Liebert 600TTM manual

P OWER P ROT ECTION Ser ies 600T™ U PS Multi-M odule Th ree P hase 500 kV A to 750 kV A, 60 Hz Inst allation Man ual[...]

The follo wing W ARNING ap plies to all battery ca binet s suppli ed with UPS sys te ms: INTERNAL BA TTER Y S TR A P PING MUST BE VERIFIED BY MANU- F ACTURER PRIOR TO MO VING A B A TTE R Y CABINET . Ba tt er y cab in et s c ont ain no n- spil l abl e b at ter ie s. Ke ep u nit s upr ig ht. Do not st ack. Do not tilt. Failu re to he ed this warn ing[...]

i T abl e of C o ntent s 1.0 S AFETY P RECAUTIONS ...... ............. ...... ............. ............. ....... ... 3 2.0 I NSTALLATION C ONSIDERATIONS ..... ...... ............. ...... ............. ....... ... 4 2 . 1 T y p e so fS y s t e mC o n t r o lC a b i n e t s ........ ....... ............. ...... .......... 6 3.0 U NLOADING AND H ANDL[...]

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iii Lis t o f Figur es F i g u r e1 U P S M u l t i - M o d u l eU n i t B l o c kD i a g r a m . ...... ............. ....... ............. ... 5 F i g u r e2 S y s t e mC o n t r o lC a b i n e t s ....... ...... ............. ...... ............. ....... ... 6 F i g u r e3 P r e f e r r e d G r o u n d i n g C o n f i g u r a t i o n ,4 8 0o r 6[...]

iv F i g u r e4 8 O p t i o nW i r i n g ,B a t t e r yT e m p e r a t u r eS e n s o r ............. ...... ............. ...... 6 9 F i g u r e4 9 O p t i o nW i r i n g ,S N M P I n t e r f a c e .... ...... ............. ............. ...... ...... 7 0 F i g u r e5 0 E x t e r n a l I n t e r c o n n e c t i o n s ,M o d u l e1 / S C C ,C a b l[...]

1 I MPORT ANT S AF ETY I NST RUCT IO NS Save T he se Ins tru ction s. Th is ma nu al c ont ai ns im p ort a nt i nst ru ct io n s tha t sho ul d be fol l ow ed dur i ng in st al l ati on o f yo ur Series 600T UPS a nd batterie s. WARNI NG EX ERC ISE EXT REM E CARE WHEN HAN DLIN G UPS CABINE T S TO AVO ID E QUI PMENT D AMAG E OR INJ UR Y TO PER SON [...]

2 If you r equire assist ance for any r eason, call the to ll-free Lie be rt Global Se rvices n umber; 1-800- 543-237 8. For LG S to as sist you e xpedient ly, pleas e have t he follow ing in f orm ation av ailable: WARNI NG LOCATE CENTE R O F GRAVITY SYMBOLS AND D ETERM INE UNI T WEIGH T BEF OR E HANDL ING CABI NE T. Par t Numbe rs: ___________ __[...]

Safet y Precaut ions 3 1.0 S AFETY P RE CAUT I ONS Read th is manual tho rough ly, pa ying spec ial attentio n to the se ctions that app ly to you, befor e workin g with t he UP S. Retain this manual for use by insta lling person nel. Under t ypical ope rat ion and wit h all UPS d oors closed, on ly nor mal safet y precauti ons are neces- sary. Th [...]

4 Inst all atio n Co nsider ations 2.0 I NST ALL ATIO N C ONSIDERAT IONS Install your Serie s 600T UP S in ac cord ance with the submittal dra wing package and the follow- in g pro ced ure s . A Lie bert a uth orized r eprese ntativ e mus t pe rform t he i nitia l system ch eck- out and star t-up to ensur e proper system oper ation. Equipment warr [...]

Inst alla tion Consi derat ions 5 Figu re 1 UP S Multi-M od ule Unit Bl ock Dia gram[...]

6 Inst all atio n Co nsider ations Figure 2 System C ontrol Cab inets 2. 1 T y pes of System Contr ol Cabin et s 1. SCCT is a stan d-alo ne cabin et conta inin g sys tem co ntrol logi c for u p to six UP S m odules, static byp ass swit ch, manu ally op erated d isconnec ts for the static b ypass sw itch, an d two motor -operat ed system break ers. [...]

Unloadi ng and Handli ng 7 3.0 U NLOA DING AN D H ANDLI NG The UP S mo dule is shipp ed in one c abinet t o allow e asy hand ling a t the site . B e caus e the w eight dist ribution in th e cabinet is uneven, use extr eme care durin g h an dling and transpo rt. Your installat ion m ay also inc lude Batte ry Cabine ts and a Sy stem C ontrol Cabi net[...]

8 In spe c ti ons 4.0 I NSPECTIO NS 4. 1 Exte rnal I nspe ctio ns 1. W hile the U PS syste m is stil l on th e truc k, inspe ct the e quip ment an d ship ping c ontaine r(s) for any sig ns o f dama ge or m ishan dling . Do not attem pt to i nsta ll the s ystem if dam age is appare nt. If any d amag e is noted, file a da mage claim wi th the sh ippi[...]

Equipment Locat ion 9 5.0 E QU IPMENT L OC ATION 1. Ha ndle cabin et(s) in accordan ce with the Section 1.0 Safety Precauti ons and 3.0 Unl oa ding & H and ling . Use a su itable ma terial handli ng device to mov e cabinet to its final locat ion. Exercise ex treme c are be cause of th e uneven wei ght distr ibution. Ca refully lower th e c abin[...]

10 Batt ery I nst allat i on 6.0 B ATTE RY I NS T ALLATI ON 6. 1 Batter y Sa fety P recau tio ns Ser vicing of bat teries shou ld be perfor med or supervi sed by person nel knowled geable of b atteri es and t he r equired pr ecaut ions. Keep unaut horized personnel away from b atteri es. When replac ing batte ries, us e the sam e nu mber and type o[...]

Ba tter y Ins tal latio n 1 1 Battery Saf ety Precautions in Fre nch Per CSA Requirement s Instruc tions Import ant es Concernant La Sécurit é Con s er ve r Ce s I nst ruc t io ns ADV ER TIS SEM EN T DES PIEC ES SOU S ALIMEN TATIO N SERONT LA ISS EES SANS PROTECTION DURANT CES PROCEDURES D’ENTRETIEN. UN PER SO NNEL QUA LIF IE ES T REQU IS P OUR[...]

12 Batt ery I nst allat i on Les a c cumu lat e urs p lo mb- aci de p rés en ten t un ri sq ue d ’i nc end ie parce qu ’il s génèrent d es gaz à l ’hydrogè ne. Les pro cédures suiva ntes devront être r e spectées . 1. NE PAS FUMER lorsque pr ès des ac cumulateur s. 2 . N EP A Sp r o d u i r ed ef l a m m e so ud ’ é t i n c e l l [...]

Ba tter y Ins tal latio n 1 3 6. 2 Match ing Batt ery Cab inet s Two sizes of optional batt ery cabinets are ava ilable. Refer to Figur e 16 to Figure 18. The battery ca bin et ce ll s ran ge fro m 90 to 150 A mpere - hours . Th e same mo del ba tt ery ca bin et may be p ara l- leled in mu ltiple cabi net strings f or additio nal cap acity. Batte r[...]

14 Configur ing Y our Neutral and Ground Con nect ions 7.0 C ONFI GU RING Y OU R N EUTRAL AND G RO UND C ON NECTION S Imp roper groun ding is t he largest sin gle cause of U PS insta llation and s tart- up probl e ms . This is not an e asy subjec t, since gr oundin g techniqu es var y significan tly from sit e to site, de pendin g on sever al fac t[...]

Config uring Your Neu tral and Ground Conn ect ions 15 7. 1 Pre fer re d Grou nd ing Con fig ur atio n, 480 or 600 V A C Inpu t and Out pu t, Isolat ed Powe r Distr ibution Unit s , Wye-Co nnecte d Service Figu re 3 Pre ferred Gro und ing Con figura tion , 480 or 60 0 V AC In put an d Outp ut The mos t-common con figuration of S e ries 600T U PS Mu[...]

16 Configur ing Y our Neutral and Ground Con nect ions 7.2 Gro un din g Co nfi gura ti on , 4 80 or 60 0 V AC In put an d Outp ut , Del t a Sou rce Figu re 4 Gro undi ng Co nfigur atio n with U ngrou nd ed Del t a Sou rce Inpu t As prev iously men tioned, S eri es 600T UPS sys tems requ ire a by pass input netrual f or sensi ng and monit oring. Wit[...]

Config uring Your Neu tral and Ground Conn ect ions 17 7. 3 Prefer red Ground ing Config uratio n with Power -Tie S wi tch gear Figu re 5 Pref erred Gro und ing Con figura tion , Power- Tie System s Multi- Module Sy stems ca n be use d with Po wer-Tie sw itchge ar to p rovide d ual critic al load bu sses . The P ow er -Tie sw it chge ar p ermi ts t[...]

18 Configur ing Y our Neutral and Ground Con nect ions 7. 4 Grou nding C onfig uratio ns , Battery System s Figu re 6 Batt ery Cabi net G roundi ng Conf igu ration Large , open- rack bat tery sy stems ar e normally ei ther locall y ground ed or lef t ungrou nded, dependin g on local code requiremen ts. Batt ery cabinet systems , on the other hand, [...]

Wiri ng Consider ation s 19 8.0 W IRING C ONSIDE RAT IONS Refer to Ap pend ix A - Site Plann in g Dat a and i nsta llation d rawin gs (Fi gure 8 thr ough Figure 58). Determine AC currents for your system (kVA, voltag e, and options). Also refer to equi pment nameplate f or the model number, rati ng, and voltage. Refer t o Ta ble 1 and Table 2 for w[...]

20 Wiring Cons ide rati ons 8. 1 Powe r W iring 1. P o w er wiring m ust b e run in in dividu al, separate c ondu its or cable tr ays. R efer to the Ou tline and Ter mina l D etails dra wings ( Figure 8 to Figure 15 an d Figure 29 to Figure 32 )f o r loca tions of the various pow er connection s w it hin the UPS and S CC. In particula r, note the l[...]

Wiri ng Consider ation s 21 8. 2 Co ntrol W ir ing Contr ol w iring mus t b e strande d a nd tin ned an d run in i ndivi dual se para te steel con duits . Co n- trol w irin g m ust be s epa rat ed from pow er wir ing . In add itio n, ea ch con tr ol wiri ng cab le gr oup shou ld be ru n in a sep arate c onduit to minim ize c ontrol sig nal inte rfe[...]

22 Wiring Cons ide rati ons 8. 3 Batter y Wi rin g Power wirin g to the Battery Cabine t c onn ects posit ive, negativ e, and ground power cables from the Batter y Cabinet to the associate d UPS. Conn ection of the UPS to the Battery Ca binet ser ves to both charge and discharg e t he batteries (when n e ede d). The battery disconnec t (circuit bre[...]

Wiri ng Consider ation s 23 Figu re 7 T yp ica l Multi- Modu le Co nfigur atio ns I R #2 UPS CB1 CB2 I R #1 UPS CB1 System Cont rols I R #3 UPS CB1 CB I I I 2 RIB RIB C B 2 S K R U RIB BF B MIB Output SBB SBS MBB SC C T (ca n ac com od a t e u p t o6U P S m o dule s ) To C r it i ca l Lo a d Batte ry MBD SCCT Batte ry MBD Batte ry MBD B I B I R #2 [...]

24 Wiring Cons ide rati ons Figu re 7 T yp ica l Multi- Modu le Co nfigur atio ns (con tin ued) I R CB2 Out pu t SBB I R I R CB2 CB2 #2 UPS CB1 #1 UPS CB1 #3 UPS CB1 RI B RI B BI B RIB SCCI SCCI / S CCC (can acc omodate up to 6 UPS module s) Battery MB D Battery MBD Batte ry MBD MIB T o C ri tical L oad SBB SBS MBB Syste m C ontro ls I R #2 UPS CB1[...]

Wiring Conn ection s 25 9.0 W IRING C ONNECT ION S Ref er to the dra wings in th is manu al and a ny other d rawin gs prov ided by L iebert f or thi s i nstalla- tion . Make all of the following co nnection s: 1. AC power cables from input power source circ uit breaker (RIB) to UPS Modul e Input . Observe phase rot ation. 2. AC power c ables from b[...]

26 Wiri ng Connect ions 5. The UPS System Output Neutral is connected to one common point an d solidl y grounded per req uiremen ts of the Nation al Electric al Code. The grou nd connection ins ide the UPS SCC cabinet m ay be require d by the power w iring configur ation at your sit e. 6. For B attery Ca binets: DC p ower cab les (and g round) fr o[...]

Wiri ng Inspect ion 27 10.0 W IRIN G I NSPECT ION 1. Veri fy all power connection s are tight. 2. Verify all control wi re termin ations ar e tight. 3. Veri fy all power wires an d connectio ns have proper s pacing between expos ed sur faces, phase- to-p hase and phas e-t o-groun d. 4. Ver if y t hat al l c on tr ol wi re s a re ru n in i n di vid [...]

28 Wiri ng Inspec tion Ta b l e 3 Ta b l e 3 1 0 - 1 6 Allow able Ampacit ies of Insulated Cond uctors Rated 0- 2000 Volt s, 6 0° to 90°C (140° to 1 94°F ) 1 No t Mo re t ha n Thr ee C ond uc tor s i n Rac eway or Cab le o r Ea rth (Direc t ly Bur i ed ), b as ed on A mbi ent Tempe rat ure of 30° ( 86 °F) Siz e Temper ature R ating of Conduct[...]

Inst all ation Dra wings 29 11 . 0 I N STALLA TI ON D RA WING S Figu re 8 Ou t li ne Draw ing, 50 0 kV A Mul ti-M odule UP S, 6-Pul se Rect ifier[...]

30 Ins tal lation Drawi ngs Fig ure 9 O ut line Dr awing , 500 kV A Mult i-Mo dul e UPS, 12 -Puls e Rec tif ier[...]

Inst all ation Dra wings 31 Figure 10 Outline Draw ing, 625-750 kV A Multi-Module U P S, 6-Pu lse Rectifi er[...]

32 Ins tal lation Drawi ngs Figu re 1 1 Ou t li ne Draw ing, 62 5-750 kV A M ult i-Mod ule UPS , 12 -Pu lse Rec tifie r[...]

Inst all ation Dra wings 33 Figure 12 Outline Draw ing, System Con trol Cabinet (SCCT), 200-1200 Amps[...]

34 Ins tal lation Drawi ngs Figure 13 Outline Draw ing, System Con trol Cabinet (SCCT), 1600-2500 Amps[...]

Inst all ation Dra wings 35 Figure 14 Ou tline Draw ing, System Con trol Cabinet (SCCT), 300 0 Amps[...]

36 Ins tal lation Drawi ngs Figure 15 Outline Draw ing, System Control Cabinet (SCCT) 4000 Am p s[...]

Inst all ation Dra wings 37 Figure 16 Battery Powe r Pack , Size A[...]

38 Ins tal lation Drawi ngs Figure 17 Battery Powe r Pack , Size B[...]

Inst all ation Dra wings 39 Figure 18 Battery Powe r Pack , Three-Pack System[...]

40 Ins tal lation Drawi ngs Figure 19 Base Mounting Patterns, 500 kV A M odule, 12-Pulse Rectifier[...]

Inst all ation Dra wings 41 Figure 20 Base Mounting Patte rns, 625-750 kV A Module, 6-Pulse[...]

42 Ins tal lation Drawi ngs Figure 21 Base Mounting Patterns, 625-750 kV A Mo dule, 12-Pulse Rectifier[...]

Inst all ation Dra wings 43 Figure 22 Base Mounting Patterns, System Control Cab i net s (SCCT) 200-12 00 Am p s[...]

44 Ins tal lation Drawi ngs Figure 23 Base Mounting Patterns, System Control Cab i net (SCCT), 1600-2500 Amps[...]

Inst all ation Dra wings 45 Figu re 24 Base M oun ting P atterns ( SCC T), 300 0 A mps[...]

46 Ins tal lation Drawi ngs Figu re 25 Base M oun ting P atterns ( SCC T), 400 0 A mps[...]

Inst all ation Dra wings 47 Figu re 26 Shi pping Sp lit De t ail, 500 kV A Multi-M od ule UPS , 12-Pu lse Rec tifi er[...]

48 Ins tal lation Drawi ngs Figure 27 Shipping Split Detail, 625-750 kV A Multi-Module UPS , 6-P ulse R ectifier[...]

Inst all ation Dra wings 49 Figure 28 Shipping Split Detail, 625-750 kV A Multi-Module UPS , 12-P ulse Rectifier[...]

50 Ins tal lation Drawi ngs Figure 29 T erm inal Details, 500 k V A Mod ule, 6-Pulse Rectifier[...]

Inst all ation Dra wings 51 Figure 30 T ermin al Det ails, 500 k V A Mod ule, 12-Pulse Rectifier[...]

52 Ins tal lation Drawi ngs Figure 31 T erm inal Details, 625 & 750 kV A Modu l es , 6-Pulse and 12-P ulse[...]

Inst all ation Dra wings 53 Figure 32 T erm inal Det ails, 750 kV A/675 kW Std . and 750 kV A/600 kW wi th Optional Input Bus Bars[...]

54 Ins tal lation Drawi ngs Figu re 33 C ontrol W iring , Ex ternal In tercon ne ctions , St an dard UPS Mo du le[...]

Inst all ation Dra wings 55 Figure 34 Con trol Conn ection Location , 500 kV A Modules[...]

56 Ins tal lation Drawi ngs Figure 35 Control Conn ection Location Diagr am, 625 & 750 kV A M odules[...]

Inst all ation Dra wings 57 Figure 36 Control Co nnection Locati on Diagram , SCCC & SCCI[...]

58 Ins tal lation Drawi ngs Figure 37 Con trol Connecti on Location Di agram, SCCT[...]

Inst all ation Dra wings 59 Figu re 38 Con trol Wi re Li st, Ex tern al Interc onn ectio ns, Standa rd UP S Mod ule[...]

60 Ins tal lation Drawi ngs Figure 39 Control Wire List, Extern al Interconnections, System Co ntrol Cabinet, Part 1 o f 3[...]

Inst all ation Dra wings 61 Figure 40 Con trol Wire List, E xternal Interco nnections, St a ndard System Control Cab inet, Part 2 of 3[...]

62 Ins tal lation Drawi ngs Figure 41 Con trol Wire List, E xternal Interco nnections, St a ndard System Control Cab inet, Part 3 of 3[...]

Inst all ation Dra wings 63 Figure 42 Con trol Wire List, E xternal Interco nnections, Alar m St atus Contact s[...]

64 Ins tal lation Drawi ngs Figure 43 Op t io n W iring , Maintenance Bypass Interlock[...]

Inst all ation Dra wings 65 Figure 44 Optio n W iring , Remote St atus Panel Interface[...]

66 Ins tal lation Drawi ngs Figu re 45 Op tion Wiring , Int ernal M ode m[...]

Inst all ation Dra wings 67 Figure 46 Option Wiring, Cus tomer Ala rm Interface, S CC wi t h M omentary-Duty St atic Sw itch[...]

68 Ins tal lation Drawi ngs Figure 47 Optio n W iring , Customer Alarm Inter face, SCC with Continu ous-Duty St atic Switch[...]

Inst all ation Dra wings 69 Figure 48 Op t io n W iring , Battery T emperatu re Sensor[...]

70 Ins tal lation Drawi ngs Figure 49 Option Wiring, S NMP Interface[...]

Inst all ation Dra wings 71 Figu re 50 Ext erna l I nt erco nnect ions, Mo dule 1 /SCC, C able Gro ups 21 and 22[...]

72 Ins tal lation Drawi ngs Figu re 51 Ext erna l I nt erco nnect ions, Mo dule 2 /SCC, C able Gro ups 21 and 22[...]

Inst all ation Dra wings 73 Figu re 52 Wirin g Confi gur ation s, UP S V ideo D isp lay T er min al[...]

74 Ins tal lation Drawi ngs Figure 53 Module Battery Disco nnect, 600-1200 Amps, without Input Isolation T ran sforme r[...]

Inst all ation Dra wings 75 Figure 54 Module Battery Disco nnect, 300-1200 Amps, with I nput Isolation T ransformer[...]

76 Ins tal lation Drawi ngs Figu re 55 Rem ote Status Pane l, Su rface Mo unt[...]

Inst all ation Dra wings 77 Figure 56 Circuit Breaker Schedule, Mul ti -Mod ule UPS, 300-750 kV A[...]

78 Ins tal lation Drawi ngs Figure 57 Cir cuit Breaker S chedule, M erlin-Gerin B reakers, S CCT , 2 00-4000 Amps[...]

Inst all ation Dra wings 79 Figure 58 Cir cuit Breaker S chedule, Gener al Electric Brea kers, SCCT , 20 0-4000 Am p s[...]

80 Appendi x A - Site Pla nning Dat a 12.0 A PPENDIX A- S ITE P LANN IN G D AT A 500-75 0kV A Multi-Module Syste ms 12.1 N otes 1. Nomina l recti fier AC input curr ent (cons idered cont inuous) is bas ed on full rated o utput load . Ma xim um cur ren t incl u des no mina l inp ut curr e nt and maxi mum ba tte r y rech arg e cur re nt (cons idered [...]

Appendix A - Si te Planning Dat a 81 T able 4 S eries 600T Multi-Modu l e Systems , 500-750 kV A - 480 V olt Input UPS Rat ing AC Out put Vol tag e Opti ons R ect if ier AC Input Curr ent Inver ter or Bypass AC O utput Cu rr en t Req uired Batt ery Disco n- nect Rat in g Maximum Bat tery Cu rr en t at End of Discharge Maximum Hea t Di s- sipat ion [...]

82 Appendi x A - Site Pla nning Dat a T able 5 S eries 600T Multi-Modu l e Systems , 500-750 kV A - 600 V olt Input UPS Rat ing AC Out put Vol tag e Opti ons Rectif ie r AC Input Cu rr ent Inver ter or Byp ass AC Ou t pu t Curre nt Requi red Ba tt er y Dis con- ne ct Rat ing Maximum Batt ery Curr ent at End of Discha rge Maximum He at Di s- si pa t[...]

Appendix B - Field Sup plied Lug s 83 13.0 A PPENDIX B- F IELD S UPPLIED L UGS T abl e 6 One -H o le Lu gs T&B 1 Lug S t y le Wi re Size Bolt Si ze (Inche s) Tongue W idth (Inches ) T&B 1 P/N Liebert P/N 1 Stak -On 1/0 AW G 3/8 0.88 J973 12-714 255-56 2 2/0 AW G 3/8 1.00 K973 12- 714255- 66 3 3/0 AW G 3/8 1.10 L973 12-714 255-76 4 4/0 AW G [...]

84 Appendi x B - Field Supp lied Lug s[...]

Revised: D ecember 2000 Se ri es 60 0T™ UPS Mul ti - Modu le T hr ee P ha se 500 kV A to 750kV A; 60 Hz T echni cal Su ppo rt Th e Co mp a n y Be hi nd T he Pr od uct s With more than 500, 000 installati ons around t he globe, L iebert is the wo rld lead er in c omp uter protect ion system s. S ince its fou nding in 1965, L iebert has d evelop ed[...]