Lincoln Electric IM992 manual

V ANT A GE ® 300 &') + &)*[$%,# $ November, 2010 *387FK7B7@6EA@0AG Lincoln arc welding and cutting equipment is designed and built with safety in mind. However, your overall safety can be increased by proper installation ... and thoughtful operation on your part. & %&+ %*+## &am[...]

&)% % BAI7D767CG;B?7@F 1.a. Turn the engine off before troubleshooting and maintenance work unless the maintenance work requires it to be running. ____________________________________________________ 1.b. Operate engines in open, well-ventilated areas or vent the engine exhaust fumes outdoors. ______________________________[...]

)) 0*53@4GD@ 4.a. Use a shield with the proper filter and cover plates to protect your eyes from sparks and the rays of the arc when welding or observing open arc welding. Headshield and filter lens should conform to ANSI Z87. I standards. 4. b . Use suitable clothing made from durable flame-resistant material to protect your s[...]

&)#+) ## 0 BAI7D767CG;B?7@F 8.a. Turn off input power using the disconnect switch at the fuse box before working on the equipment. 8 . b . Install equipment in accordance with the U.S. National Electrical Code, all local codes and the manufacturer’s recommendations. 8.c. Ground the equipment in accordance with the U[...]

;H *+0 ;H ')N,+ &%**Z)+N Pour votre propre protection lire et observer toutes les instruc- tions et les précautions de sûreté specifiques qui parraissent dans ce manuel aussi bien que les précautions de sûreté générales suivantes: *PD7FO'AGD*AG6397#D5 1. Protegez-vous contre la [...]

H H T h a n k Y o u for selecting a (,# +0 product by Lincoln Electric. We want you to take pride in operating this Lincoln Electric Company product ••• as much pride as we have in bringing this product to you! )736F:;E&B7D3FADE $3@G3>5A?B>7F7>K before attempting to use this equipment. Save this manual and keep it [...]

H; H; + #&&%+%+* Page @EF3>>3F;A@ ?[...]

H;; H;; + #&&%+%+* $3;@F7@3@57 ?[...]

-%+S (1) Output rating in watts is equivalent to volt-amperes at unity power factor. Output voltage is within ± 10% at all loads up to rated capacity. When welding, available auxiliary power will be reduced.  Engine warranty may vary outside of the USA. (See Engine warranty for details).  To Top of enclosure, add 7[...]

 %*+ ## + &% -%+S  )'+#*,/ # )0'&.) ), +)")&+) ), +)")* (2) 120VAC Duplex (5-20R) Two 20AMP for Two Duplex Receptacle[...]

 %*+ ## + &% -%+S  #& + &% %-%+ # + &% The welder should be located to provide an unrestrict- ed flow of clean, cool air to the cooling air inlets and to avoid restricting the cooling air outlets. Also, locate the welder so that the engine exhaust fumes[...]

 %*+ ## + &% -%+S  - #$&,%+ % ?BDAB7D>K ?AG@F76 5A@57@FD3F76 >A36E ?3K 53GE7 G@EF34>7 H7:;5>7:3@6>;@9 3@6 F;D7E AD AF:7D 5A?BA@7@FEFA83;> R &@>K FD3@EBADF F:;E CG;B?7@F A@ E7DH;57[...]

')&') + &%% %*)-  READ the engine operating and maintenance instruc- tions supplied with this machine. R*FAB7@9;@73@63>>AIFA5AA>478AD78G7>;@9 RA@AFE?A=7I:7@8G7>;@9 R;>> 8G7>F3@= 3F 3 ?A67D3F7 D3[...]

 %*+ ## + &% -%+S  #+) # &%%+ &%* $ %)&,% % Because this portable engine driven welder creates its own power, it is not necessary to connect its frame to an earth ground, unless the machine is connected to premises wiring (hom[...]

,/ # ) 0 '&.))'+ #* Start the engine and set the “IDLER” control switch to the “High Idle” mode. Voltage is now correct at the recepta- cles for auxiliary power. This must be done before a tripped GFCI module can be reset properly. See the MAINTENANCE section for more detailed information on te[...]

%&+ The 240 V receptacle has two 120 V circuits, but are of opposite polarities and cannot be paralleled. All auxiliary power is protected by circuit breakers. The 120V has 20 Amp circuit breakers for each duplex receptacle. The 120/240V Single Phase and the 240V Three-Phases have a 50 Amp 3-pole Circuit Breaker that disconnects both hot [...]

 %*+ ## + &% -%+S  &%%+ &%&- %+ S+ &')$ **. ) % . )% % R&@>K 3 >;57@E76 57DF;8;76 FD3;@76 7>75FD;5;3@ E:AG>6 ;@EF3>> F:7 ?35:;@7 FA 3 B[...]

 %*+ ## + &% -%+S  &%%+ &% & # %&#% #+)  . ))* A@@75F;A@A8#%AD#%FAF:7-%+S *:GFF:7I7>67DA88 2. Connect the LN-7 or LN-8 per ins[...]

 %*+ ## + &% -%+S  *BAA> G@ " 3@6 A4D3?3F;5 FA -% +S R*:GFF:7I7>67DA88 • Connect per instructions on the appropriate connec- tion diagram in Section F. A@@75F;A@A8F:7#%[...]

 &') + &% -%+S  *+0'),+ &%* A @AF 3FF7?BF FA GE7 F:;E 7CG;B?7@F G@F;> KAG :3H7 F:ADAG9:>K D736 F:7 7@9;@7 ?3@G835FGD7DE ?3@G3> EGBB>;76 I;F: KAGD I7>67D F ;@5>G67E ;?BADF3@F [...]

 &') + &%  -%+S 1 9 1 1 20 7 4 10 5 8 12 13 15 19 6 21 23 14 18 17 16 22 2 3  ,) .# %&%+)&#* ;9GD7 &,+ ',+  &%+)& # Th e O UTPUT di al is us ed to preset the output voltage or current as[...]

 &') + &%  -%+S ) &%+)&#  The ARC CONTROL dial is active in the CV-WIRE, CC-STICK and DOWNHILL PIPE modes, and has different functions in these modes. This control is not active in the TIG mode. *+ " ?A67 In this mode, the ARC C[...]

 &') + &%  -%+S R A @AF 3>>AI F:7 EF3DF7D ?AFAD FA DG@ 5A@F;@GAGE>K 8AD ?AD7F:3@E75A@6E RA @AF BGE: F:7 *+)+ 4GFFA@ I:;>7 F:7 7@9;@7   ;E DG@ @;@9 4753GE7 F:;E 53@ 63[...]

 &') + &%  -%+S +0' #- %+ S,#&%*,$'+ &% 7GFL# 3>D#;F7DED --------- .34 (1.30) --------- .46 (1.75) ----------- .64 (2.41) ----------- .86 (3.24) ------------- 1.22 (4[...]

 &') + &%  -%+S %&+ With the VRD switch in the “ON” position there is no output in the DOWNHILL PIPE mode. For indicator light operation, see table B.1. + .# % The TOUCH START TIG setting of the MODE switch is for DC TIG (Tungsten Inert Gas) welding. To initia[...]

-%+S  &') + &%  ,/ # ) 0 '&.) Start the engine and set the IDLER control switch to the desired operating mode. Full power is available regardless of the welding control settings providing no welding current is being drawn. *;?G>F3@7AGE.7>6;@93@6GJ[...]

 **&) *   # %*+ ##&'+ &%* **&) * "&,).#*+)#0)+) #) For in plant and yard towing. Comes standard with a Duo-Hitch™, a 2” Ball and Lunette Eye combination Hitc[...]

• Close the drain valve by pushing in and twisting clockwise. Replace the cap. • Re-fill the crankcase to the upper limit mark on the dipstick with the recommended oil (see engine oper- ation manual OR engine service items decal OR below). Replace and tighten the oil filler cap secure- ly. • Push oil drain hose and valve back into unit, re-co[...]

 $ %+%%  -%+S & # # +)% • Drain the oil. • Remove the oil filter with an oil filter wrench and drain the oil into a suitable container. Discard the used filter. Note: Care should be taken during filter removal to not disrupt or damage in any way the fuel lin[...]

 $ %+%%  -%+S Unfasten or unlatch the service cover. Because the filter fits tightly over the outlet tube to create the critical seal, there will be some initial resistance, similar to breaking the seal on a jar. Gently move the end of the filter back and forth to break the seal then rotate w[...]

 $ %+%%  &&# %*0*+$ &+&&#%+ 53@4GD@E=;@ RA @AF D7?AH7 53B ;8 D36;3FAD ;E :AF ------------------------------------------------------------------------ Check the coolant level by observing the level in the radiator and recovery bottle. [...]

 $ %+%%  ,# # +) 1 . Check the fuel filter and fuel pre-filter for water accumulation or sediment. 2. Replace the fuel filter if it is found with excessive water accumulation or sediment. Empty fuel pre-fil- ter. % % !,*+$%+ Adjustments to the engine are to be made only by a Linco[...]

 $ %+%%  -%+S .#)%) + &) $ %+%% *+&) Store in clean, dry protected areas. #% % Blow out the generator and controls peri- odically with low pressure air. Do this at least once a week in particularly dirty areas. ?[...]

 +)&,#*&&+ %  -%+S If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your #A53>#;@5A>@GF:AD;L76;7>6*7DH;5735;>;FK for technical troubleshooting assistance before you proceed. ?[...]

 +)&,#*&&+ %  -%+S Observe all Safety Guidelines detailed throughout this manual If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your #A53>#;@5A>@GF:AD;L76;7>6*7DH;5735;>;FK [...]

 +)&,#*&&+ %  -%+S Observe all Safety Guidelines detailed throughout this manual If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your #A53>#;@5A>@GF:AD;L76;7>6*7DH;5735;>;FK [...]

 +)&,#*&&+ %  -%+S Observe all Safety Guidelines detailed throughout this manual If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your #A53>#;@5A>@GF:AD;L76;7>6*7DH;5735;>;FK [...]

 +)&,#*&&+ %  -%+S Observe all Safety Guidelines detailed throughout this manual If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your #A53>#;@5A>@GF:AD;L76;7>6*7DH;5735;>;FK [...]

 +)&,#*&&+ %  -%+S If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your #A53>#;@5A>@GF:AD;L76;7>6*7DH;5735;>;FK for technical troubleshooting assistance before you proceed. ?[...]

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  )$*  -%+S %&+ This diagram is for reference only. It may not be accurate for all machines covered by this manual. The specific diagram for a particular code is incuded with the machine. If the diagram is illegible, write to the Service Department for a replacement. Give the equ[...]

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