Liebert XDV manual

Precision Cooling For Business -Critic al C ontinuity™ Li eber t X DV ™ User Ma nual –50 & 6 0 Hz[...]

G ENERAL S AFETY G UIDELINES SAVE THESE INSTRUCTIONS Fluorinated Greenhouse Gas Requireme nt s—European Union Stationary air conditioning, refrigerat ion, heat pu mp equipments and stationa ry fire protection sys- tems in the European Community market and operating w ith fluorinated greenhouse gases (f-gas), such as R407C, R134a, R410A, mu st co [...]

i T ABLE OF CONTENTS G ENERAL S AFETY G UIDEL INES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . I NSIDE F RONT C OVER 1.0 L IEBERT XDV C OMPONENT L OCATIONS AND M ODEL N UMBER N OMENCL ATURE . . . . . . . . . 1 2.0 I NST ALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .[...]

ii 6.8 Connecting Liebert XD Fle x Pipe to Liebert X DV Modu les . . . . . . . . . . . . . . . . . . . . . . . . . . 25 6.9 Connecting a Liebert XDV with Li ebert Flex Pipe to an Operatio nal Liebert XD System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26 6.10 Disconnecting a [...]

iii FIGURES Figure 1 Liebert XD V component locations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 Figure 2 Liebert XDV mo del number nomenclature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 Figure 3 Liebert XD V hydraulic diagram . . . . . . . [...]

iv[...]

Liebert XDV Component L ocations and Model Number Nomenclature 1 1.0 L IEBERT XDV C OMPONENT L OCATIONS AN D M ODEL N UMBER N OMENCLATURE Figure 1 Liebert XDV component locations Figure 2 Liebert XDV model number nomenclature 10 12 4 7 8 XDV Components and Nomenclature 6 14 13 3 2 1 9 11 15 5 16 Front of Liebert XDV T op of Liebert XDV Rear of Lieb[...]

Installation 2 2.0 I NST ALLATION 2.1 References This document must be used together with site specific documenta tion and documentation fo r other parts of the system. 2.2 Pre-Inst allation Checks • Verify that the Liebert XDV vo ltage matches the av ailable utility power. The seri al tag with t his information is on the top of the unit, near th[...]

General produ ct information 3 3.0 G ENERAL PRODUCT INFORMATION 3.1 Product / System Description The Liebert XDV cooling system is designed to be a ttached to the top of a co mputer cabinet or rack containing heat dissipating equipment. Two fans dr aw hot air exhausted from the equipment or from the hot aisle, pass it through a cooling coil and di [...]

General produ ct information 4 3.3 Equipment Inspection Upon arrival of the unit, and before unpacking, veri fy that the labeled equi pment matches the bill of lading. Carefully i nspect all items for either visib l e or concealed damage. Da mage should be immedi- ately reported to the carrier and a damage claim filed with a copy sent to Liebert Co[...]

General produ ct information 5 3.3.2 Unit Handling If possible, tran sport the unit using a forklift or pallet jack. • If using a forklift or pallet ja ck, ensure that the fork tine length is suitable to safely move the packaged unit. • Liebert Corporation recommends th at the unit remain in the prot ective packaging until located at the instal[...]

General produ ct information 6 Export Packaging 1. Unbend all metal tabs as indicated in Step 1 in Figure 6 . 2. Remove outer packaging when re ady to install the Liebert XDV. 3. Ke ep the Liebert XDV covered by th e unit bag until removal from pallet. 4. Do not use unit piping to lift or move the Liebert XDV. Figure 6 Removing export shipping p ac[...]

General produ ct information 7 Removing the Liebert XDV from the Pallet 1. Unfold the unit bag to expose the Liebert XDV. 2. Verify the nameplate information found on the Liebert XDV against the bi ll of lading. If the information does not matc h the product specifi ed, contact your local Liebert sales representative. 3. At least two prope rly trai[...]

Mechanical Considerations 8 4.0 M ECHANICAL C ONSIDERATIONS 4.1 Determining Placement in the Conditioned Sp ace Liebert XDVs should be placed above or on top of the cabinets that generate the greatest amount of heat. If heat loads are dispersed ev enly throug hout the room, the Lieb ert XDV modules may be spread out accordingly. The Liebert XDV is [...]

Mechanical Considerations 9 4.2 Changing the Air Intake Location The Liebert XDV comes from the fact ory with the air intake on the re ar of the unit. If required for your application, this can be changed so th at th e Liebert XDV takes in heated air from the bottom. This is done more easily and safely bef ore the unit is mounted on a computer cabi[...]

Mounting the Liebert XDV 10 5.0 M OUNTING THE L IEBERT XDV The Liebert XDV module must be securely attached to the top of the computer cabinet or, alterna- tively, suspended above the cabinet. For mo unting atop the computer cabinet, see 5.1 - Mounting the Liebert XDV on Top of the Cabinet ; to hang the Liebert XDV above the computer cabinet, refer[...]

Mounting the Liebert XDV 11 Figure 1 1 Mounting hole locat ions—st andard mounting me thod Figure 12 Mounting hole locations—alte rnate mounting point s Fan tray removed to show mounting location(s) of 1/4" - 20 bolts Bolt 1/4" - 20 (2 places, typ.) Rear of Liebert XDV Front of Liebert XDV Front of Liebert XDV 11 " (279mm) 20-7/8[...]

Mounting the Liebert XDV 12 5.1.2 Using Supplied Clip s for Mounting 1. Attach the mounting clips to the back of the Liebert X DV by fitting them into the machined slots. Tighten the bolts. 2. If your cabinet has mounting holes in position for the clips , ali gn the Lieb ert XDV properly and insert the bol ts fr om the bottom of the cabinet and sec[...]

Mounting the Liebert XDV 13 5.2 Suspended Mounting Method The Liebert XDV also may be mounted abo ve the cabi net by suspending it either from overhead com- ponents or from Unistruts above the cabinets (see Figures 15 and 16 ). An optional kit availa ble from Liebert will simplify mounting the Li ebert XDV above the computer cabinet. Each suspended[...]

Mounting the Liebert XDV 14 5.2.1 Suspending the Liebert XDV from Unistrut s The Liebert XDV may be bolted to customer-supplie d Unistruts. The hei ght of the Unistruts above the computer cabinet must be adeq uate to accommodate the combined height of the Liebert XDV and the baffle. To suspend the Liebert XDV from a Unistrut system: 1. Bolt the han[...]

Mounting the Liebert XDV 15 Figure 16 Suspending Liebert XDV f rom the overhead structure 3/8 " -16 all-thread bolts, field-supplied, typical To prevent bypass air from recirculating through the Liebert XDV without it passing through the cabinet, this space between the hanging XDV and the cabinet must be blocked. Hanging Liebert XDV unit[...]

Mounting the Liebert XDV 16 5.3 Mounting Liebert XDVs in St acked Setup Liebert designe d the Liebert X DV to permit mounti ng t he units in a stacked ar rangement to increase the system’s heat-removal. Stackin g may be done eith er during the original system or added later to an existing configuration. Stacking Liebert XDVs is possible when susp[...]

Mounting the Liebert XDV 17 5.3.1 Hanging S t acked Liebert XDVs from Unistrut s Because the upper Liebert XDV in a stacked arrang ement must be positioned farther forward than the lower Liebert XDV, two sets of Unistruts are required. The second set of Unis truts must be installed 9-7/8 in ches (251mm) forward of the first set. This arrangement po[...]

Mounting the Liebert XDV 18 5.3.2 Hanging S t acked Liebert XDVs from the Overhead Structure Because the upper Liebert XDV in a stacked arrang ement must be positioned farther forward than the lower Liebert XDV, the place wh ere the hangers attach to the ov erhead structure must be offset accordingly. The seco nd row of attachment locations must be[...]

Piping 19 6.0 P IPING 6.1 European Union Fluorinated Greenhouse Gas Requirement s Stationary air conditioning, refrigerat ion, heat pu mp equipments and stationa ry fire protection sys- tems in the European Community market and operating w ith fluorinated greenhouse gases (f-gas), such as R407C, R134a, R410A, mu st co mply with the F-Ga s Regula ti[...]

Piping 20 Figure 22 T ypical Liebert XDV pi ping—non- interlaced connection 6.2.1 Piping Connections to Liebert XDP or Lie bert XDC Refer to site specific drawings for general locati ons of the piping connect ions. For Liebert XDV con- nection locations, refer to Figures 1 and 24 . 6.3 Connection Met hods and Point s The assembly and connection m[...]

Piping 21 Figure 23 Hard-piped connection diagram C opper Tubi ng To tal l en gth of each li ne f rom Liebe rt X D V to M ai n ; no t to exceed 72" ( 1829 m m ) Top of Lieber t XD V Re t u r n Ma in (seen fro m en d ) 2- 1/ 8" O . D . or 2- 5/ 8" O .D . R ecom m en ded A rc A ccep tabl e A r c 5/ 8” R efr i ger ant -Gr ade Fu ll - [...]

Piping 22 6.4 Hard Piped Connection Sizes Supply piping connection is 1/2" OD copper pipe and return pipi ng connection is 5/8" OD copper. 6.4.1 Holding Charge—Hard-Piped Unit s The Liebert XDV in hard-piped configuration is shipped with a low-pressure holding charge (about 30 psi) of nitrogen to prevent oxidation and moisture. This mus[...]

Piping 23 Figure 25 Schrader valve location for venting holding cha rge 6.4.2 Brazing Prep arations—Hard-Piped Unit s After the holding charge for a hard-piped Liebert XDV has been vented, a torch ca n be used to remove the caps over the ends of the supply and return li nes. During braz ing, the lines m ust be filled with fl ow ing dry nitrogen t[...]

Piping 24 6.6 Connection Methods—O ne-Shot Connections The assembly and connection means used for piping in the Liebert XD system are the same as those used in conventional refrigera tion systems. Observe all standard practices during installa tion and startup to prevent damage and contamination. Both supply and return fittings ma y be supplied w[...]

Piping 25 6.6.1 Refrigerant Charge—Pre-Charged Option Liebert XDVs with the pre-charged option are equipped with one-shot connections on the supply and return fittings. These contain a ch arge of R-134a refrigerant un der pressure within the unit. This charge must not be vented. Do not remove the pipe caps or plugs before the un it is ready for c[...]

Piping 26 6.9 Connecting a Liebert XDV wi th Liebert Flex Pipe to an Operational Liebert XD System NOTICE Before connecting the Liebert XDV with Liebert Fl ex Pipe to the prefabri cated piping mains, check the whole sy stem for leaks. Check the Liebert XDV to ensure that the unit has no refrigerant leaks. Read all instructions before beginnin g ins[...]

Piping 27 Figure 29 Deta il view of Liebert XD Fl ex Pipe and prefabricated pipin g port 8. Repeat Steps 6 and 7 for the smaller coupler (supply line). 9. Once the supply and return co nnections are completed, check to make sure the Lieb ert XDV fan power switches are Off, then connect the power cords to their power sources. 10. Turn the fan switch[...]

Piping 28 6.10 Disconnecting a Liebert XD V With Liebert Flex Pipe From a Liebert XD System NOTICE Before uninstalling a Liebert XDV with Liebert Flex Pipe fr om the pre fabricated piping mains: With the fans running, close the supply serv ice valve, wait approximately two minutes, then clos e the return service valve. Removing a Liebert XDV from a[...]

Piping 29 Figure 32 Piping mains without Li ebert XDV and Lie bert Flex Pipe 11. Repeat Steps 8 through 10 for the return coup ler (larger coupler). 12. Carefully l ay the Liebert Flex Pi pe o n the top of the Liebert XDV. NOTICE Risk of permanent damage to the flex pipes. Do not fold or bend flex pipe tightly. 13. Carefully unbolt the Liebert XDV [...]

Electrical 30 7.0 E LECTRICAL The unit must be installed in accord ance with national wiri ng regulations. Refer to the unit’s serial tag for electrical requirements. Refer to Table 5 for details. Replacement of any wiring or supp ly cord must be performed only by the manufacturer, the manufac- turer’s service agent or a similarly qu alified pe[...]

Electrical 31 Figure 34 Liebert XDV electrical connections for CE-approved unit s PRI MARY PO WER SO URCE SE CONDA RY 82 83 60 Hz MODE LS O NLY. FIE LD WIRING CO NNE CTIONS AT T E RM INAL S TRIP TO BE N.E .C. CLAS S 2 U SE SWI TC H CONT ACTS WITH 75 V.A. MINI MUM 50 Hz MODE LS O NLY. FIE LD WIRING CO NNE CTIONS AT T E RM INAL S TRIP FOR SAFETY EX T[...]

Electrical 32 7.2 Connecting Low V oltage W iring—Optional Low voltage connections to the Liebert XD V are avail able only on units with the optional condensate detection feature. The low voltag e connections are on the right side o f the electrical connections box, just above the power connections (see Figure 35 ). These dry contacts can to be c[...]

Installation Checklist and System F ill for S tartu p 33 8.0 I NST ALLATION C HECK LIST AND S YSTEM F ILL FOR S T ARTUP 8.1 Checklist for Proper Inst allatio n ___ 1. Li ebert XDV modu le is properly mounted , secu red either to the cabinet, overhead structure or to the Unistruts. ___ 2. Power cords connecte d to electrical supply. ___ 3. Low volta[...]

Operation 34 9.0 O PERATION The Liebert XDV’s fan controls are on the front of the unit, near the fa ns, for easy acce ss. Each switch controls the operation of one fan (see Figure 36 ). The separate sw itches permit the use of only one fan at a time, reducing the airflow if the Lieb ert XDV’s full cooling capacity is not needed. The Liebert XD[...]

Maintenance 35 10.0 M AINTENANCE Minimal maintenance is required to keep the Liebert XDV operatin g a t optimal levels. The unit should be cleaned and checked for damage an d worn parts. Suggested maintenance includes: • Cooling fins—Clean any dust and debris from the coolin g fins, taking care not to bend them • Circulating fans—Clean any [...]

Maintenance 36 10.2.1 Accessing Internal Electrical Component s 1. Disconnect all power inputs. 2. Remove five screws to remove th e front electrical panel cover. See Figure 37 and 12 of 13 3. Lift off the panel. Figure 37 Accessing inter nal electrical component s Edg e o f the Fan Assembly[...]

Maintenance 37 To remove the fan tray: 1. Remove the fro nt electrical pane l cover as described in 10.2.1 - Accessing Internal Electrical Components . 2. Disconnect the 12-pin connector. Ta ke care not to stretch or stress the electrical wires to the fans. 3. Remove the four screws holding the fan tray on the Liebert XDV. 4. Support the fan tray w[...]

Specifications 38 11 . 0 S PECIFICATIONS T able 5 Liebert XDV10 spec ifications Models XDV10BK--*; XDV10DK--* XDV10BKP-*; XDV10DKP-* XDV10BK-E*; XDV10DK-E* XDV10BKPE*; XDV10DKPE* XDV10BKR-*; XDV10BKR E* XDV10DKR-*; XDV10DKR E* XDV10BT--*; XDV10DT--* XDV10BTP-*; XDV10DTP-* XDV10BT-E*; XDV10DT-E* XDV10BTPE*; XDV10DTPE* XDV10BTR-*; XDV10BTRE* XDV10DTR[...]

Specifications 39 T able 6 Liebert XDV8 specifications Models XDV8BK--*; XDV8DK--* XDV8BKP-*; XDV8DKP-* XDV8BK-E*; XDV8DK-E* XDV8BKPE*; XDV8DKPE* XDV8BKR-*; XDV8BKRE* XDV8DKR-*; XDV8DKRE* XDV8BT--*; XDV8DT--* XDV8BTP-*; XDV8DTP-* XDV8BT-E*; XDV8DT-E* XDV8BTPE*; XDV8DTPE* XDV8BTR-*; XDV8BTRE* XDV8DTR-*; XDV8DTRE* XDV8BS--*; XDV8DS--* XDV8BSP-*; XDV8[...]

Specifications 40 T able 7 Liebert XD Liebe rt Flex Pipe assemblie s, supply and ret urn Description Liebert P/N Straight Connection Assembly Liebert P/N 90-Degree Connection Assembly Length ft (m) Minimum Bend Radius inches (mm) Supply Return Liebert XD Flex Pipe Kit 186568G1 186567G1 6 (1.8) 7 (178) 8 (203) 186568G2 186567G2 10 (3.0) 186568G3 186[...]

[...]

Ensuring The Hi gh A vai labilit y Of Mission-Critic al Data And Ap plic ations. Emerson Net work P ower , the global leader in enabling business-critical continuity , ensures network resiliency and adaptabilit y through a family of technologies—inc luding Lieber t power and cooling technologies—that prot ec t and suppor t business-critical sys[...]