Lincoln Electric IM916 manual

Po wer F eed ™ 10M Dual W ire Feeder %&( * %(Z)Y#$+" IM91 6 July, 2010 )498GL8C8A7FBA/BH Lincoln arc welding and cutting equipment is designed and built with safety in mind. However, your overall safety can be increased by proper installation ... and thoughtful operation on your part. % $%* $)*"[...]

%($$ CBJ8E878DH<C@8AG 1.a. Turn the engine off before troubleshooting and maintenance work unless the maintenance work requires it to be running. ____________________________________________________ 1.b. Operate engines in open, well-ventilated areas or vent the engine exhaust fumes outdoors. _____________________________[...]

<< )*/ << ARC R A Y S can b urn. 4.a. Use a shield with the proper filter and cover plates to protect your eyes from sparks and the rays of the arc when welding or observing open arc welding. Headshield and filter lens should conform to ANSI Z87. I standards. 4. b . Use suitable clothing made from durable flame-resistant materi[...]

<<< )*/ <<< FOR ELECTRIC ALL Y pow er ed equipment. 8.a. Turn off input power using the disconnect switch at the fuse box before working on the equipment. 8 . b . Install equipment in accordance with the U.S. National Electrical Code, all local codes and the manufacturer’s recommendations. 8.c. Ground the equipment in a[...]

<I )*/ <I &(N+*%$))W(*N Pour votre propre protection lire et observer toutes les instructions et les précautions de sûreté specifiques qui parraissent dans ce manuel aussi bien que les précautions de sûreté générales suiv- antes: )PE8GO&BHE)BH74:8"ZE6 1. Protegez-vous con[...]

I I Thank Y ou for selecting a '+"*/ product by Lincoln Electric. We want you to take pride in operating this Lincoln Electric Company product ••• as much pride as we have in bringing this product to you! (847G;<F%C8E4GBEF #4AH4?6B@C?8G8?L before attempting to use this equipment. Save this manual and keep it han[...]

I< I< * "%%$*$*) Page AFG4??4G<BA ?[...]

I<< I<< * "%%$*$*) #4<AG8A4A68 ?[...]

&%-(R#+"-((  $)* "" *%$  *$" )& *%$)T&BJ8E887R#H4?-<E88878E -((,%(-((,)*%$?[...]

 $)* "" *%$ &%-(R#+"-((  )*/ &(+*%$ "*(%(%+*$ The electrode supply may be either from reels, Readi- R e e l s , s p o o l s , o r b u l k p a c k a g e d d r u m s o r r e [...]

 $)* "" *%$ &%-(R#+"-((  $ *,"*(%&%"(*/ When negative electrode polarity is required, such as in some Innershield applications, reverse the output connections at the power s[...]

 $)* "" *%$ &%-(R#+"-((  ,%" * )$)$ T he b es t a rc p er fo r ma nc e o c cu rs w he n t h e P ow e r Waves® have accurate data about the arc conditions. Depending upon the process, inductance within t[...]

 $)* "" *%$ &%-(R#+"-((  -( (, ( ( *%  %("%-)& The speed range capability and drive torque of the Power Feed™ wire drives can be easily and qui[...]

 $)* "" *%$ &%-(R#+"-((  (( *%(%$*%$ 1. Remove the rear access door from the wire feeder case. 2. Locate the dip switch bank on the P.C. board (refer to table A.3) 3. Locate dip switch # 8 a[...]

 $)* "" *%$ &%-(R#+"-((  &(%+( *% $)* "" (, (%"") $-(+) E<I8(B??!<GAFG4??4G<BA!&12?[...]

 $)* "" *%$ &%-(R#+"-((  #4:AH@HAF The easiest and least expensive way to use the Magnum 550 guns with Power Feed™ 10 Dual wire feeders is to order the gun with the K613-7 connector kit, and install a K1500-3 [...]

 $)* "" *%$ &%-(R#+"-((  ?BJ)8AFBE!<G<AFG4??4G<BA<F4F9B??BJF 1. Remove rear access door of the wire feeder case. 2 . Locate the shutdown circuit leads inside feeder case cavity (refer to table [...]

 $)* "" *%$ &%-(R#+"-((  Shown with • K2230-2 Power Feed™ 10M Single Wire Feeder • K1780-2 PF™-10/R • K2203-1 Power Wave® 455M/STT • K2205-1 Wire Drive Module 4E7HGB@4G<BA)LFG8@ Shown with • Co[...]

 %&( *%$  &%-(R#+"-(( %##%$-"$ (, *%$) -) • Wire Feed Speed  Q Constant Current , Q Constant Voltage #-# • Gas Metal Arc welding #-&#?[...]

 %&( *%$ &%-(R#+"-((  &(%+*)(&*%$ The Power Feed™ 10M Dual Wire Feeder unit con- sists of a user interface and two wire drives. This unit will be available as a bench model or a boom model. The Power Feed™ 10M D[...]

+(  %&( *%$  %&( *%$"   *+() $ %$*(%") &%-( R# )() )/)*# %$+( *%$ The specific system component function of the pc board will be configurable by dip switch or by softwar[...]

%+*&+*%$*(%") • The Power Feed™ 10M Dual Wire Feeder has 2 encoder knobs to adjust weld parameters. • Each encoder changes the displayed value of the meter located directly above that encoder. • In CC-GTAW modes when equipped with a foot or hand amptrol, the left encoder sets the maximum welding current. Full depr[...]

 %&( *%$  &%-(R#+"-(( "/%+*%$*(%") )+( The MSP4 panel controls (Items 7 and 9) set consist of an encoder knob Item 8 and two push buttons. The encoder is primarily used to change the value [...]

 %&( *%$  &%-(R#+"-(( Once “Weld Mode Search” is displayed, pressing the right pushbutton labeled “Begin” will start the search process. During the search process, pressing the right pushbut- ton typically acts as a “next” button and t[...]

 %&( *%$  &%-(R#+"-(( )* +& *+()#$+ (See Figure B.3a) 1. To access the set-up menu, press the (<:;G and "89G buttons of the #)& panel simultaneously. $BG8 that the set-up menu cannot be accessed if the[...]

 %&( *%$  &%-(R#+"-(( +)($& (#*() &4E4@8G8E 89<A<G<BA K<G)8GHC#8AH &  This setup menu parameter can be used to exit the setup menu. When & is displayed, pre[...]

 %&( *%$  &%-(R#+"-(( +)($& (#*() &4E4@8G8E 89<A<G<BA &  &EB687HE8;4A:8#8G;B7 This option selects how remote procedure selection (A/B) will be made. The selected pro[...]

 %&( *%$  &%-(R#+"-(( +)($& (#*() &4E4@8G8E 89<A<G<BA &  HA%99F8G 7=HFG@8AG This option adjusts the wire feed speed calibration of the pull motor of a push-pull[...]

 %&( *%$  &%-(R#+"-(( +)($& (#*() &4E4@8G8E 89<A<G<BA &  &HF;&H??HA!AB58;4I<BE This option determines how the potentiometer on the Push/Pull[...]

 %&( *%$  &%-(R#+"-(( +)($& (#*() &4E4@8G8E 89<A<G<BA &  );BJ* 8FG#B78F Most power sources contain weld modes used for calibration and test purposes. By default, t[...]

 %&( *%$  &%-(R#+"-(( &4E4@8G8E 89<A<G<BA &  A6B78E"B6>BHG Locks one or both of the upper knobs (encoders), preventing the operator from changing wire feed speed, amps, volts or trim. The functio[...]

 %&( *%$  &%-(R#+"-(( &4E4@8G8E 89<A<G<BA &  )8G+F8EAG8E9468&4FF6B78 Prevents unauthorized changes to the equipment. The default passcode is zero which allows full access. A nonzero passcode wi[...]

 %&( *%$  &%-(R#+"-(( Memory#4 Memory#5 Memory#6 Memory #1 -Weld Parameters -Mode -Preflow/Postflow -Run in -Start Parameters -Arc Control -Crater Parameters Memory#2 Memory#3 ProcedureB -Weld Parameters -Mode -Preflow/Postflow -Run in -Star[...]

 %&( *%$  Each procedure contains/stores the following informa- tion: • Basic weld parameters as applicable - WFS, Volts, Trim, Amps • Weld Mode - Mode Number • Preflow/Postflow - Time in Seconds • Run in - WFS Only (work point determined by next active sequence state) • Start Parameters - Status, Slop[...]

 %&( *%$  (864??<A:9EB@#8@BEL To recall the contents of a memory into the active proce- dure, momentarily push the desired memory button (for less than 2 seconds). The saved parameters will be copied into the active procedure, and the LED of the memory button will light indicating the source of the info[...]

 %&( *%$  )G8C)LA8E:<6%C8E4G<BA -<G;BHG)G4EGE4G8EHEA546>9HA6G<BAF46G<I8 -4I89BE@HA6G<BA4?<GL 1. Trigger is pulled and released; Preflow sequence begins and runs until Preflow timer expires. 2. Run-In sequence begins and runs until Arc is estab-[...]

-( (" "%$  ((") )&%%")%(%") * B #BHAG 4  "5  >: (847<(88? &46>4:8 +F<A: G;8 #B?787 &?4FG<6 !&  (847<(88? 74CG8E The Sp[...]

 %&( *%$  +( * B #BHAG  GB  "5  >: )CBB?F  @@ <4@8G8E BE "5 !: AA8EF;<8?7B<?F The Spindle should be located in the "%-(?[...]

 %&( *%$  $ "*(%$(!  +)*#$* 1) Turn the Reel or spool until the free end of the electrode is accessible. 2) While tightly holding the electrode, cut off the bent end and straighten the first 6" (150 mm). Cut off the first 1" (25 mm)[...]

 %&( *%$  #!$  -" 1) Use only a network compatible power source. 2) Properly connect the electrode and work leads for the correct electrode polarity. 3) Set all desired parameters such as trigger logic, Run-in Speed, Acceleration, Electrode polarity, etc. per “DIP SWITCH SETUP?[...]

 %&( *%$  %#&%$$*)*  *+)"*) Each network component has a single status light. The light is a bicolor, Green/Red, LED. The purpose of the status light is to allow the operator to quickly identify that the system is working properly or, if not, which component is causing the proble[...]

 %&( *%$  &%-(R#+"-(( )*  *+)"*)*  *)%$Z* ")G4G8 Red LED blinking at a fast rate Red LED ON and steady Green LED ON and steady &BJ8E)BHE68" Power source needs to be [...]

 %&( *%$  &%-(R#+"-(( "#*)**$ Each user memory can be optionally configured to limit the user’s range of control over some user interface set- tings. By default, user limits are not enabled. To set lim- its for a sel[...]

 ))%()  &%-(R#+"-(( *"T(,(%""$+*+!*) -<E8)<M8 (B?? E<I8 E<I8A )B?<7)G88??86GEB78 0.023”[...]

• Readi-Reel Adapters - Adapts 22-30 lb. Readi-Reels to a 2" Spindle K363P - Adapts 50-60 lb. Readi-Reels to a 2" Spindle K438 • Coil Adapter - Adapts 50-60 lb. Lincoln coils to a 2" Spindle K1504-1 • Plastic Wire Cover for 30-44 lb. Wire Packages K1634-3 • Plastic Wire Cover for up to 60 lb. Wire Packages K1634-2 • Water C[...]

 ))%()  &%-(R#+"-(( ! %"  &*( Permits 14 lb. (6 kg) Innershield coils to be mounted on 2” (51 mm) O.D. spindles. !& ((" &*( Adap[...]

 ))%()  &%-(R#+"-(( !#""(%$$*%$ For any gun having a newer style Miller connector. Install gun adapters per the instructions shipped with it. !%.%%$$?[...]

 ))%()  &%-(R#+"-(( !-()*(*$( Install per the Instructions shipped with the Kit. ! &+)&+"" !* $ ! %%* #&[...]

 #$*$$  &%-(R#+"-((  IB<7<A:-<E8887<A:&EB5?8@F Wire feeding problems can be avoided by observing the following gun handling and feeder set up proce- dures: a) Do not kink or pull cable around sharp corners. b) K[...]

 *(%+")%%*$  &%-(R#+"-(( If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your "B64?"<A6B?AHG;BE<M87<8?7)8EI<6846<?<[...]

 *(%+")%%*$  &%-(R#+"-(( Observe all Safety Guidelines detailed throughout this manual If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your "B64?"<A6B[...]

 *(%+")%%*$  &%-(R#+"-(( Observe all Safety Guidelines detailed throughout this manual If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your "B64?"<A6B[...]

 *(%+")%%*$  &%-(R#+"-(( Observe all Safety Guidelines detailed throughout this manual If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your "B64?"<A6B[...]

 *(%+")%%*$  &%-(R#+"-(( Observe all Safety Guidelines detailed throughout this manual If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your "B64?"<A6B[...]

 *(%+")%%*$  &%-(R#+"-(( Observe all Safety Guidelines detailed throughout this manual If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your "B64?"<A6B[...]

 *(%+")%%*$  &%-(R#+"-(( Observe all Safety Guidelines detailed throughout this manual Error Codes for the Power Wave 455: Code 10555 and below $BG8 For any Err # listed below write down the error number for reference and try cycli[...]

 *(%+")%%*$  &%-(R#+"-(( If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your "B64?"<A6B?AHG;BE<M87<8?7)8EI<6846<?<[...]

 *(%+")%%*$  &%-(R#+"-(( If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your "B64?"<A6B?AHG;BE<M87<8?7)8EI<6846<?<[...]

 *(%+")%%*$  &%-(R#+"-(( If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your "B64?"<A6B?AHG;BE<M87<8?7)8EI<6846&l[...]

 *(%+")%%*$  &%-(R#+"-(( If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your "B64?"<A6B?AHG;BE<M87<8?7)8EI<6846&l[...]

 *(%+")%%*$  &%-(R#+"-(( If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your "B64?"<A6B?AHG;BE<M87<8?7)8EI<6846&l[...]

 (#)  &%-(R#+"-(( $%* This diagram is for reference only. It may not be accurate for all machines covered by this manual. The specific diagram for a particular code is pasted inside the machine on one of the enclosure panels. If the diagra[...]

 (#)  &%-(R#+"-(( 6.88 .218 4.25 .75 .75 .81 .90 12.07 12.96 18963 3.06 8.50 M 4.08 3.86 (4 KEYHOLE SLOTS) 10-17-97 CONTROL BOX DIMENSION PRINT 6 . 8 8 . 2 1 8 4 . 2 5 . 7 5 . 7 5 . 8 1 . 9 0 1 2 . 0 7 1 2 . 9 6 18963 3 . 0 6 8 . 5 0 M 4 . 0 8 3[...]

 (#)  &%-(R#+"-(( 19.89 A A 19.91 A A 15.41 A A 30.61 A A L11044 7-21-2000C 19.8 9 A A 19.9 1 A A 15.4 1 A A 30.6 1 A A L 11 0 4 4 7-21-2000C -(($#%"#$)%$&($*[...]

 (#)  &%-(R#+"-(( 8.56 A A 14.10 A A 15.55 A A 6.00 A A DOOR OPEN TYP. 5.25 A A 19.43 A A 11.12 A A 2.54TYP. A A 4.43 A A 2.25 A A 2.93 A A 4.25TYP. A A WIRE DRIVE DIMENSION PRINT 7-2000 M19304 8.56 A A 14.10 A A 15.55 A A 6.00 A A DOOR OPEN TY [...]

W ARNING A VISO DE PREC A UCION A TTENTION W ARNUNG A TENÇÃO Spanish French German Portuguese Japanese Chinese Korean Arabic READ AND UNDERST AND THE MANUF A CTURER’S INSTR UCTION FOR THIS EQUIPMENT AND THE CONSUMABLES TO BE USED AND FOLL O W Y OUR EMPL O YER’S SAFETY PRA CTICES. SE RECOMIEND A LEER Y ENTENDER LA S INSTR UCCIONES DEL F ABRIC [...]

W ARNING A VISO DE PREC A UCION A TTENTION W ARNUNG A TENÇÃO Spanish French German Portuguese Japanese Chinese Korean Arabic LEIA E COMPREEND A AS INS TRUÇÕES DO F ABRICANTE P ARA ES TE EQUIP AMENT O E AS P ARTES DE USO , E SIGA AS PRÁTIC A S DE SEGUR ANÇA DO EMPREG ADOR. • Kee p yo ur he ad o ut o f fu mes. • Use ven tilat ion or e xhau [...]

• Sales and Service through Subsidiaries and Distributors Worldwide • Cleveland, Ohio 44117-1199 U.S.A. TEL: 216.481.8100 FAX: 216.486.1751 WEB SITE: www.lincolnelectric.com • World's Leader in Welding and Cutting Products •[...]