Lexmark Printer manual

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Buen manual de instrucciones

Las leyes obligan al vendedor a entregarle al comprador, junto con el producto, el manual de instrucciones Lexmark Printer. La falta del manual o facilitar información incorrecta al consumidor constituyen una base de reclamación por no estar de acuerdo el producto con el contrato. Según la ley, está permitido adjuntar un manual de otra forma que no sea en papel, lo cual últimamente es bastante común y los fabricantes nos facilitan un manual gráfico, su versión electrónica Lexmark Printer o vídeos de instrucciones para usuarios. La condición es que tenga una forma legible y entendible.

¿Qué es un manual de instrucciones?

El nombre proviene de la palabra latina “instructio”, es decir, ordenar. Por lo tanto, en un manual Lexmark Printer se puede encontrar la descripción de las etapas de actuación. El propósito de un manual es enseñar, facilitar el encendido o el uso de un dispositivo o la realización de acciones concretas. Un manual de instrucciones también es una fuente de información acerca de un objeto o un servicio, es una pista.

Desafortunadamente pocos usuarios destinan su tiempo a leer manuales Lexmark Printer, sin embargo, un buen manual nos permite, no solo conocer una cantidad de funcionalidades adicionales del dispositivo comprado, sino también evitar la mayoría de fallos.

Entonces, ¿qué debe contener el manual de instrucciones perfecto?

Sobre todo, un manual de instrucciones Lexmark Printer debe contener:
- información acerca de las especificaciones técnicas del dispositivo Lexmark Printer
- nombre de fabricante y año de fabricación del dispositivo Lexmark Printer
- condiciones de uso, configuración y mantenimiento del dispositivo Lexmark Printer
- marcas de seguridad y certificados que confirmen su concordancia con determinadas normativas

¿Por qué no leemos los manuales de instrucciones?

Normalmente es por la falta de tiempo y seguridad acerca de las funcionalidades determinadas de los dispositivos comprados. Desafortunadamente la conexión y el encendido de Lexmark Printer no es suficiente. El manual de instrucciones siempre contiene una serie de indicaciones acerca de determinadas funcionalidades, normas de seguridad, consejos de mantenimiento (incluso qué productos usar), fallos eventuales de Lexmark Printer y maneras de solucionar los problemas que puedan ocurrir durante su uso. Al final, en un manual se pueden encontrar los detalles de servicio técnico Lexmark en caso de que las soluciones propuestas no hayan funcionado. Actualmente gozan de éxito manuales de instrucciones en forma de animaciones interesantes o vídeo manuales que llegan al usuario mucho mejor que en forma de un folleto. Este tipo de manual ayuda a que el usuario vea el vídeo entero sin saltarse las especificaciones y las descripciones técnicas complicadas de Lexmark Printer, como se suele hacer teniendo una versión en papel.

¿Por qué vale la pena leer los manuales de instrucciones?

Sobre todo es en ellos donde encontraremos las respuestas acerca de la construcción, las posibilidades del dispositivo Lexmark Printer, el uso de determinados accesorios y una serie de informaciones que permiten aprovechar completamente sus funciones y comodidades.

Tras una compra exitosa de un equipo o un dispositivo, vale la pena dedicar un momento para familiarizarse con cada parte del manual Lexmark Printer. Actualmente se preparan y traducen con dedicación, para que no solo sean comprensibles para los usuarios, sino que también cumplan su función básica de información y ayuda.

Índice de manuales de instrucciones

  • Página 1

    4085-001 Lexmark J1 10 Le xmark and Le xmark with diamond design are trad emarks of Le xmark International, Inc., regis tered in t he Unite d States and/o r other coun tries. • T able of Cont ents •I n d e x • Safety an d Not ic es • T rademarks • Star t Diagnos tics • Man uals Men u[...]

  • Página 2

    Edition: August 2001 The followi ng paragraph does not app l y to any country where su ch pro visions are inco ns iste n t wit h lo cal law : LEXMARK INTERNA TIONAL, IN C . PR O VIDES TH IS PUBLIC A TION “AS IS” WITHO U T WARRANTY O F ANY KIND, EITHER EXPR E SS OR IMPLIED , INCLUDING, BUT NO T LIMITED TO , THE IMP LIED W ARRANTIES OF MERCHANT A[...]

  • Página 3

    iii 4085-0 01 Tab le of Cont ents Prefac e . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . vii Safet y Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . viii General Informa tion . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1 Power Con[...]

  • Página 4

    iv Ser vic e Manual 4085-0 0X . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2- 25 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2- 26 Overridin g Change P rompts . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-28 Paper J ams . . . .[...]

  • Página 5

    v 4085-0 01 Diagnos tics (Mode 2) - Input Tr ay Tests . . . . . . . . . . . . . . . . . . 3 -27 Diagnos tics (Mode 2) - Ba se Sens or Tests . . . . . . . . . . . . . . . . 3-2 9 Diagnos tics (Mode 2) - Su bsystem T ests . . . . . . . . . . . . . . . . . 3-31 Diagnos tics (Mode 2) - Su pplies T ests . . . . . . . . . . . . . . . . . . . 3 -34 Diagno[...]

  • Página 6

    vi Ser vic e Manual 4085-0 0X Perfec tFinish S ensor Assem bly/Re ar Paper P ath Sens or Remov al . 4-26 Frame From Base Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-27 Cam Engi ne Motor with Gear Rem oval . . . . . . . . . . . . . . . . . . . . 4-29 Paper Fe ed Pick Arm Asse mbly with Motor an d Paper P ath Sens or Removal . .[...]

  • Página 7

    Preface vii 4085-0 01 Preface This manual descr ibes the Lexmark J 110 pr inter (408 5-001) and contain s mainten ance proce dures for ser vice p ersonne l only . It is divide d into t he f ollowing chapt ers: 1. General Information con tains a ge neral descr ipti on of the pr inter and the mai ntenance approach used to r epair it. Spe cial tools a[...]

  • Página 8

    viii Ser vice Ma nual 4085-0 01 S afety Inf ormation • This pr oduct is designe d, test ed and appr ov ed to me et str ict global sa f ety sta nda rd s with the us e of spec ifi c Lexmark compon ents. The sa f ety f eatures of some par ts m a y not always be obvious. Lexmark is not r esponsi b le for the use o f other replacem ent par t s. • Th[...]

  • Página 9

    Safety Informat ion ix 4085-0 01 Norme di sicur ezza • Il prod otto è stato pr ogettato, testato e approvato in conform it à a sev e ri s tandard di sicu rezza e per l ’ u tilizzo co n compone nti Lexmark sp ecifici . Le caratter istic he di sicure zza di alcu ne par ti non sem pre son o di imme diata c omprens ione. Lexmark non è respo nsab[...]

  • Página 10

    x Ser vice Manual 4085-0 01 P autas de Seguridad • Este prod ucto se h a dise ñ ado, v er ificado y aprobado para cum plir lo s m á s estric tos est á nda res de s egur idad glo bal usando los com ponentes e spec í ficos de Lexmark. P uede que las car acter í sticas de se guri dad de al gunas pie zas no s ean siempr e e vid entes. Lexmark no[...]

  • Página 11

    Safety Informat ion xi 4085-0 01 Inf ormaci ó de Seguretat • Aque st produ cte est à dissenyat, comprovat i aprovat per tal d'ac omplir les estri ctes nor me s de segu retat glo bals amb la util ilitzac i ó de co mponen ts espec í fi cs de Lexmark . Les car acter í stique s de seg uretat d'al gunes peces pot ser que no sempre sigui[...]

  • Página 12

    xii Ser v ic e Manual 4085-0 01[...]

  • Página 13

    Gene r al Inf or mat ion 1-1 4085-0 01 1. General Information The Lexmar k ™ J110 printer is a high -perf ormance, nar row-f or m at, ther mal in kjet pr inter designe d to pr int high quality text, graphics, and imag es on a wi de variety of med ia. It is inte nded for use by single users or by small wor kgroups sh ared us ing an exter nal netwo[...]

  • Página 14

    1-2 Ser vice Ma nual 4085-0 01 Internal P o wer Suppl y Specifications Built- in Universal P ower Su pply , 4 0 W atts O utput (50 Watts input) Outputs: Note: Curr ent of 1.0 A is long term a ver age curr ent. The +36 V o utput can supply peak cu rrents of 2. 1 A f or 100ms or l ess and 3.2 A f or 30 ms or less . Maintenance Approac h The dia gnost[...]

  • Página 15

    Gene r al Inf or mat ion 1-3 4085-0 01 T ools Required For Service • Analog or digital multimeter • P arallel wrap pl ug P/N 1319 128 • Pliers : diagonal and needl e-nose • Scre wdriv ers: #1 and #2 Phill ips • Magnet Abbr evi ati ons EOF End of Forms ESD Electr ostatic Discharg e FR U Fie ld Repl aceab le Unit LED Light-Em itting Di ode [...]

  • Página 16

    1-4 Ser vice Ma nual 4085-0 01 Operator P anel and Menus Using the Operator P anel The operator panel, on the front right s ide of your pri nter , h as a 2-l ine b y 16-c hara cter li quid crystal displa y ( LCD), six b uttons (Men u is actu ally two buttons), an d one power indi cator ligh t. The buttons hav e fixed functions, which are des ignate[...]

  • Página 17

    Gene r al Inf or mat ion 1-5 4085-0 01 Operator P anel Button Functions Use the s ix operator pan el buttons to ope n a menu, sc roll throu gh a list of v alue s, change pr inter setti ngs, and res pond to pr inter messag es. The follo wing table descr ibes the f unctions of each button. Note: Buttons act upo n the inf ormation that a ppears on the[...]

  • Página 18

    1-6 Ser vice Ma nual 4085-0 01 Printer Message s The opera tor panel di splays three t ypes of m essages : • Status m essages pr ovide infor mation a bout the cu rrent st ate of the pri nter. • Attendan ce mess ages i ndicate printer er rors that you mu st resolv e. • Ser vice messages indicate p rinter failures th at may requ ire serv icing.[...]

  • Página 19

    Gene r al Inf or mat ion 1-7 4085-0 01 Operator P anel Menus Menus make it easy for y ou to change printe r settings. Some menus appea r only if a spe cific op tion is in stalled i n the pr inter. O ther menu items m a y o nly be ef f ecti v e for a par ticula r prin ter langu age. Y ou can select these values at any ti me, b ut they onl y affect p[...]

  • Página 20

    1-8 Ser vice Ma nual 4085-0 01 Printing the Menu Settings Page The me nu settings p age shows c urrent settings f or the menus and a list of i nstalle d options. Y ou can use th is page t o verify that t he pri nter options are proper ly installed a nd the p rin ter settings ar e proper ly set. Note: Bef ore printing the men u setti ngs page , make[...]

  • Página 21

    Gene r al Inf or mat ion 1-9 4085-0 01 Changing Printer Settings Y ou can use the o perator pa nel to change pri nter sett ings and customi ze y our p rint er to meet your specific ne eds. T o select a n ew value as the de f a ult setti ng: 1. F rom t he Read y st ate , pr ess Menu> or <Menu to enter the menus. 2. Conti nue to pres s and rele[...]

  • Página 22

    1-10 Se r vic e Manu al 4085-0 01 Disabling the Oper ator Pa nel Menus T o disable the menus so that chan ges can not be made to th e pr inter default settings : 1. T ur n off power . 2. While pres si ng Go and Stop , tur n on t he pr inter . 3. R ele as e the b uttons when P erforming Self T est appears. When the pri nter self te st completes, the[...]

  • Página 23

    Diagno stic Informa tion 2-1 4085-0 01 2. Diagnostic Information Use the er ror indica tor table, symptom tables , se r vice checks, and diagnos tic aids to deter mine th e pri nter failure. Start Ser vice er ror indicati ons are displ ay ed on th e operator pan el. If your pri nter displ a ys an error in dication, lo cate the er ror number in the [...]

  • Página 24

    2-2 Ser vice Ma nual 4085-0 01 Ser vice Me ssag es These m essages a re displayed whene ver the pr inter is in the Operator Inte r vention state, and t he pr inter nee ds ser v icing. In general, ser v ice er rors are non -recoverab le. Howe ver , it may be possible to power the p rint er off and back on to temporar ily rec ov er from the error con[...]

  • Página 25

    Diagno stic Informa tion 2-3 4085-0 01 Err or Indicator T able Erro r Symp tom Act ion 900 RIP Softw are P erform the “ RIP Ca rd Service Chec k ” on page 2-64 . 902 Engi ne Softwar e Repl ace the eng ine bo ard. See t he “ En gine B oard / Cov er Remov al ” on page 4-14 . 903 RIP S o ft war e C h eck RI P/En gine c able. Replace t he RIP c[...]

  • Página 26

    2-4 Ser vice Ma nual 4085-0 01 907 Engi ne NVRA M 10 Invalid data i n flas h mem or y 20 NVRAM checksum failure 30 Fl a sh da ta pr ogramm ing fa i l u r e 40 Engine N VRAM is not present or is no t res pon ding 50 P ass word rejected by engi ne NVRAM Note: When the inde x card an d encode r dial FR U needs replac ing, and a 907-10 erro r code i s [...]

  • Página 27

    Diagno stic Informa tion 2-5 4085-0 01 915 Inde x System 10 Ind ex Motor S tall o r loss of Encoder si gnals 20 Enco der Wheel “o nce-per- re vo lution” sens or f ailure 30 Un able to calibra te Analog Sensor 40 Inde x Motor wi red back ward Pe r fo r m t h e “Inde x System T est” on page 3-33 . See “Inde x Motor Service Check” on pag e[...]

  • Página 28

    2-6 Ser vice Ma nual 4085-0 01 930 Blac k Printhead - P-l ines shorted or Su bstrat e Hea ter s hor ted Colo r Printheads - P-line s shorted or Substr ate Heat er shor t ed Both Printh eads - P-lines s hor ted or Su bstrat e Hea ter s hor ted Chec k all conta cts and cab les. If tests f ail, replac e the printhead s. If f ailure still oc curs, rep [...]

  • Página 29

    Diagno stic Informa tion 2-7 4085-0 01 934 Black Pr inth ead - Color Printhea ds - Both P r inthead s - TSR me asuremen t indicat es a crac ked / ope n TSR or op en connec tio n. The deb ug data identif ies the TSR t hat is op en. Chec k the carrier/ printhead co ntacts . T r y replacin g both printhe ads before r eplac ing carr ier. Chec k the car[...]

  • Página 30

    2-8 Ser vice Ma nual 4085-0 01 939 RIP to Engine com m u ni cat ions fa i l u r e Unplug and re plug the A C pow er cord to see if the prob lem goes a wa y . Chec k the RIP card cab l e connec tions. If the connec tio ns are goo d, replace the engi ne board . See “ Engine Boa rd /Cov er Removal ” on page 4-14 . If the prob lem remains , repl ac[...]

  • Página 31

    Diagno stic Informa tion 2-9 4085-0 01 960 RAM Memory Error - RAM soldere d on the card is bad Replace t he RIP card. See the “ RIP-EMC Shi eld Assemb ly/RIP Card Removal ” on page 4-24 . 980 T ray 2 Comm unication Error - Comm unication betw een T ra y 2 and the Engine is unreliab le. Check co nnect ion betw een engin e board and optional card[...]

  • Página 32

    2-10 Se r vic e Manu al 4085-0 01 User Status Messa g es User St atus Messa ge S ta tus Action Read y The pri nte r is read y to receiv e and process data from a host syst em. Press Men u> or Menu < to tak e the printer offline and acc ess the Re ady Menu gr oup. Th e f ollow ing functio n ma y be available via t he Bu sy/ W aiting M enu g ro[...]

  • Página 33

    Diagno stic Infor matio n 2-11 4085-0 01 User Statu s Mess age Status Ac tion Busy The printer is processi ng data a nd/ or printing pages . The P ower indi cator b links while th e printer is processi ng data. Press Stop t o take th e printer offline . The Not Ready m essage app ears. No more da ta is process ed from the ho st compute r ; ho wev e[...]

  • Página 34

    2-12 Se r vic e Manu al 4085-0 01 User St atus Messa ge S ta tus Action W aiting The W aiting is displa yed u ntil the current jo b is terminated or un til addition al data is rece ived on the ac tive link. Press Go to print the contents of the printer ’ s buf fer. Note: The Go press is ignor ed whe n Print Buf f er Cont rol is O ff. Selec tion o[...]

  • Página 35

    Diagno stic Infor matio n 2-13 4085-0 01 W arning Messag es As shown i n each of the Stat us Scr eens, only o ne warn ing me ssage can be d isplay ed at any one time. Once the c urrent war ning conditi on is c leared, the pr inter au tomatical ly shows the next highes t pri ority war ning mess age. If an ev ent oc curs whic h causes a higher pri or[...]

  • Página 36

    2-14 Se r vic e Manu al 4085-0 01 Stat us Messag es These m essages p rovide the op erator with in f or mation on the current s tate of the prin ter . S tatus Message St atus Action Activ ating Menu Chang es The printer is being reset to a ctivat e a printer settin g changed in the menu s. No butt ons ar e ac tive while this messa ge is displa yed.[...]

  • Página 37

    Diagno stic Infor matio n 2-15 4085-0 01 St atus Message S ta tus Action Disa bling/En abling Menus A representatio n of the oper ator panel when the user has modif ied the Men u Lock out printer settin g usi ng th e Con figur at ion Me nu Group . If the Menu Lock out val ue is changed to On (P anel Menu s=Disa ble), th en the Dis abling message is[...]

  • Página 38

    2-16 Se r vic e Manu al 4085-0 01 Cance lling Job Appears after t he Cancel Job oper ation is sele cted. This messag e is dis pla yed until the canc el oper ation is com plete. Press Men u> or Menu< to acce ss the Bus y/ W aiting M enu g roup . The printer is on line wh ile the Busy/W aitin g Menu g roup is acti ve. Note: Men u Loc kout does [...]

  • Página 39

    Diagno stic Infor matio n 2-17 4085-0 01 Inv alid Engin e Code A represent ation of the oper ator panel when ei ther the engine c ode has n ot been pr ogram med or has been progra mmed b ut is inv alid. Once t his conditio n occurs , the Ready a nd Busy message s will not be displa yed u ntil va lid Engine co de e xits . Engine co de can st ill be [...]

  • Página 40

    2-18 Se r vic e Manu al 4085-0 01 Not Rea dy A repres entation of the oper ator panel when th e printer is in the Not Re ady stat e. All host l inks are mark ed as b usy when the printer is Not Ready . In addit ion, all timeouts are stopp ed. Press Go to take the printer out of the Not Read y stat e. Press Men u> or Menu< to acce ss the Bus y[...]

  • Página 41

    Diagno stic Infor matio n 2-19 4085-0 01 St atus Message S ta tus Action P erforming Se lf T est A repres entation o f the oper ator panel during P ower-On Self Te s t ( P O S T ) . W h e n the test i s complete , the printer enters the Ready s tate. No bu ttons are a ctive while t his messa ge is displa yed. P owering Down A represent ation of the[...]

  • Página 42

    2-20 Se r vic e Manu al 4085-0 01 S tatus Message St atus Action Pr inti ng Menu S etti ngs A re prese ntat ion of the oper ator panel when Print Men u Settings i s selected from the m enu. This messag e appears until the Print Men us page or pages ar e f ormatted and submitte d to the print engine and then Busy is s hown. Press Stop to ta ke the p[...]

  • Página 43

    Diagno stic Infor matio n 2-21 4085-0 01 St atus Message S ta tus Action Pr inti ng Ali gnm ent Pa g e A represent ation of the oper ator panel when Ali gn Printheads is selec ted from t he menu . This me ssag e appear s until th e Alignmen t page is f ormatted and submitte d to the print engi ne and t hen Bu sy is s hown. Press Men u> or Men u&[...]

  • Página 44

    2-22 Se r vic e Manu al 4085-0 01 S tatus Message St atus Action Printing T est P a ge A represent ation of the oper ator panel when Cle an Printheads is s elected from the m enu. This messag e appears until the Clea n Printheads tes t page is f ormatted and submitte d to the print engine and then Busy is s hown. Press Men u> or Menu< to acce[...]

  • Página 45

    Diagno stic Infor matio n 2-23 4085-0 01 St atus Message S ta tus Action Program ming Syste m Code A represent ation of the oper ator panel when ne w code is progra mmed in the RIP co de fl ash. This mes s a ge i s sh own until the prog ramming is com plete. Wh en the progra mming i s complete , the printer perf orms a P ower-On Reset. No bu ttons [...]

  • Página 46

    2-24 Se r vic e Manu al 4085-0 01 Attendance Messa g es These m essages a re displayed when the pr inter i s in the Ope rator Inter vention sta te. The operator is provided with a d escri ption of th e operator inte r v enti on condition . When an operator i nter vention conditi on occurs, al l host li nks are no tified about the i nter vention req[...]

  • Página 47

    Diagno stic Infor matio n 2-25 4085-0 01 Attendan ce Message Description Action 88 Cartridge Low XXXX A represent ation of the oper ator panel when cy an ink lo w occurs and the Ink Alarm is activ ated. A simi lar me ss age appear s when the blac k, magenta an d yellow in ks are low . The XXXX is a placehol der f or some comb ina tio n of C ,M,Y , [...]

  • Página 48

    2-26 Se r vic e Manu al 4085-0 01 Attendan ce Me ssa ge Description Action Chang e<input sourc e> <siz e> Chang e<input sourc e> <typ e><size> A represent ation of the oper ator panel when th e printer is requestin g the oper ator to cha nge the me dia inst alled in one of the input sources . The input source is displa[...]

  • Página 49

    Diagno stic Infor matio n 2-27 4085-0 01 Attendan ce Message Description Action Chan ge<i nput s ource > <siz e> Chan ge<i nput s ource > <type ><size> (CONTINUED) In al l othe r case s, both the type and s iz e are displ ay ed on line 2. The reques ted type could be one of the fol l owi n g: Bond, Card Sto ck, Coated,[...]

  • Página 50

    2-28 Se r vic e Manu al 4085-0 01 Overriding Change Pr ompts The size override fu nction lets y ou ov err ide Chan ge Prompts for any source for the rema inder of a job . By ov erriding th e prompt, the user is req uesting th e printe r to do the following: • Pr int the pag e, as it is forma tted, on the paper installed in the tra y . Therefore, [...]

  • Página 51

    Diagno stic Infor matio n 2-29 4085-0 01 Attendan ce Message Description Action Check T ray x Connecti on Check MPF Connecti on A represent ation of the oper ator panel whe n the pri nter los es comm unica tion s wi th one of the fol low ing de vices: -T ra y 2 -Multi-Purpose F eeder This error could oc cu r in two w ays . The specifie d de vice co[...]

  • Página 52

    2-30 Se r vic e Manu al 4085-0 01 Attendan ce Me ssa ge Description Action Clean 1? =Go/Stop A rep resentati on of the oper ator panel when a Long Clean is requested and the printer is as king the user if th e printhead that printed th e bar label “ 1 ” need s to be cleaned . A similar messag e is sho wn if the p rin thea ds associ ated with ba[...]

  • Página 53

    Diagno stic Infor matio n 2-31 4085-0 01 Attendan ce Message Description Action 31 Def ectiv e Car tridge XXXX A representatio n of the oper ator panel when the printer detect s a defe ctive i nk cartr idge . In this represe ntation, the XXX is a pla ceholder f or some comb ination of C ,M,Y , and K. The def ective c ar tridge is identifie d in the[...]

  • Página 54

    2-32 Se r vic e Manu al 4085-0 01 Attendan ce Me ssa ge Description Action 54 St d P ar ENA Conne ct Lost A represent ation of the oper ator panel when th e printer detects duri ng its pow er-on cy cle that the conne ction to an External Network Adapter has been lost. Once a connecti on is initiall y estab lished, a printer settin g is modified to [...]

  • Página 55

    Diagno stic Infor matio n 2-33 4085-0 01 Attendan ce Message Description Action 81 Engine Code CRC F ailure A representatio n of the oper ator panel when micr ocode to be progra mmed in the engine fl ash code module h as f ailed a CRC chec k. Press Go to clear the messag e. T he micro code data is d iscarded an d must be re-tr an sm itted from the [...]

  • Página 56

    2-34 Se r vic e Manu al 4085-0 01 Attendan ce Me ssa ge Description Action 56 St d P ara llel Po r t D i s a b l e d A repres entation o f the oper ator panel when data i s sent to the printer ac ross a paralle l por t, but the paralle l port is disab led. Once th e error has been dis pla y e d f or th e first time , repor ting of fur ther errors i[...]

  • Página 57

    Diagno stic Infor matio n 2-35 4085-0 01 Attendan ce Message Description Action Load <in put sourc e> <siz e> Load <in put sourc e> <type ><size> A represent ation of the oper ator panel when the indicated source is out of media. The input source is dis play ed on line 1 an d could b e one of the fol low ing: Tr a y 1 [...]

  • Página 58

    2-36 Se r vic e Manu al 4085-0 01 Attendan ce Me ssa ge Description Action Load M anual <siz e> Load M anual <typ e><size> A represent ation of the oper ator panel when th e printer receiv es a request to manua lly f eed pap er or en vel opes in t he Manu al Slo t or M P Fe eder . The reques t ma y hav e co me through a print job [...]

  • Página 59

    Diagno stic Infor matio n 2-37 4085-0 01 Attendan ce Message Description Action Load M anual <siz e> Load M anual <type ><size> (CONTINUED) T o reques t the printer to pic k the she et from an automati c source , press Select . Press Men u> or Men u> to acc ess th e Busy / W aiting M enu g roup . The f ollo wing function s m[...]

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    2-38 Se r vic e Manu al 4085-0 01 31 Miss ing Car tr idge XXXX A representation o f the oper ator panel when th e printer detects a missi ng ink cartr idge . In this representa tion, XXXX is a pla ceholder f or some combina tion of C ,M,Y , and K. T he missin g ink cartr idge(s ) is identifie d in th e XXXX string. Open th e cov er and i nser t an [...]

  • Página 61

    Diagno stic Infor matio n 2-39 4085-0 01 Attendan ce Message Description Action 31 Mis sing Printhead XXXX A represent ation of the oper ator panel when the printer detect s a missin g printhead. In this representa tion, XXXX is a plac eholder f or either: YMC ,K or YMCK. The missing printhead(s) are identifie d in the XXXX string. Chec k printhead[...]

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    2-40 Se r vic e Manu al 4085-0 01 P aper Jams Multipl e paper j am messa ges exist f or this prin ter . Mo st pap er jam message s have a unique e rror numbe r . Ea ch mess age also instr uct s the cus tomer wha t action t o take to reso lve the jam or where in the pr inter to lo ok to find the jamme d paper . The following acti ons can be ta ken w[...]

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    Diagno stic Infor matio n 2-41 4085-0 01 204 P aper Jam (Printer Sta ging Sensor) P a per is jam med over the stagin g sensor . Ope n the cover and clear the ja m. 205 P aper Jam (Printer Input Roller Sensor) P a per is jam med pr ior to the pr inter i nput roller sensor (P erfectFinish path). Ope n the cover and clear th e jam. 206 Paper Jam (Fail[...]

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    2-42 Se r vic e Manu al 4085-0 01 250 Paper Jam (MPF) P ap er was picked from the MPF but did not arr ive at the input r oller sensor . 251 Paper Jam (MPF) P ap er was picked from the MPF but did not arr ive at the input r oller sensor .[...]

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    Diagno stic Infor matio n 2-43 4085-0 01 P erfectFinish Empty The above is a repre sentation of th e operator panel when P erfectFinis h empty o ccurs. This messa ge indicates that the s upply item must b e replac ed. The following acti ons can be taken while t his mess age is dis play ed: • Press Go to clear the message and override the message.[...]

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    2-44 Se r vic e Manu al 4085-0 01 – Reset Pr inter Note: Men u Loc k out does not prev ent access to the Busy/W aiting Me n u group. Note: If no function i n the Busy/W aiting group is av ailab le, the M enus Disab led message is tempor ar ily shown when Menu> or Men u< is pressed. Unsupported Ink Car tridge The above is a represen tation o[...]

  • Página 67

    Diagno stic Infor matio n 2-45 4085-0 01 Erro r Recovery from Att endance Conditions The following table indi cates how the prin ter acts whe n each of t he attend ance/error c ondition s occurs. Att endance con ditions c an be categor ized int o these di stinct groups : • Ty p e 1 - W hen a T ype 1 condition occurs dur ing a job, the pr inter fi[...]

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    2-46 Se r vic e Manu al 4085-0 01 Err or Recovery from Att endance Conditions Attendance Conditi on Error T ype Auto Continue A vailable Sound Alarm (if Enabled ) A Alignm ent T ype 1 No No Cartr idge L ife Ex pired <cart(s)> T ype 1 No Y es Cartri dge Life W arning <cart(s)> T ype 1 No Y es Chang e <src> <siz e> Change <[...]

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    Diagno stic Infor matio n 2-47 4085-0 01 a The pr inter continues to prin t (if it was p rint ing) when the cover is open. Howe ver the carrier moves at a lower v eloci ty . b Expec t data los s when this condit ion occu rs. 81 Engine Code CRC F ailure T ype 1 No Y e s 87 P erf ectFinis h Empty T ype 1 N o Y es 88 Cartr idge Low <car t(s)> T [...]

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    2-48 Se r vic e Manu al 4085-0 01 P ower -On Self T est (P OST) Sequence 1. T ur n on power switch. 2. The op erator panel d isplays one row of recta ngles followed by two rows of diamon ds. 3. The pr inter i ndicator ( green light) comes o n. 4. “ P erforming Se lf T est ” is dis pla yed on the operator panel and then tur ns off . 5. The ma in[...]

  • Página 71

    Diagno stic Infor matio n 2-49 4085-0 01 P ost Symptom T able Symptom Action Blank di spla y , carrier mo ves, paperf eed motor turns See the “ O pe ra tor P anel (LCD) Display Ser vice Check ” on page 2-59 . All diam onds on d ispla y See th e “ Operator P anel (LCD) Display Ser vice Check ” on page 2-59 . P erf orming Self T est remains o[...]

  • Página 72

    2-50 Se r vic e Manu al 4085-0 01 Symptom T ables Locate the sym ptom in the following tables and take the app ropri ate action. Carrier T ransport Prob lems Communic ations Problems Maintenance Station P roblems Symptom A ction • No carrier mo veme nt • Slow c arr ier movement • Carrier stops • Carrier does not mo v e to cartr idge l oad p[...]

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    Diagno stic Infor matio n 2-51 4085-0 01 Operator P anel Prob lems P aper Feed Prob lems Po w e r P r o b l e m s Symptom Action Printer indicator light doe s not: • Tu r n o n • Fla sh • Tu r n o f f • All diam onds See the “ O pe ra tor P anel (LCD) Display Ser vice Check ” on page 2-59 . One or two pels mi ss ing Rep lac e the ope ra[...]

  • Página 74

    2-52 Se r vic e Manu al 4085-0 01 Print Quality Prob lems Symptom A ction • V oids in char acter s • Ligh t pr in t • Prints off the pa ge • Fuzz y pr int • Carrier mo ve s bu t does not prin t • Printhead drying prema turely • V ertical alignme nt off • Exce ssive ink f low (flo odin g) • Horizon tal ban din g See the “ Print Q[...]

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    Diagno stic Infor matio n 2-53 4085-0 01 Service Chec ks Maintenance Functions The mai ntenan ce sta tion ’ s func tion is to maint ain the pr inthe ad jetting over the life of the head. It al so manage s the waste ink u sed dur ing the n ozzle spitting maint enance r outine. Mos t functio nal pa r ts (except motor , p ump and dr ivetrain) are mo[...]

  • Página 76

    2-54 Se r vic e Manu al 4085-0 01 W et Wipe The maintena nce stati on applie s a clea ning solv ent to the edge of the printhead tha t will be w iped across the enti re bottom su rfac e of the p rinthead. This will occur s ev eral time during the lif e of the printh ead to f acilitate the re mov al of ink debris. Th is solv ent also serve s to lubr[...]

  • Página 77

    Diagno stic Infor matio n 2-55 4085-0 01 Maintenance Station Service Checks FRU Ac tion 1 Mainte nance Station A ssembl y The maint enanc e carrier is driv en in a front to r ear motion b y the main tenance st epper motor . A homing s ensor is pro vided at the rear of the maint enance stati on to hom e the mai ntenance carrier during pow er up . En[...]

  • Página 78

    2-56 Se r vic e Manu al 4085-0 01 Index Motor Ser vice Check Sensor Checks See “ Di agnostic s (Mode 2) - Inpu t T ray T est s ” on pa ge 3-2 7 and “ Diagnosti cs (Mo de 2) - Bas e Sen sor T e sts ” on page 3 -29 . FRU Action 1 Inde x Motor Chec k the fol lowi ng motor pins f or appro ximately 12.5 ohm s: (J16-1) and (J1 6-2) If reading is [...]

  • Página 79

    Diagno stic Infor matio n 2-57 4085-0 01 Multi-Purpose Feeder (MPF) Motor and Sensor Service Check 1. Remove the rear cover from the prin ter . 2. Remove the engi ne board cov er . 3. I nstall th e multi-pur pose feeder . 4. Check for a voltage reading at connector (J10) pin 1 for approximately + 36 V dc on the e ngine boar d. If the voltage is inc[...]

  • Página 80

    2-58 Se r vic e Manu al 4085-0 01 Operator P a nel (B uttons) Ser vice Check FRU Action 1 O perat or Panel Assemb ly If any butt on f ails the b utton test, replac e the oper ator panel assemb ly . See “ Button T est ” on page 3- 23 . 2 Engine Board Oper ator P anel Assemb ly With the o perator p anel con nected to the engine board, be sure the[...]

  • Página 81

    Diagno stic Infor matio n 2-59 4085-0 01 Opera t or P a nel (LCD) Di splay Ser v ice Check Note: Be sur e the oper ator cab le is properly ins talled at the engine board (J4) and at th e oper a tor pan el. Che c k the con tinu ity of the c ab le a nd rep lace if neces sary . • Operator p anel d isplay blank - pr inter in dica tor light O ff , pap[...]

  • Página 82

    2-60 Se r vic e Manu al 4085-0 01 P aper Feed Service Check Note: Be sure the printer is unp lugged fro m the A C outl et bef ore perf orming this se r vice c hec k. If y ou are experiencing a paper jam: 1. Check the 200 error co de paper jams. See “ Paper J ams ” on page 2-40 . 2. Check the entir e paper p ath f or o bstruc tions. 3. Be sure t[...]

  • Página 83

    Diagno stic Infor matio n 2-61 4085-0 01 P aper fee d pick assembly does not feed, pa per feed pick moto r does not turn Note: A n oisy or cha ttering motor or a m otor that f ails to turn ca n be caused by : • A defective motor • A bind in the paper f eed mec han ism • Defective gears • Defective engine boar d • Defective power supply FR[...]

  • Página 84

    2-62 Se r vic e Manu al 4085-0 01 Optional tra y 2 paper feed pic k assemb ly does not feed, paper feed pic k motor does not tur n Note: A noisy or chattering mot or or a motor tha t f ails to tu r n can be ca used by: • A def ectiv e motor • A bind in the pape r feed mechanis m • Defective gears • Defective engine board • Defective po we[...]

  • Página 85

    Diagno stic Infor matio n 2-63 4085-0 01 P ower Suppl y Service Check Dead Machin e Note: Remo v e paper from p rinter prior to perf or ming the dead machi ne service chec k. Observe all nec es sa ry ESD prec aut ion s w h en r emov ing and handlin g the RIP card , engine b oard, or an y of the ins talled opt ion cards or assemb lies. 3 Paper Feed [...]

  • Página 86

    2-64 Se r vic e Manu al 4085-0 01 RIP Card Service Che ck 2 P ower Li ne Cord Chec k the po wer lin e cord f o r damage. Ch eck the conti nuity o f the line cord and replace i f nece ssar y . 3 P ow er Switch Chec k the cont inuity on the powe r s witch. If incorrect, rep lace the po wer s witch. 4 P ower Sup ply With the po wer s witch turned on, [...]

  • Página 87

    Diagno stic Infor matio n 2-65 4085-0 01 Print Quali ty Servi ce Che c k Note: Bef ore troub leshooting a ny print qual ity prob lem, be sure the cartr idge is in good c ondition. Set print qual ity to normal and b e sure the correct p aper type is selected in the P aper Menu . FRU Ac tion The mac hine print qu ality ca n loo k poor as a result of [...]

  • Página 88

    2-66 Se r vic e Manu al 4085-0 01 4 Engine Board Carrier Card If the miss ing nozz les are pa tterned, the prob lem could be the engine board or ca rrier card. First try replacin g the engi ne board, t hen the ca rrier card. 5 P aper Fe ed Ink sm udging a nd smearing can be caus ed b y paper prob lems or pro blems in the pap er f eed area. Chec k t[...]

  • Página 89

    Diagno stic Infor matio n 2-67 4085-0 01 Index Card /Sensor Service C hec k T rans por t Servi ce Check Note: If the c arrie r st rik e s t he lef t side fr ame and c onti n ue s to drive into the frame , then s ee page 2 -48. Go to the “ Carrier System T est ” on page 3-32 . FRU Ac tion 1 Inde x motor does not w or k. If the inde x motor does [...]

  • Página 90

    2-68 Se r vic e Manu al 4085-0 01 5 C arr ier Be lt Idler Pulle y P ar ts Carrier F rame Chec k f or worn, loose o r brok en parts. Chec k f or obstructi ons blo cki ng carrier mo vement. 6 Encoder Strip Chec k the en coder s trip f or w ear , dirt, and greas e. See t he “ Carrier System T est ” on page 3-32 . 7 Printhead Cab le Be su re al l c[...]

  • Página 91

    Diagno stic Infor matio n 2-69 4085-0 01 Cam Sy stem Motor/Se nsor Service Chec k User E rror Mess ages FRU Ac tion 1 Motor d oes not wor k. Bat Wing s do not mov e. Chec k t he v oltage at con nector (J 8) o n the engine board. At pi ns 1, 2, 3 , and 4 with the pow er on. Ther e shou ld be a pproxima te ly + 34 V dc on each pin to g round. If th e[...]

  • Página 92

    2-70 Se r vic e Manu al 4085-0 01 38 Memo r y Full Pr ess Go to clear the messag e and cont inue process ing the j ob. Some data will be lo st. Y ou must allo w add itiona l mem ory to complete y our pr int j ob by: • Deleting fo nts, mac ros, a nd other data i n RAM . • Simplifyi ng y our pr int job . • Installin g addition al memo r y . Pre[...]

  • Página 93

    Diagno stic Infor matio n 2-71 4085-0 01 54 P arallel Erro r An IEEE 1 284 protocol error is de tected on the par allel host i nterf ace, or due to a fa ulty cab le. Once a host inte rf ace error has been di sp la yed fo r the first time, repor ting of fu r ther host interf ace errors f or the associ ated port is suppres sed until the interf ace pa[...]

  • Página 94

    2-72 Se r vic e Manu al 4085-0 01 56 P arallel P ort Disable d Once t he error has be en displ ay ed f or the first time , repor ting of further errors is supp ressed until th e menus a re entered, or the printer is reset. Press Go to clear the mess age. T he printer discard s an y data rece iv ed on the serial por t. Enab le the se rial port. Pres[...]

  • Página 95

    Diagnost ic Aids 3- 1 4085-0 01 3. Diagnostic Aids Printer Oper ati ons Operations Initiate d by Pres sing Buttons at P ower -On Reset The table below cont ains a li st of the p rin ter operations that are activated by pressing a sequenc e of buttons while powering on the pri nter . P ower- On Reset Button Functions Function POR Key Sequence Refere[...]

  • Página 96

    3-2 Ser vice Ma nual 4085-0 01 Disable/Enable O perator Panel Menus T o p re vent users f rom acc essing the Ready Menu gro up and modif ying default pri nter se ttings, f ollow these st eps: Note: These ste ps do not pre vent acce ss to the Busy Me nu group and the Diagnost ics Menu gro up . 1. T ur n off the pr inter. 2. Press a nd hold the butto[...]

  • Página 97

    Diagnost ic Aids 3- 3 4085-0 01 Use the following ste ps to acces s the Dia gnostic s pr inter se ttings and operati ons. 1. T ur n off the pr in ter . 2. Pr ess and hold the buttons identifi ed in “ P ower-On Reset B utton Func tions ” on pa ge 3-1 . 3. T ur n on the pr inter . Release the buttons onc e the P e rf or ming Self T es t message i[...]

  • Página 98

    3-4 Ser vice Ma nual 4085-0 01 Use the following steps to e nter Flas h Engine Code mode: 1. T ur n off the pr inter. 2. Press a nd hold the buttons ide ntified by the “ Po wer-On Reset Button Fun ctions ” on pa ge 3 -1 . 3. T ur n on the pr inter. Release the buttons on ce the performing self T es t messag e is dis play ed. 4. Begin p rogrammi[...]

  • Página 99

    Diagnost ic Aids 3- 5 4085-0 01 If an uns uppor ted pri nthead is installed, a n Attendan ce Mess age is shown. This c an occur if th e software keys in the pr inter a nd pri nthead are i ncompati b le, as in th e case of an OEM p rin ter using Lexmark-branded pri ntheads. F oll owing a pr inthe ad replacem ent, the prin ter autom aticall y initi a[...]

  • Página 100

    3-6 Ser vice Ma nual 4085-0 01 Alignment P age Fixed Settings (User Alignment and Coarse Alignment) Note: The User De f ault Settin g is used for any settin g NO T listed in the table. Printer Setting V alue Used for Me nus Page Separa tor Sheets None Orientat ion P or trait P aper Source If the User Def a ult P aper Source contains letter , legal,[...]

  • Página 101

    Diagnost ic Aids 3- 7 4085-0 01 Cleaning Printheads The Cle an Prin theads op eration is us ed to cle an and mai ntain the pri ntheads. Th is mechan ical op eration pe rf or m ed by the pr int engi ne is recom mended when pr int qual ity beco mes degraded . There ar e two classes of clean ing that c an be per f or med: • Shor t Clean is a “ spi[...]

  • Página 102

    3-8 Ser vice Ma nual 4085-0 01 Print Qualit y T est Pa ge Fixed S ettings As the op eration is performed, C leaning P rin theads is displayed. Linking Input T rays Most networ k pr inters offered b y Lexmar k suppor t an inp ut tra y linkin g f eature. In all cases, the f eature c an be tur ne d on and off by the user. F or instance, so me previous[...]

  • Página 103

    Diagnost ic Aids 3- 9 4085-0 01 Input t ra y l inking d escri ption: • Input source s which contain th e sam e paper size, custom str ing, and pap er type are li nked automatic ally . T ra y lin king is always activ e. T o prev ent so urces wi th the sam e media fr om being l inked, the use r must set the correspo nding p aper type setting s to d[...]

  • Página 104

    3-10 Se r vic e Manu al 4085-0 01 Unsolicit ed Man ual Feed When co nfigured without a MP Feeder , a us er may perform an unsolic ited manual feed. Pr ior to sending a job (or be f ore the first page of the job i s pick ed), a user sti cks a piece of p aper in the man ual sl ot. T he engi ne “ grab s ” the p aper and p ulls it into the ni p . T[...]

  • Página 105

    Diagnos tic Aids 3-11 4085-0 01 Control P an el code l e vel, F ont ROM V ersion, and SRAM av ailabi lity . • The RIP code level is appended w ith “ :F ” or “ :R ” to indicate whether the board is run ning co de from fla sh (re programmable) or R OM (not r e prog ramma bl e). Th is ma y be u s eful f or pr oduct enginee rs or Cus tomer Su[...]

  • Página 106

    3-12 Se r vic e Manu al 4085-0 01 TSC fields on the Print Men us P age The following field s are on the Pri nt Menus pag e under th e “ Pri nter Informatio n ” headi ng. The fiel ds are inte nded to aid e the TS C or a CE in dia gnosi ng problems. Restoring Factory Defaults The F a ctor y Defaults op eration retur ns mo st of th e operator pan [...]

  • Página 107

    Diagnos tic Aids 3-13 4085-0 01 When ea ch she et is print ed and the eng ine h as placed the she et in a pri nter bin, the pri nt engine sen ds a “ Pr int Comple te ” s ignal to th e pri nter contr oller to indicate the associ ated shee t is compl ete . Howe ver , s ince most p rint er bins are not equip ped with s ensors to detect whe n a sh [...]

  • Página 108

    3-14 Se r vic e Manu al 4085-0 01 – If the host compute r stops sending data withou t ending th e cance led job, the printer initia tes a time r which sto ps the canc eled j ob . (F or PCL emul atio n, th e printe r uses the Flushin g timer value.) Note: If the hos t computer r esumes se nding data which be longs to a cance led job, then the time[...]

  • Página 109

    Diagnos tic Aids 3-15 4085-0 01 W a rning: Use care wh en inv ok ing this function . Other pr int jo bs buff ered in the pr inter may also be fully or par t ially l ost! Note: Before perf or ming a operator pa nel rese t, instr uct the ho st applic ation to s top sending p rint er data. The rese t pri nter func tion is in the operator panel JO B ME[...]

  • Página 110

    3-16 Se r vic e Manu al 4085-0 01 In voking Reset Pri nte r (from the Ready message) 1. Press Men u> or Menu< to enter the menus. The following screen i s displ a yed. 2. Press Men u> or Menu< until J OB MENU is disp la yed on the second line. Pres s Select . The following scre en is di splay ed. 3. Press Select . T he pr inter automati[...]

  • Página 111

    Diagnos tic Aids 3-17 4085-0 01 Other Reset s P ower O n Reset -- and similar resets When the prin ter is t urned on, the f ollowing ev ents occur : • Fixed def ault settings are set to factor y set values. • P or tions o f pri nter memor y that stor e page, f ont, an d macro informa tion are cleared . Other r esets w hich ca use si milar e ven[...]

  • Página 112

    3-18 Se r vic e Manu al 4085-0 01 NP A Response Any reset con dition s that cause the loss of resources or a chan ge in emulation r equires a n NP A respo nse to in f or m the hos t comput er . See separate sp ecificat ions on NP A im pleme ntation. N P A respo nses are only given if NP A bid irectiona l communicati on is ac tive in the pri nter . [...]

  • Página 113

    Diagnos tic Aids 3-19 4085-0 01 3. Pre ss Select . The pr inter auto matical ly e xits the opera tor panel menus and pri nts the par tial pa ge. Note: If the Print B uffer operation is se lected whi le the pr inter is not in th e W ait ing state, the pri nter auto matical ly exits the operat or panel menus, but no page is pri nted. Note: The sys te[...]

  • Página 114

    3-20 Se r vic e Manu al 4085-0 01 The Regi stration m enu is forma tted so tha t all m enu items fit on a single screen as shown. Th is allows m anuf actur ing to quickly se t and verify th e registration s ettin g. T er mino logy : • T repr esents T op Margin and L repres ents Left Margin. • s re presents th e sign for negative values. This sp[...]

  • Página 115

    Diagnos tic Aids 3-21 4085-0 01 The co ntent of the Pri nt T es t page varies dependi ng on the me dia inst alled in the se lected in put so urce. If a so urce is select ed that contain s paper (th at is, letter , legal, an d so on) , then a page simila r to the Qu ick T est pa ge is pr inted . How e ver , i t does not contai n the Pr int Regis tra[...]

  • Página 116

    3-22 Se r vic e Manu al 4085-0 01 Contacts P age Print T est This test pri nts the Con tacts Page , whi ch can b e used by the Customer Suppor t Ce nter or C E to diagn ose problems involving pri ntheads, pr inthead cables, pogo pins, or e lectri cal interfaces between th e printh eads and th e carr ier . Contacts P age Fixed Settings Diagnostics ([...]

  • Página 117

    Diagnos tic Aids 3-23 4085-0 01 Button T est The Butto n T est v erifie s the operation of each button on the operato r panel. W hen Button T est is s elected, the f ollowing scree n is disp la yed. While a button is pre ssed, CL (C losed) is disp lay e d. Likewise, while a button is not presse d, OP (Open) is d isplay ed. I f the wrong messag e is[...]

  • Página 118

    3-24 Se r vic e Manu al 4085-0 01 The power indic ator blinks in dicating the memor y tes t is in process. The pr inter c ontinually r uns th e same tes t until can celed fr om the operator p anel (by pre ssing Re turn or St op ). Each tim e the test finishes, the s creen is u pdated with the resu lt. If the test passes, the Pass Count is incr emen[...]

  • Página 119

    Diagnos tic Aids 3-25 4085-0 01 Each time t he tes t finishes, the scr een is upda ted wit h the result . If the test passes, the P ass Count is incr emented by 1. Howev er , if the test fails, one of the f ollowin g f ailure messages is displ a yed f or approximately 3 seconds and the F ail Cou nt is increm ented by 1: • ROM Ch ecksu m E rro r ?[...]

  • Página 120

    3-26 Se r vic e Manu al 4085-0 01 The power indic ator blinks in dicating the test is i n process. T he pri nter cont inually r uns the s ame test until ca nceled fr om the operator p anel (by pre ssing Re turn or St op ). Each tim e the test finishes, the s creen is u pdated with the resu lt. If the test passes, the Pass Count is incr emented by 1[...]

  • Página 121

    Diagnos tic Aids 3-27 4085-0 01 Diagnostics (Mode 2) - Input T ray T ests T ra y 1 Sens or T est This tes t deter mines wh ether or not the T ra y 1 inp ut sensor i s working correctly . T o r un the te st, select T ray 1 from the INP UT TRA Y TESTS menu. The following sc reen is displayed: Te r m i n o l o g y : • PO or P aper Out re f e rs to t[...]

  • Página 122

    3-28 Se r vic e Manu al 4085-0 01 sensor is open, OP i s displayed. If the wrong me ssage i s display ed, the se nsor is m alfunctio ning. PO=O P = Empty PO=C L = Not Em pty PT=O P = M edia Clear PT=CL = Medi a Pres ent T o exit the t est, sele ct Return or Stop . MP Feede r Sensor T est This test deter mi nes whethe r or not the M P Feeder input s[...]

  • Página 123

    Diagnos tic Aids 3-29 4085-0 01 Diagnostic s (Mode 2) - Ba se Senso r T ests P aper P ath Sensor s This tes t deter mines i f a group of sen sors rel ated to the p aper path are wor king cor rectly . T o r un the test, sel ect P aper Path Sensors from the BASE S ENSOR TES TS menu. Th e following screen is disp la yed: Te r m i n o l o g y : • TC [...]

  • Página 124

    3-30 Se r vic e Manu al 4085-0 01 T er mino logy : • TP refers to the P e rf ectFi nish tank presen ce sens or . • TF ref ers to the P erf ect Finish f lui d le vel sensor state . Once thi s screen is d isplay ed, the se nsor can be m anually act uated. When the se nsor is clo sed, C is disp lay ed. Whe n the sensor is open, O is displayed. If [...]

  • Página 125

    Diagnos tic Aids 3-31 4085-0 01 Ink Level Sens or T est This tes t deter mines if the in k lev el s ensor i s workin g correc tly . T o run the test, sel ect Ink L e vel Se nsor T est from the BA SE SENSO R TESTS menu. The following sc reen is di splay ed: First th e printh eads are uncapped . The pr intheads mov e to the middle o f the frame so th[...]

  • Página 126

    3-32 Se r vic e Manu al 4085-0 01 After c apping, thi s test au tomatically exits. Carrier S ystem T est This test det er mines if the carrie r system sen sor is worki ng corre ctly . T o r un the test, selec t Carrier System T est from the SUBS YSTEM TESTS m enu. The following sc reen is di splay ed: Once th e test is in itiated, the pri nthhead s[...]

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    Diagnos tic Aids 3-33 4085-0 01 Index System T est This t est deter mi nes if the index system s ensor is work ing corr ectly . T o r un th e test, se lect Inde x System T est fr om the SUBSYSTEM TESTS menu. The following sc reen is di splay ed: The index system i s run open loop and the real tim e positio n count is displayed on the panel. T o exi[...]

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    3-34 Se r vic e Manu al 4085-0 01 Diagnostics (Mode 2) - Supplies T ests F or eac h of the f o llowing four tests, the s equence of e vents is the same: 1. The pr intheads are uncap ped when the test is inv o ked. 2. The pr intheads mov es to the middl e of the fram e to give the ser vice r access to t he pr inthead s and tank s under te st. The da[...]

  • Página 129

    Diagnos tic Aids 3-35 4085-0 01 K&C TSR T est This tes t deter mines the stat us of the p rin thead TS R (ther mal sense resistor ). The resist ance is dis pla y ed real time. The f ollowing scree n is dis pla yed: T o exit the test, select Return or Stop . Note: If zero is displ a y ed o n “ K ” = or “ C ” =, replace th e pri nthead. M[...]

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    3-36 Se r vic e Manu al 4085-0 01 The left -most digi t ( ‘ 1 ’ in this example) blinks, indic ating it i s the first digit to b e changed . T o c hange the value, press eith er Menu> or Menu< u ntil the value you want is displayed. Press Select to mo v e to the next dig it. The next digit ( ‘ 2 ’ in this e xample) blinks. Continue mo[...]

  • Página 131

    Diagnos tic Aids 3-37 4085-0 01 T o r eset the maintenanc e page c ounter , the us er select s “ Reset Maint Cnt. ” Pressi ng Sel ect causes th e main tenance pa ge counte r to be res et back to zero . Th e f ollowing screen is disp la yed momen tar i ly to indicate the counte r is chang in g. When the reset op eration is complete, the prin ter[...]

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    3-38 Se r vic e Manu al 4085-0 01 forw ard in the log, pr ess Menu> . T o move backward in the log, press Menu< . Here is an e xam ple of the erro r log scr een s: T o exit the e rror log , press Return or Stop . Clearing the Err or Log T o clear the erro r log, select the Clear Lo g operation from the ERROR LOG m enu. The following mess age [...]

  • Página 133

    Diagnos tic Aids 3-39 4085-0 01 Exiting Diagnostics Mode T o exit dia gnostic s mode and POR the prin ter into n or mal user mode, press E xit Diagnos tics. Menus This sec tion descr ibe s the pr inter settings and operations that are accessi b le u sing the opera tor panel . In additi on, it des cribes th e format of t he display and the o peratio[...]

  • Página 134

    3-40 Se r vic e Manu al 4085-0 01 The buttons alw ay s act on the i nf ormation displayed on the sec ond line of th e display . The buttons a ct as follows while the P A PE R MENU sc reen is disp la yed: • Men u> displays the next menu in the list. • Men u< displays the previous menu i n the lis t. • Return retur ns to the previous m en[...]

  • Página 135

    Diagnos tic Aids 3-41 4085-0 01 Printer Sett ing V alue List Display After a specific p rint er setting i s selecte d (P aper Source in this ex ampl e), the a ctiv e pr inter s etting is displayed on the firs t line and the default value (T ray 1) is d ispla yed on the second line. An equa l sign in dicates it is assign ed to the printer setting . [...]

  • Página 136

    3-42 Se r vic e Manu al 4085-0 01 Example of Modifying a Pr inter Setting Using the Operator P anel Use the following to mo dify any pr inter se tting or in itiate any operation in t he Busy/ W ai ting Menu G roup , Read y Menu Group, or Diagnost ic Menu Gr oup . Th e only varia tion is th e action required to access the Diagn ostics Menu G roup (s[...]

  • Página 137

    Diagnos tic Aids 3-43 4085-0 01 sign prec edes eac h value, indicating t he entr y on li ne 1 is a printer setting and it can be assi gned to the value on line 2 . 4. Pre ss Menu> or Menu< repeat edly un til the v alu e that y o u want to sele ct is displayed on the secon d line, then press Selec t. (Pr inter se ttings wi th a numer ic value [...]

  • Página 138

    3-44 Se r vic e Manu al 4085-0 01 Operator P anel Menu Definition The ope rator panel s ettings a nd operatio ns are div ided int o 4 menus groups, which ar e descr ibed in the following table. Menu Gr oups Busy/W aiting Menu Gro u p The Busy/W aiting menu g roup contains th e operat ions that are accessib le when the printe r is recei ving or proc[...]

  • Página 139

    Diagnos tic Aids 3-45 4085-0 01 Busy/W aiting Menu Gr oup The Bu sy/Waiting Menu group c ontains two menus: JOB M ENU and SUPPL IES ME N U . Pr ess Menu> from the BUSY screen an d the following screen is disp lay ed. The following table shows the me nus in the Bus y/W aiting Me nu gro up. Config uration Menu G ro up Th e Conf igurat ion m enu gr[...]

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    3-46 Se r vic e Manu al 4085-0 01 Job Menu Job Menu Operations Operation V alue or Description Cancel Job Note: This opera tion i s only displayed in the JOB ME NU when the m enu is acc essed through t he Busy/ W ai ting Menu Group i f Cancel Control i s ON. (If a job is active, then the pr inter checks the value selec ted by the job . Otherwise, i[...]

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    Diagnos tic Aids 3-47 4085-0 01 Reset Pri nter Note: This operatio n is only displayed in the JO B MENU when the me nu is acc essed through t he Busy/Waiting Menu Group if Reset Co ntrol is On. (If a job is active, then the pr inter che cks the v alue selecte d by the job. Otherwise, it checks the pri nter default value). This op eration i s alwa y[...]

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    3-48 Se r vic e Manu al 4085-0 01 If no func tion is available in the JOB MENU at the time the J OB MENU is accessed, the pr inter proh ibits en tr y into th e JOB M ENU , and the key press used t o gain e ntr y into the JOB MEN U is ig nored. T o p rovide the user with so me feedback, the Menus Disabled message is shown. For e xam ple, if Cancel C[...]

  • Página 143

    Diagnos tic Aids 3-49 4085-0 01 SUPP LIES ME NU The Su pplies M enu updates a s change s occur even if you are viewing it.T he list is only st atus for the items which ar e near o r past replaceme nt. JOB MENU See “ JOB MENU ” o n page 3- 54 f or a list of th e operat ions. SETUP MENU See “ SE TUP MEN U ” on page 3-54 f or a list of t he me[...]

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    3-50 Se r vic e Manu al 4085-0 01 COLOR MENU The following table lists the sett ings in the COLOR ME NU and thei r corresp onding value c hoices. Th e f actor y def ault setti ng f or ea ch item is indicated wi th an aste risk. Y e l low Car tr idge =L ow =Refi lled =Lif e W ar ning Blac k Printhead =Lif e W arning Color P r inthead = L ife W arnin[...]

  • Página 145

    Diagnos tic Aids 3-51 4085-0 01 P APER MENU The following table lists the menus and s ettings in th e P APER MENU, and their corre sponding v alues. The factor y default value f or each se tting is ind icated with a n aster isk. If th e P aper So ur ce, Sepa rat or Sour ce, or Stap le Prim e S o urc e is set to MP F eeder when Configure MP is chan [...]

  • Página 146

    3-52 Se r vic e Manu al 4085-0 01 UTILITIES MENU The following table lists the operatio ns in the TESTS M ENU . For a detailed descr iption of e ach operati on, see “ Pr inter Operation s ” on page 3-1 . Separ ator Sheets =None* =Betw een Jobs =Betw een P ages Separa tor Source Note : Only ins talled pap er sour ces are displayed. MP F eeder i [...]

  • Página 147

    Diagnos tic Aids 3-53 4085-0 01 Operat ion Value Print Menu s No se lections e xist f or this op eration . Press Select to initi ate this oper ation. See “ Prin ting Menu Sett i ngs Page ” on page 3-10 . Align Printhea ds No se lections e xist f or this operati on. Press Sele ct to initi ate this oper ation. See “ Align ing the Printheads ”[...]

  • Página 148

    3-54 Se r vic e Manu al 4085-0 01 JOB MENU The following table lists the operatio ns in the JOB ME NU . SETUP ME N U The following table l ists the m enus an d prin ter set tings in the SETUP MENU, and their corresp onding values. The factor y default value for each se tting is ind icated by an aste risk. F ac tor y Defaults See “ Resto ring F ac[...]

  • Página 149

    Diagnos tic Aids 3-55 4085-0 01 Displa y Languag e De fau lt set b y countr y Note : Languages in this v alue list are o nly displayed if the pr inter ’ s operator panel ROM suppo r ts the requir ed encoding for the specific langua ge. =Engl ish =French =Ger m an =Italian =Span ish =Dan ish =Norw egian =Dut ch =Swedi sh =P or t ugu ese =Finn ish [...]

  • Página 150

    3-56 Se r vic e Manu al 4085-0 01 PCL EMU L MEN U The following table lists the menus and settings i n the PCL E MUL MENU, and their corresp onding values. The factor y default value for each se tting is ind icated by an aste risk. Note: Saving Font Source, Font Name, P oint Size, Pitch, or S ymbol Set ha s the affect of saving the selec ted font a[...]

  • Página 151

    Diagnos tic Aids 3-57 4085-0 01 Font Name Display For mat The font names are shown on bo th lines of the operato r panel using the following format. An equal sign pr ecedes the f ont na me, signifyi ng the value li st lev el of the menus. S represent s the font source abbreviation (R for resident, D for download, F f or f lash, and K for dis k). ##[...]

  • Página 152

    3-58 Se r vic e Manu al 4085-0 01 Symb ol Se t Display Fo rmat The sy mbol se ts are shown o n both lines of the operato r panel using the following forma t. An eq ual sign pr ecedes t he symbo l set ID , sig nifying the value list lev el of the menu s. SSID represents the symbol set ID (that i s, 8U f or Roman -8 symbol set). P ARALLEL MENU The fo[...]

  • Página 153

    Diagnos tic Aids 3-59 4085-0 01 a Whene v er the v alue of N P A Mode , P a r a ll el Bu f f er , or Job Bu ff ering is chan ged from the operator pan el, the pr inter a utomatica lly res tar ts upon exiting the menus to reco nfigure m emor y . USB MENU The following table lis ts the menus an d pri nter set tings contained in the USB p or t m enus [...]

  • Página 154

    3-60 Se r vic e Manu al 4085-0 01 Configuration Menu Group The Config uration Menu group conta ins a set of menus, setti ngs and operations wh ich are infreque ntly requir ed by a user . Gene rally , the option s made av ail ab le i n this m enu group are us ed to configur e a pri nter for operation. Ea ch option is d isplay e d on the operator pan[...]

  • Página 155

    Diagnos tic Aids 3-61 4085-0 01 Coarse Alignmen t No selec tions e xist f or this ope ration. Press Select to in itiate thi s opera tion. See “ Aligni ng the Printhea ds ” on page 3-5 . After the align ment page is printed, the use r enters alig nment v alues f or each of t he secti ons of the alignme nt page . - D = 1...15 (8 *) - E = 1...27 ([...]

  • Página 156

    3-62 Se r vic e Manu al 4085-0 01 Diagnostics Men u Gr oup (Mode 1: Printing) The Diag nostics M enu group conta ins multip le menus. They are displayed on the opera tor panel in the order shown. The names of the top-l e vel menus are c apitalized. For a detail ed descr iption o f each Dia gnostic test, follow the reference conta ined in th e f oll[...]

  • Página 157

    Diagnos tic Aids 3-63 4085-0 01 Diagnostics Menu Gr oup (Mode 2: Non -printing) The Dia gnostics Menu group cont ains multiple menus. They wil l be displayed on the opera tor panel in the order shown. The names of the top-l e vel menus ar e capitalized. F or a deta iled des cripti on of each Dia gnostic test, follow the ref erence in the f ollowing[...]

  • Página 158

    3-64 Se r vic e Manu al 4085-0 01 Note: Whil e the Diagnosti c Menu Group is act ive , all host inter f aces are offli ne. T op-Leve l Menu Inte rmed iate Menu, Setting, or Operation Va l u e INPUT TRA Y TESTS Tr a y 1 S e e “ T ray 1 Sens or T est ” on page 3-27 . Tr a y 2 S e e “ T ray 2 Sens or T est ” on page 3-27 . MP Feed er See “ M[...]

  • Página 159

    Diagnos tic Aids 3-65 4085-0 01 SUBSYSTEM TESTS Uncap Printhead s See “ Uncap Printheads ” on page 3-31 . Cap Printheads See “ Cap Printhe ads ” on page 3-31 . Carrier System T est See “ Ca rrier System Te s t ” on pag e 3-32 . Index Sys tem T e st See “ Inde x System T est ” on page 3-33 . Maint enance Sled T e st See “ Mainte na[...]

  • Página 160

    3-66 Se r vic e Manu al 4085-0 01 ERROR LOG Displa y Log See “ Vie wing the Error Log ” on page 3-37 . Clear Log See “ Clearing the Error Log ” on page 3-38 . =Y es =No EXIT DIA GNOSTICS See “ Exiti ng D iag nos tics Mode ” on pag e 3-39 . T op-Leve l Menu Inte rmed iate Menu, Setting, or Operation Va l u e[...]

  • Página 161

    Repair Inf or matio n 4-1 4085-0 01 4. Repair Information This cha pter explains how to make adjus tments to the pri nter and how to remove def ective par t s. CA UTION: Read th e follo wing before handling e lectronic par ts. When wor king o n the pr inter , always unplug the p rin ter from the electr ical ou tlet. High voltag e is prese nt in the[...]

  • Página 162

    4-2 Ser vice Ma nual 4085-0 01 Adjustments The use r is dir ected, in the Pr inter Co ntrol program, t o perform the pri nthead to pr inthead an d bidirectio nal alignm ent adju stments afte r replac ing a pr int ca r tr idge. Remo val Pr ocedures The following pro cedures are arranged a ccording to the nam e of the printe r part discus sed. CA UTI[...]

  • Página 163

    Repair Inf or matio n 4-3 4085-0 01 Rear Cover Remo v al 1. Op en the rear door . 2. Rem ov e Mul ti-Purpos e F eeder . 3. Remove two clips and r emov e the t op door . 4. Remove the four screws {A}. 5. De pres s the four latches {B}. 6. Rem ov e the rear cov er .[...]

  • Página 164

    4-4 Ser vice Ma nual 4085-0 01[...]

  • Página 165

    Repair Inf or matio n 4-5 4085-0 01 Operator P anel Co ver/Operator P anel Remo val 1. Rem ov e the rear cov er . 2. Remove the screw {A} . 3. Lift the cover and unplug th e operator panel fr om the engi ne board. 4. Remove the four screws located on the rea r operator pa nel housin g. 5. Remove the operator panel. Exit T ray Remov al 1. Remove the[...]

  • Página 166

    4-6 Ser vice Ma nual 4085-0 01 Left Frame Cover Remo val 1. Open th e top door . 2. The restrain t screw does not have to be removed. The restrain t has a T - end whic h can be t wisted and removed. P ar tially c lose the top c ov e r , twis t the end o f the strap th at is in the machine and rem ov e. 3. Remove the two screw {A} from the left fra [...]

  • Página 167

    Repair Inf or matio n 4-7 4085-0 01 Left Cover Remo v al 1. Rem ov e the rear cov er . 2. Remove the exit tra y c ov e r . 3. Move carrier to the r ight. 4. Remove the screw {A} from the l eft side of the carr ier frame. 5. Remove the two screws {B} from the left fron t side of the p aper tra y frame. 6. Remove the cov er . Note: When rein stallin [...]

  • Página 168

    4-8 Ser vice Ma nual 4085-0 01[...]

  • Página 169

    Repair Inf or matio n 4-9 4085-0 01 Right Co ver/P ower Switc h Remov a l 1. Remove the rear cover . Refer to “ Rear Co ver Remov al ” on page 4-3 . 2. Remove the exit tra y . Ref er to “ Exit T ra y Rem oval ” on page 4-5 . 3. Remove the operat or panel cover . Refer to “ Operator Panel Cov er/Ope rator P anel Removal ” on page 4-5 . 4[...]

  • Página 170

    4-10 Se r vic e Manu al 4085-0 01[...]

  • Página 171

    Repair Informatio n 4-11 4085-0 01 Left T r ay Cover Rem ov al 1. Remove the rear cover . Refer to “ Rear Co ver Remov al ” on page 4-3 . 2. Remove the exit tra y c ov e r . Refer to “ Exit T ra y Remo v al ” on page 4-5 . 3. Remove the left cover . Refer to “ Left Cov e r Remov al ” on page 4-7 . 4. Remove the three screws {A} th at se[...]

  • Página 172

    4-12 Se r vic e Manu al 4085-0 01 Right T ray Co ver Remov al 1. Remove the rear cover . Refe r to “ Rear Cov er Remov al ” on page 4-3 . 2. Remove the e xit tray cov e r . Refer to “ Exit T ra y Remo val ” on page 4-5 . 3. Remove the right cover . Refer to “ Right Cov er/P ower Switch Removal ” on pa ge 4-9 . 4. Remove the three screws[...]

  • Página 173

    Repair Informatio n 4-13 4085-0 01 Ink Levels and T em perature S ensor wit h Bracket Remov a l 1. Remove the rear cover . Refer to “ Rear Co ver Remov al ” on page 4-3 . 2. Remove the operat or panel cover . Refer to “ Operator Panel Cov er/Ope rator P anel Removal ” on page 4-5 . 3. Dis connect t he ink lev el and temperature s ensor con [...]

  • Página 174

    4-14 Se r vic e Manu al 4085-0 01 En gine B oar d /Co ver R emo val 1. Remove the rear cover . 2. Remove left frame cov er . Re f er to “ Lef t F rame Cover Remov al ” on page 4-6 . 3. Remove the two screws {A} from the engine board cover and the cover . 4. Discon nect all co nnector s and cables from the e ngine board. 5. Remove the f o ur scr[...]

  • Página 175

    Repair Informatio n 4-15 4085-0 01 Carrier with Car d Remov al 1. Rem ov e all co vers . 2. Remove all in k car tr idges from carr ier . 3. Remove engine b oard cover . Refer to “ T ra y 2 Covers Remov al ” on page 4- 49 . 4. Loos en the se t screw {A} on the belt te nsioner . 5. Remove the tension from the belt and r etighten th e set screw . [...]

  • Página 176

    4-16 Se r vic e Manu al 4085-0 01[...]

  • Página 177

    Repair Informatio n 4-17 4085-0 01 Carrier 1st Sta ge Drive B elt Remo v al 1. Remove the motor b rac k et f rom the pr inter f rame . 2. Loos en the thr ee screws secur ing t he motor plat e to the motor assemb ly . 3. Gen tly depr ess the motor so that the 1s t stage dr ive belt is loosen ed. Retight en the thre e screws to fix this position . 4.[...]

  • Página 178

    4-18 Se r vic e Manu al 4085-0 01[...]

  • Página 179

    Repair Informatio n 4-19 4085-0 01 P ower Suppl y Remov al 1. Remove the rear cover . Refer to “ Rear Co ver Remov al ” on page 4-3 . 2. Dis connect a ll power supply cables, and ground straps. Note routin g of the cables and st raps. 3. Remove the three m ounting screws {A} that att ach the power supply to the fram e. 4. Remove the power suppl[...]

  • Página 180

    4-20 Se r vic e Manu al 4085-0 01 Pump Housing/Maintenance Station/Ink W aste T ank/ T rans por t Ca rrie r Motor Remov a l 1. Remove all covers . 2. Remove the power supply . Re f er to “ Po w e r S u p p l y R e m o v a l ” on page 4-19 . 3. Slide the i nk waste tank out the rear of the pr inter . Note th e routin g of the hos e into tank . 4[...]

  • Página 181

    Repair Informatio n 4-21 4085-0 01[...]

  • Página 182

    4-22 Se r vic e Manu al 4085-0 01 Index Car d Assembly Remo val 1. Remove the rear cover . Refe r to “ Rear Cov er Remov al ” on page 4-3 . 2. Remove the e xit tray cov e r . Refer to “ Exit T ra y Remo val ” on page 4-5 . 3. Remove the left cov er . Ref er to “ Left Cov e r Removal ” on page 4-7 . 4. Unplug th e index board conn ector [...]

  • Página 183

    Repair Informatio n 4-23 4085-0 01 Co ver -Open Sensor Remo val 1. Remove the rear cover . Refer to “ Rear Co ver Remov al ” on page 4-3 . 2. Remove the exit tra y c ov e r . Refer to “ Exit T ra y Remo v al ” on page 4-5 . 3. Remove the left cover . Refer to “ Left Cov e r Remov al ” on page 4-7 . 4. Remove the engi ne card cover . 5. [...]

  • Página 184

    4-24 Se r vic e Manu al 4085-0 01 RIP-EMC Shiel d Assembl y /RIP Card Remo val 1. Remove the rear cover . Refe r to “ Rear Cov er Remov al ” on page 4-3 . 2. Remove the power supply . Re f er to “ Po w e r S u p p l y R e m o v a l ” on page 4-19 . 3. Disconnec t (J14) RI P cable from the e ngine boa rd. 4. Remove the six screws {A} from th[...]

  • Página 185

    Repair Informatio n 4-25 4085-0 01[...]

  • Página 186

    4-26 Se r vic e Manu al 4085-0 01 P erfectFinish Sensor Assembl y /Rear P aper P ath Sensor Remo v al 1. Remove the rear cover . Refe r to “ Rear Cov er Remov al ” on page 4-3 . 2. Remove the power supply . Re f er to “ Po w e r S u p p l y R e m o v a l ” on page 4-19 . 3. Remove the RIP-EMC shield assembly and RIP card. Re f er to “ RIP[...]

  • Página 187

    Repair Informatio n 4-27 4085-0 01 Frame From Base Remov al 1. Remove all co v e rs. Ref er to “ Rear Co v e r Remov al ” on page 4-3 . 2. Remove the power supply . Ref er to “ P ower Suppl y Removal ” on page 4-19 . 3. Remove the main tenance ta nk through t he rear of th e pri nter . 4. Dis connect (J 2) the transp or t car rie r motor fr[...]

  • Página 188

    4-28 Se r vic e Manu al 4085-0 01[...]

  • Página 189

    Repair Informatio n 4-29 4085-0 01 Cam Engine Motor with Gear Remo v al 1. Remove the rear cover . Refer to “ Rear Co ver Remov al ” on page 4-3 . 2. Remove the exit tra y c ov e r . Refer to “ Exit T ra y Remo v al ” on page 4-5 . 3. Remove the left cover . Refer to “ Left Cov e r Remov al ” on page 4-7 . 4. Dis connect t he cam en gin[...]

  • Página 190

    4-30 Se r vic e Manu al 4085-0 01[...]

  • Página 191

    Repair Informatio n 4-31 4085-0 01 P aper Feed Pick Arm As sembly with Motor and P a per Pat h S e n so r R e m o va l 1. Rem ov e all co vers . 2. Remove power supply . Ref er to “ Pow e r S u p p l y R e m o va l ” on page 4-19 . 3. Remove the frame from th e base. Refer to “ F ram e F rom Base Removal ” on page 4-27 . 4. Remove the two l[...]

  • Página 192

    4-32 Se r vic e Manu al 4085-0 01 P erfe ctFin is h Gear Plat e Rem ov a l 1. Remove the rear cover . Refe r to “ Rear Cov er Remov al ” on page 4-3 . 2. Remove E-clips {A } from bell crank diver ter link and r emov e li nk. 3. Remove helical dr ive gear {B} and car trid ge drive gear und er it. Note the p osition o f the c ar tri dge dr ive ge[...]

  • Página 193

    Repair Informatio n 4-33 4085-0 01 P erfectFinish Motor Remov al 1. Remove the rear cover . Refer to “ Rear Co ver Remov al ” on page 4-3 . 2. Disc on n ec t t h e P erf ect Fin is h mo t o r a n d enc oder con n ec tor (J5) from th e engine b oard. 3. Remove the two screws {A} from the motor . 4. Remove the motor . Note r outing of wiri ng. In[...]

  • Página 194

    4-34 Se r vic e Manu al 4085-0 01 Encoder Disk Feed Rol ler As semb l y Rem o val 1. Remove the rear cover . Refe r to “ Rear Cov er Remov al ” on page 4-3 . 2. Remove the operator pan el cov er . Refer to “ Operator P anel Cov er/Ope rator P a nel Remov al ” on page 4 -5 . 3. Remove the e xit tray cov e r . Refer to “ Exit T ra y Remo va[...]

  • Página 195

    Repair Informatio n 4-35 4085-0 01[...]

  • Página 196

    4-36 Se r vic e Manu al 4085-0 01 Star Wh eel Shaft As sembl y Remo v al 1. Remove all covers . 2. Remove the carrie r and bel t. Ref er t o “ Engine B oard /Cover Removal ” on pa ge 4-14 . 3. Remove pump housi ng mainten ance sta tion, tank , and transpor t carri er motor . Refer to “ Pump Hous ing/Maint enanc e Station /Ink W a ste T ank/T [...]

  • Página 197

    Repair Informatio n 4-37 4085-0 01[...]

  • Página 198

    4-38 Se r vic e Manu al 4085-0 01 P a per Fee d Plat en Asse mbly Remov al 1. Remove all covers . 2. Remove the carrie r and bel t. Ref er t o “ Engine B oard /Cover Removal ” on pa ge 4-14 . 3. Remove the pump hous ing mainten ance stat ion, tank, and the transpor t carri er motor . Refer to “ Pump Hous ing/Maint enanc e Station /Ink W a ste[...]

  • Página 199

    Repair Informatio n 4-39 4085-0 01 Exit Shaft with Gear Rem ov al 1. Rem ov e all co vers . 2. Remove carrie r and bel t. Ref er to “ Engine Board /Cover Removal ” on page 4-14 . 3. Remove pump hou sing, mai ntenan ce statio n, tank, an d tr anspo r t car rier mot or . Ref er to “ Pump Hous ing/Main tenance Station /Ink W aste T ank /T ransp [...]

  • Página 200

    4-40 Se r vic e Manu al 4085-0 01 P aper Feed Frame and Motor/Cam Shaft Assembl y Remov a l 1. Remove all covers . 2. Remove the carrie r and bel t. Ref er t o “ Engine B oard /Cover Removal ” on pa ge 4-14 . 3. Remove pump hou si ng, mai nte nanc e sta tio n, tank and transpor t carri er motor . Refer to “ Pump Hous ing/Maint enanc e Station[...]

  • Página 201

    Repair Informatio n 4-41 4085-0 01[...]

  • Página 202

    4-42 Se r vic e Manu al 4085-0 01[...]

  • Página 203

    Repair Informatio n 4-43 4085-0 01 Left Index Frame Pi vot Assemb ly Remo val 1. Rem ov e all co vers . 2. Remove the carr ier and belt. Refer to “ Engine Boa rd /Cover Removal ” on page 4-14 . 3. Remove the pump housing, mainte nance sta tion, tank , and tr anspo r t car rier mot or . Ref er to “ Pump Hous ing/Main tenance Station /Ink W ast[...]

  • Página 204

    4-44 Se r vic e Manu al 4085-0 01[...]

  • Página 205

    Repair Informatio n 4-45 4085-0 01 Right Index Frame Piv ot Assemb ly Remo val 1. Rem ov e all co vers . 2. Remove the carr ier and belt. Refer to “ Engine Boa rd /Cover Removal ” on page 4-14 . 3. Remove the pump housing, mainte nance sta tion, tank and the tr anspo r t car rier mot or . Ref er to “ Pump Hous ing/Main tenance Station /Ink W [...]

  • Página 206

    4-46 Se r vic e Manu al 4085-0 01 Bat Wings and Bushings Remov a l 1. Remove the rear cover . Refe r to “ Rear Cov er Remov al ” on page 4-3 . 2. Remove the spri ng between t he cam followers. 3. Remove the two E-clips from the ends o f the bat wi ng shaft. 4. Remove b ushings. 5. Pull forward and remove.[...]

  • Página 207

    Repair Informatio n 4-47 4085-0 01 Backup Roller Assembl y Remov a l 1. Rem ov e all co vers . 2. Remove carrie r and bel t. Ref er to “ Engine Board /Cover Removal ” on page 4-14 . 3. Remove pump hou sing, maintenan ce statio n, tank an d tr anspo r t car rier mot or . Ref er to “ Pump Hous ing/Main tenance Station /Ink W aste T ank /T ransp[...]

  • Página 208

    4-48 Se r vic e Manu al 4085-0 01 Backup Roller S pring Remov al 1. Lift the f ront door on the pr inter . 2. Press th e coil on the backup roll er spr ing to cent er and re mov e . Note the p osition of the spr ing before removing. Carrier/Cab le Retainer Remo val 1. Remove all covers . 2. Remove the engine boar d cover . 3. Disconnec t carr ier c[...]

  • Página 209

    Repair Informatio n 4-49 4085-0 01 P eristalti c Pu mp Re mov al 1. Remove the rear cover . Refer to “ Rear Co ver Remov al ” on page 4-3 . 2. Remove the exit tra y . Ref er to “ Exit T ra y Rem oval ” on page 4-5 . 3. Remove the operat or panel cover . Refer to “ Operator Panel Cov er/Ope rator P anel Removal ” on page 4-5 . 4. Remove [...]

  • Página 210

    4-50 Se r vic e Manu al 4085-0 01 T ray 2 P aper Pic k Arm Assemb ly Remo val 1. Remove all covers 2. Remove eight screws {A} from T ray 2 base. 3. Remove E-clip {B} from pick assembly shaft. 4. Remove the screw {C} from the paper feed frame asse mbly . 5. Slide the shaft to the left an d remove the pick ar m asse mbly .[...]

  • Página 211

    Repair Informatio n 4-51 4085-0 01[...]

  • Página 212

    4-52 Se r vic e Manu al 4085-0 01 T ray 2 P aper Feed Motor and Car d Assembly Remov al 1. Remove the left cover from T ray 2. 2. Remove the four scre ws from the paper por t connecto r frame. 3. Remove the paper por t connec tor frame. 4. Remove the two paper feed motor screws {A }. 5. Disconnec t the pape r f eed m otor connec tor . 6. Remove the[...]

  • Página 213

    Connecto r Locations 5- 1 4085-0 01 5. Connecto r Locations Engine Board J1 P ower Suppl y J2 Carr ier Motor J3 Maintenanc e Station Mo tor and Homing J4 Operator P anel J5 Thin-Coat Motor and Encod er J6 Integra ted T ray J8 Cam System J9 Thin- Coat Sensing J10 MPF-F eeder J11 Pap er-P ath Sensing J12 Ink-Le vel a nd T e mperatu re Sensing J14 RIP[...]

  • Página 214

    5-2 Ser vice Ma nual 4085-0 01 RIP Car d[...]

  • Página 215

    Connecto r Locations 5- 3 4085-0 01 RIP Car d (cont.) J1 P ower Suppl y J2 Engin e J3 P arall el J4 USB[...]

  • Página 216

    5-4 Ser vice Ma nual 4085-0 01 Optional T ra y 2 J1 Paper F eed Moto r J2 P a ssth r u S ensor J3 P a per Feed Pi c Moto r J4 P a per p or t II and Po w e r[...]

  • Página 217

    Prev entive Main tenance 6- 1 4085-0 01 6. Preventive Maintenance This cha pter con tains lu bric ation sp ecifica tions. Follo w thes e recomm endations to prev en t problems and ma intain op timum perform ance. Lubrication Specifications Lubr icate on ly when pa r ts are r eplaced or as neede d, not on a schedu led basis. Use of lubri cants oth e[...]

  • Página 218

    6-2 Ser vice Ma nual 4085-0 01 • A void oil conta ct with the outer pul ley surface and fla nges that con tact the be lt. Motor Pull ey Studs • Apply Shell T el lus #100 oi l to the idler stud and co mpound pulley stu d {8}. The am ount of S hell T ellus #100 to be used should be visible on the stu d but not drippi ng or runn ing onto the m oto[...]

  • Página 219

    Pa r t s C at al o g 7-1 4085-0 01 7. Pa r t s C a t a l o g How T o Use The Pa r ts Ca talog • NS: (No t Shown) in th e Asm-Index column i ndicates th at the par t is proc urable b ut i s not shown in the illu stration. • PP: in the Descr ipti on colum n indica tes the pa r t is available in the lis ted par ts packet.[...]

  • Página 220

    7-2 Ser vice Ma nual 4085-0 01 Assemb ly 1: Co ver s[...]

  • Página 221

    Pa r t s C at al o g 7-3 4085-0 01 Assembly 1: Covers Asm- Index Par t Number Units Descrip tion 1-1 12G60 73 1 Co ver Assemb ly , Manual F eed 2 12G6070 1 Door , Rear 3 12G6069 1 Co ver , Rear 4 12G60 65 1 Co ver , Op erator P anel 5 12G6061 1 Co ver , Righ t 6 12G6063 1 Co ver , Righ t T ra y 7 12G6072 1 Co ver Assemb ly , Exit T ra y 8 12G6075 1[...]

  • Página 222

    7-4 Ser vice Ma nual 4085-0 01 Assemb ly 2: P aper Feed[...]

  • Página 223

    Pa r t s C at al o g 7-5 4085-0 01 Assembl y 2: Pa per Feed Asm- Index Par t Number Units Descriptio n 2-1 12G 6024 1 P aper Out Sens or 2 12G 6000 1 P aper F eed Pick As sembly with Moto r 3 12G 6092 2 Pic k Tires[...]

  • Página 224

    7-6 Ser vice Ma nual 4085-0 01 Assemb ly 2 (cont.): Pa per Feed[...]

  • Página 225

    Pa r t s C at al o g 7-7 4085-0 01 Assembl y 2 (cont.): P aper Feed Asm- Index Par t Number Units Descriptio n 2-2 12G 6003 1 Left Bat Wing with Bush ings 3 12G 6004 1 Righ t Bat Wing wi th Bushin gs 4 12G 6005 1 Bat Wing F o llower Ass embl y[...]

  • Página 226

    7-8 Ser vice Ma nual 4085-0 01 Assemb ly 2 (cont.): Pa per Feed[...]

  • Página 227

    Pa r t s C at al o g 7-9 4085-0 01 Assembl y 2 (cont.): P aper Feed Asm- Index Par t Number Units De scription 2-5 12 G6010 1 Deflec tor Assemb ly , S econd P ath 6 12 G6 031 1 P a per Exi t Bac k up R oll Assemb ly 7 12G60 08 1 Mo tor A sse mbly , P erfect Finis h 8 12 G6028 1 Plate n with Spring and Le ve rs Assembl y 9 12 G6027 1 Sh aft, Exit As[...]

  • Página 228

    7-10 Se r vic e Manu al 4085-0 01 Assemb ly 3: Electr onics[...]

  • Página 229

    Pa r t s C at al o g 7-11 4085-0 01 Assemb l y 3: Electr onics Asm- Index Par t Number Units De scription 3-1 12G6059 1 RIP Card 2 12 G6058 1 Shiel d, RIP Enclos ure 3 12G60 67 1 C able, Ope rator Panel 4 12 G6 066 1 Oper ator P anel Assemb ly 5 12G60 57 1 Po wer S uppl y 6 12 G6048 1 Engin e Board 7 12G60 55 1 S en sor, Ink Lev el 8 12 G6044 1 Ind[...]

  • Página 230

    7-12 Se r vic e Manu al 4085-0 01 Assemb l y 3 (con t.): Electronics[...]

  • Página 231

    Pa r t s C at al o g 7-13 4085-0 01 Assembly 3 (cont.): Electronics Asm- Index Par t Number Units Des cription 12 1 33 954 5 1 P o w er Cord, Argen tina 12 1 33 953 8 1 P o w er Co rd, Alba nia , Algeria, Armenia, A ustria, Azer bijan, Bela rus, Belgi um, Benin, Bosnia, Bu lgaria, Burkina-F aso , Cameroon, Centr al African Repub lic, Cha d, Chechen[...]

  • Página 232

    7-14 Se r vic e Manu al 4085-0 01 Assemb l y 3 (con t.): Electronics[...]

  • Página 233

    Pa r t s C at al o g 7-15 4085-0 01 Assembly 3 (cont.): Electronics Asm- Index Par t Number Units Des cription NS 12G60 97 1 Retainer/Be aring/Bushi ng (PP) NS 12G6098 1 Spr ing (PP) NS 12G60 99 1 W asher/Clip/K eeper/T ubing (PP)[...]

  • Página 234

    7-16 Se r vic e Manu al 4085-0 01 Assemb l y 4: Carrier T ranspor t[...]

  • Página 235

    Pa r t s C at al o g 7-17 4085-0 01 Assembl y 4: Carrier T ranspor t Asm- Index Par t Number Units Des cription 4-1 12G6033 1 Shaft, Upper Carrier with Br ack ets 2 12G60 37 1 Belt , Car ri er Dr ive wi th Keeper s 3 12 G6038 2 Pulle y Assemb ly with Shaft-T op Idler 4 12G60 40 1 Clip, Enc o der S tri p 5 12 G6039 1 Encoder , Ca rrier Drive 6 12 G6[...]

  • Página 236

    7-18 Se r vic e Manu al 4085-0 01 Assemb ly 5: Maintenance Statio n[...]

  • Página 237

    Pa r t s C at al o g 7-19 4085-0 01 Assembl y 5: Maintenance Station Asm- Index Par t Number Units Des cription 5-1 12G6056 1 Wa ste Ink Bo ttle with Belt Sh ield 2 12 G6 022 1 Maintenanc e Regu lato r Assemb ly 3 12 G6019 1 Mai ntenance Motor Assemb ly with Gear 4 12 G6021 1 P eristaltic Pump Assemb ly 5 12 G6 020 1 Maintenanc e Stati on Ass emb l[...]

  • Página 238

    7-20 Se r vic e Manu al 4085-0 01 Assemb ly 6: Optional T ray 2[...]

  • Página 239

    Pa r t s C at al o g 7-21 4085-0 01 Assembl y 6: Optional T ray 2 Asm- Index Par t Number Units Descr iption 6-1 12G6088 1 Co ver , Rear (OP T ray 2) 2 12G6002 4 W ear Strips 3 12G6049 1 P a per F eed Pick Assemb l y with Mo tor - 250 Option Final Ass embly 4 12G 6046 1 Sen sor , T r ay 2 P ass thr u 5 12G6086 1 Cov er , Right Sid e (OP T ra y 2) 6[...]

  • Página 240

    7-22 Se r vic e Manu al 4085-0 01 Assemb l y 7: Optional Multi-Pur pose Feeder[...]

  • Página 241

    Pa r t s C at al o g 7-23 4085-0 01 Assembl y 7: Optional M ulti-Purpose Feede r Asm- Index Par t Number Units Descr iption 7-1 12G6 077 1 Guide , MPF Rea r P aper 2 12G6011 1 F eeder , Auxi llary Sheet 3 12G6084 1 MFP Motor with wire[...]

  • Página 242

    7-24 Se r vic e Manu al 4085-0 01 Assemb l y 8: Optional MarkNet External Print Server[...]

  • Página 243

    Pa r t s C at al o g 7-25 4085-0 01 Assembly 8: Optional MarkNet Ext ernal Print Serv er Asm- Index Par t Number Units Descr iption 8-1 12G6090 1 MarkNet ™ External Print Ser ver NS 12G6251 1 MarkNet XP Cable[...]

  • Página 244

    7-26 Se r vic e Manu al 4085-0 01[...]

  • Página 245

    X-1 4085-0 01 A Abbrevia tions 1-3 Adjustm ents 4-2 Aids Diagno stic 3-1 Printer Operat ions 3-1 Aligning Printheads 3-5 Assemb lies 1 Covers 7-2 2 Paper Feed 7-4 , 7-6 , 7-8 3 Electronic s 7-1 0 4 C arri er T rans port 7-16 5 Maintenan ce Station 7-18 6 Optio nal Tray 2 7-2 0 7 Optio nal Multi -Purpose Fe eder 7-22 8 Optio nal MarkNet Ex ternal Pr[...]

  • Página 246

    X-2 Ser vice M anual 4085-0 0X Powe r Cons umpt ion 1-1 Prin t Qualit y Test Page 3-8 Printer Ind icator Light 1-4 Printer Me ssages 1-6 Printer O perations CE Diagn ostics Mod e 3-2 Clear NVRAM 3-3 Disab le/ Enab le OP Me nus 3-2 Flash En gine Code Mod e 3-3 Power-On Rese t Button Function s 3-1 Printer Sett ings 1-9 Printing Menu Settings Page 3-[...]

  • Página 247

    X-3 4085-0 01 Operator Pane l (Button s) 2-5 8 Operator Panel (LCD ) Display 2-59 Options 2- 59 Paper Feed 2-60 Power Supply 2-63 Print Qua lity 2-65 RIP Card 2-64 Transport 2-6 7 Service Me ss age s 2-2 Start 2-1 Status M essages 2-14 Symptom Ta bles 2-50 T Tests Cap P r inth ead s 3-3 1 Carrier Sys tem 3-32 DRAM Memo ry 3-23 Index Sy stem 3-33 In[...]

  • Página 248

    X-4 Ser vice M anual 4085-0 0X 12G604 4 7-11 12G604 5 7-13 12G604 6 7-13 12G604 7 7-13 12G604 8 7-11 12G604 9 7-21 12G605 1 7-13 12G605 2 7-13 12G605 3 7-11 12G605 4 7-13 12G605 5 7-11 12G605 6 7-19 12G605 7 7-11 12G605 8 7-11 12G605 9 7-11 12G606 0 7-3 12G606 1 7-3 12G606 2 7-3 12G606 3 7-3 12G606 4 7-3 12G606 5 7-3 12G606 6 7-11 12G606 7 7-11 12G[...]