [...]

14 NOTE: DIAGRAMS & ILLUSTRA TIONS ARE NOT TO SCALE. Push the vent component against the previous section until it fully engages, then twist the com ponen t cloc kwise runni ng the dimpl es dow n and along the incline channels until they seat at the end of the channels. This seating position is indicated by the alignment of the arrow and dimple[...]

15 NOTE: DIAGRAMS & ILLUSTRA TIONS ARE NOT TO SCALE. If the vent system extends more than 5 feet (1.5m) above the roof flashing, stabilizers may be necessar y . Additional screws may be used at section joints for added stability . Guide wires may be attached to the joint for additional sup - port on multiple joint configurations. G. Continue [...]

16 NOTE: DIAGRAMS & ILLUSTRA TIONS ARE NOT TO SCALE. u Ceil in g F ire st op / Spacer (SV4.5VF) v When using Se- cure Flex, use Firestop / Spac- er SF4.5VF A Vent Restrictor , as shown in Figure 16 Page 12 , must be used in this application Figure 25 - T op Vent - STRAIGHT 40 feet (12.2 meters) Maximum VERTICAL VENT FIGURES/T ABLES Notes: ?[...]

17 NOTE: DIAGRAMS & ILLUSTRA TIONS ARE NOT TO SCALE. Maintain a minimum 1" (25 mm) clearance to combustibles on the vertical sections. Clear - ances for the horizontal runs are; 3" (76 mm) on top, 1" (25 mm) on sides, and 1" (25 mm) at the bottom. B. Frame exterior wall opening - Locate the center of the vent outlet on the e[...]

18 NOTE: DIAGRAMS & ILLUSTRA TIONS ARE NOT TO SCALE. Support Brackets Building Support Framing SV4.5E90 Elbow Ceiling Fireplace SV4.5L6/12/24/36/48 Vent Sections Vertical Rise Support Bracket Spacing Every 5 ft (1.52 m) TYPICAL HORIZONT AL VENT INST ALLA TION u W h e n U s i n g Se cu re Fl ex ™, Use Firestop / Spacer SF4.5VF u Firestop / Spa[...]

19 NOTE: DIAGRAMS & ILLUSTRA TIONS ARE NOT TO SCALE. J. Assemble vent run to exterior wall - If not previously measured, locate the center of the vent at the exterior wall. Prepare an opening as described in Step B and Figure 29 . Assemble the vent system to point where the terminus of the last section is located relative to the exterior surfac[...]

20 NOTE: DIAGRAMS & ILLUSTRA TIONS ARE NOT TO SCALE. See T able 9 as an aid in venting component selection for a particular range of exterior wall thicknesses. HORIZONT AL VENT FIGURES/T ABLES Notes:     components (rigid vent pipe and terminal) are shown in the Figures;  ?[...]

21 NOTE: DIAGRAMS & ILLUSTRA TIONS ARE NOT TO SCALE. Figure 32 - T op Vent - TWO 90 DEGREE ELBOWS See T able 9 on Page 20 as an aid in venting component selection for a particular range of exterior wall thicknesses. Example: If 20 feet of (H + H 1 ) horizontal vent run is needed, then 4 feet minimum of (V) vertical vent will be required. This t[...]

22 NOTE: DIAGRAMS & ILLUSTRA TIONS ARE NOT TO SCALE. V H H 1 V 1 Wall Firestop/Spacer (SV4.5HF) Ceiling Firestop/Spacer (SV4.5VF) When using Secure Flex TM , use Firestop/Spacer SF4.5VF. When using Secure Flex, use Firestop/Spacer SF4.5HF. Wall Firestop/Spacer (SV4.5HF) v v u Min. One Foot Vent Section Required v u E L B A TE m u m i n i M Vm u[...]

23 NOTE: DIAGRAMS & ILLUSTRA TIONS ARE NOT TO SCALE. D. I n s t a l l F i r e s t o p / S p a c e r s a t c ei li ng s a n d w a l l s - When Secure Flex pe netra tes a wall or ceili ng, a firestop / spacer is required: use the SF4.5 VF fire stop / spac er for ceili ngs and the SF4.5 HF fire stop / spa cer for wa lls. Se e the appr opria te [...]

24 NOTE: DIAGRAMS & ILLUSTRA TIONS ARE NOT TO SCALE. Step 4. FIELD WIRING B. Electronic Wiring (See Figure 37 ) – Note: The electronic appliance must be con- nected to the main power supply . 1 . Route a 3-wire 120Vac 60Hz 1ph power supply to the appliance junction box. 2 . Remove the electrical inlet cover plate from the side of the unit by [...]

25 NOTE: DIAGRAMS & ILLUSTRA TIONS ARE NOT TO SCALE. Note: Remote receiver should be located in the wall, or if installed in the control compartment, pulled all the way forward and completely to the left or right against the corner posts. The door must be removed first to place the receiver in the lower control compartment. 7. If wall-mounted [...]

26 NOTE: DIAGRAMS & ILLUSTRA TIONS ARE NOT TO SCALE. Figure 40 Step 6. CONNECTING GAS LINE All codes require a shut-off valve mounted in the supply line. The orientation of the shut-off valve should face the front. Figure 39 illustrates two metho ds for connecting the gas supp ly . A sediment trap is recommended in the gas piping within the hom[...]

27 NOTE: DIAGRAMS & ILLUSTRA TIONS ARE NOT TO SCALE. T urn on gas supply and test for gas leaks, us- ing a gas leak test solution (also referred to as bubble leak solution). Note: Using a soapy water solution is an effective leak test solution but it is not recom - mended, because the soap residue that is left on th e pip es /fit ti ng s can r[...]

28 NOTE: DIAGRAMS & ILLUSTRA TIONS ARE NOT TO SCALE. REFERENCE Firebox Accessories / Parts Cat. No. Model No. Description 88L53 FGE Bag of Glowing Embers 80L42 FDVS Bag of Decorative Volcanic Stone Glowing Embers Bag of Glowing Embers (rockwool) Separate into Quarter Size (separate) Pieces Step 8. INST ALL VOLCANIC STONE, GLOWING EMBERS AND LOG[...]

29 NOTE: DIAGRAMS & ILLUSTRA TIONS ARE NOT TO SCALE. ELDV3530 LOG PLACEMENT Log Number Description 1 Log, Center 2 Log, Rear 3 Log, Front 4 Log, Left 5 Log, Right Catalog Number for the entire log set: H4656 Align holes at the bottom of log (1) over the pins on the burner Align holes at the bottom of log (2) over the pins of the back baffle. A[...]

30 NOTE: DIAGRAMS & ILLUSTRA TIONS ARE NOT TO SCALE. ELDV4035 LOG PLACEMENT Log Number Description 1 Log, Center 2 Log, Rear 3 Log, Front 4 Log, Left 5 Log, Right Catalog Number for the entire log set: H4657 4 2 5 Align holes at the bottom of log (1) over the pins on the burner 1 Baffle Pins Baffle Burner Step 1 Step 2 Step 3 Step 4 Align hol[...]

31 NOTE: DIAGRAMS & ILLUSTRA TIONS ARE NOT TO SCALE. Log Number Description 1 Log, Center 2 Log, Rear 3 Log, Front 4 Log, Left 5 Log, Right 6 Log, Right/Rear 7 Log, Left/Rear Catalog Number for the entire log set: H4658 ELDV4540 LOG PLACEMENT (REPEA T STEPS 1 THRU 4 FROM ELDV4035 LOG PLACEMENT AND THEN ADD THE FOLLOWING STEPS) 7 2 5 1 3 4 6 Ste[...]

32 NOTE: DIAGRAMS & ILLUSTRA TIONS ARE NOT TO SCALE. Step 9. REMOVING AND INST ALLING THE GLASS DOOR Air Shutter Adjustment Guidelines : Amount of Primary Air Flame Color Air Shutter Adjustment If ai r shu tte r is closed too far Flame will be orange Air shutter gap should be increased If ai r shu tte r is open too far Flame will be blue Air sh[...]

33 NOTE: DIAGRAMS & ILLUSTRA TIONS ARE NOT TO SCALE. W ARNINGS • Air shutter adjustment should only be performed by a quali- fied professional ser vice tech - nician. • Ensure front glass panel are in place and sealed during adjustment. CAUTIONS • Soot will be produced if the air shutter is closed too much. Any damage due to sooting resu[...]

34 NOTE: DIAGRAMS & ILLUSTRA TIONS ARE NOT TO SCALE. Step 11. HOOD INST ALLA TION The hood is optional for these products. In "Shadow Box" installations, the hood may not be desired. If the opening above the door is objectionable (as is the case in certain "Flush-Mounted" installations) the hood may be used. Position the hoo[...]

35 NOTE: DIAGRAMS & ILLUSTRA TIONS ARE NOT TO SCALE. STEP 12. A TT ACHING SAFETY -IN-OPERA TION W ARNINGS It is the installer ' s responsibility to ensure these warnings are properly affixed during installation. These warning labels are a critical step in informing consumers of safe operation of this appliance. A PP OS I TI O N D ES M I S[...]

36 NOTE: DIAGRAMS & ILLUSTRA TIONS ARE NOT TO SCALE. Cat. No. Model Description 77L70 SV4.5L6 6 In ch ( 15 2 mm ) 77L71 SV4.5L12 12 I nch ( 30 5 mm ) 77L72 SV4.5L24 24 I nch ( 61 0 mm ) 77L73 SV4.5L36 36 I nch ( 91 4 mm ) 77L74 SV4.5L48 48 I nch ( 12 19 m m) 77L75 SV4.5LA T elescopic Length Slip Sec - tion (2" to 7-1/2" rigid) 77L76 S[...]

37 NOTE: DIAGRAMS & ILLUSTRA TIONS ARE NOT TO SCALE. Cat. # Model Description H1969 SF4.5HT -2 Horizontal Square T ermina - tion for flex (without flex) 77L87 SFKIT12S Square T erm. for flex ( w i t h 12 i n c h [ 3 0 5 m m ] * compressed flex) 77L88 SFKIT18S Square T erm. for flex ( w i t h 18 i n c h [ 4 5 7 m m ] * compressed flex) 77L[...]

38 NOTE: DIAGRAMS & ILLUSTRA TIONS ARE NOT TO SCALE. Millivolt SIT Systems Propane Gas to Natural Gas Conversion Kits Models Catalog No. ELDV-35 H3960 ELDV-40 H7252 ELDV-45 H7254 Millivolt SIT Systems Natural Gas T o Propane Gas Conversion Kits Models Catalog No. ELDV-35 85L62 ELDV-40 H7257 ELDV-45 H7253 Electronic DEXEN Systems Propane Gas T o[...]

39 NOTE: DIAGRAMS & ILLUSTRA TIONS ARE NOT TO SCALE. Figure 55 Millivolt Appliances Step 5. SIT Systems - Refer to Figure 56 and the instructions provided with the kit. Using a T orx T20 (with 1/4" shank and center hole), remove and discard the three pressur e regulator mounting screws. Remove the pressure regu- lator , spring, poppet, dia[...]

Printed in U.S.A. © 2006 Lennox Hearth Products P/N 850036M REV . H 01/2011 Lennox Hearth Products reserves the right to make changes at any time, without notice, in design, materials, specifications, prices and also to discontinue colors, styles and products. Consult your local distributor for fireplace code information. 1508ElmHillPik[...]