Manitowoc S1000M manual

Thank you for selecting a Mani towoc Ice Machine, the dependa bility leader in ice making equipment and rela ted products. With proper in stallation, care and maintenance, your new Man itowoc Ice Machine will provide you with many years of reliable and economical pe rformance. S1000M Model Ice Machines Inst allation Use and Care Manual Part Number [...]

Safety Notices As you work on an S Model Ser ies Ice Machine, be sure to pay close attention to t he safety notic es in this manual. Disregarding the notice s may lead to serious injury and/or damage to the ice mach ine. Throughout this ma nual, you will see the following types of safety notices: Procedural Notices As you work on an S Model Series [...]

Table of Contents (continue d) Part No. 80-1561-3 1 Section 1 General Information Model Numbers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1 How to Read a Model Number . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1 Ice Cube Sizes . . . . . . . . . . . . . . . . [...]

Table of Contents (continued) 2 Part No. 80-1561-3 Section 3 Ice Machine Operation Component Identification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1 Sequence Of Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2 Initial Start-Up or St art-Up After Automati[...]

Section 1 General Information Part Number 80-1561-3 1-1 Section 1 General Information Model Numbers This manual co vers the following models: NOTE: Model numbers ending in 3 indicate a 3-phase unit. Example: SY1005M3 How to Read a Model Number Ice Cube Sizes Self-Contained Wa t e r - C o o l e d SD1003WM SY1005WM ! Warning PERSONAL INJUR Y POTENTIA[...]

General Information Section 1 1-2 Part Number 80-1561-3 Accessories Contact your Manito woc distribut or for these optional accessories: BIN CASTER Replaces sta ndard legs. ICE BAGGER Maximize profits fro m bagged ice sales with this convenient accessory . This sturdy unit rests on the bin door frame, and adapts for left or right side filling. GUAR[...]

Section 1 General Information Part Number 80-1561-3 1-3 Model/Serial Number Location These numbers are requir ed when requesting information from your local Manitowoc distributor , or Manitowoc Ice, Inc. The model and seria l number are listed on the MODEL/ SERIAL NUMBER DEC AL affixed to the ice machine, remote cond enser and stor age bin. Model/S[...]

General Information Section 1 1-4 Part Number 80-1561-3 Owner W arranty Registration Card GENERAL The packet cont aining this manual also includes warranty information. W arranty coverage begins the da y your new ice machine is inst alled. If you do not return your OWNER W ARRANTY REGISTRA TION CARD, Manitowoc w ill use the date of sale to the Mani[...]

Section 2 Installation Instructions Part Number 80-1561-3 2-1 Section 2 Inst allation Instructions General These instructions are provided to assist the qu alified installer . Chec k your local Y ellow Pages for the name of the nearest Manitowoc distributor , or call Manitowoc Ice, Inc. for informatio n regarding start-up ser vices. Ice Machine Dim[...]

Installation Instru ctions Section 2 2-2 Part Number 80-1561-3 Location of Ice Machine The location selected for the ice machine must m eet the following criteria. If any of these criteria ar e not met, select another location. • The location must be free of airborn e and other contamin ants. • The air tem perature must be at least 35°F (1.6°[...]

Section 2 Installation Instructions Part Number 80-1561-3 2-3 Electrical Service GENERAL VO L T A G E The maximum allowable voltage variation is ±10% of the rated volt age at ice machine start-up (when the ele ctrical load is highest). FUSE/CIRCUIT BREAKER A separa te fuse/circuit br eaker must be provided for each ice machine. Circuit br eakers m[...]

Installation Instru ctions Section 2 2-4 Part Number 80-1561-3 Self-Cont ained Electri cal Wiring Connections SELF CONT AINED ICE MACHINE 1 15/1/60 OR 208-230/1/6 0 SELF CONT A INED ICE MACHINE 208-230/3/60 SELF CONT A INED ICE MACHINE 230/1/50 ! Warning These diagrams are not in tended to show prope r wire routing, wire sizin g, disconnects, etc.,[...]

Section 2 Installation Instructions Part Number 80-1561-3 2-5 W ater Supply and Drain Requirement s W ATER SUPPLY Local water conditions may require tr eatment of th e water to inh ibit scale for mation, filter se diment, an d remove chlor ine odor and taste. AIR GAP An air gap is incorporated into the d esign of the ice machine. Maximum water leve[...]

Installation Instru ctions Section 2 2-6 Part Number 80-1561-3 W ATER SUPPLY A ND DRAIN LINE SIZING/CONNECTIONS T ypical Wat er Supply Drain Inst allation ! Caution Plumbing must conform to state and local codes. Locatio n Wa t e r Tem p er a t u r e W ater Pr essure Ice Machine Fitting T ubing Size Up to Ice Machine Fitting Ice Making W ater Inlet[...]

Section 2 Installation Instructions Part Number 80-1561-3 2-7 Inst allation Check List Is the Ice Machine level? Has all of th e internal packing been remo ved? Have all of the electrical and water connections been made? Has the supply volt age been tested and chec ked against the rating on the nameplate? Is there proper clear ance around th e ice [...]

Installation Instru ctions Section 2 2-8 Part Number 80-1561-3 Before St arting the Ice Machine All Manitowoc ice machines are factory-operated an d adjusted before shipmen t. No rmally , new installations do not require any adjustment. T o ensure proper op eration, follow t he Operat ional Checks in Section 3 of this manual. S ta r ting the ice ma[...]

Section 3 Ice Machine Operation Part Number 80-1561-3 3-1 Section 3 Ice Machine Operation Component Identification sv3150 sv3149 Check V alve Ice Thickness Probe Dump V alve T oggle Switch W ater Curtain W ater Distribution T ube W ate r Level Probe W ate r Pump W ater Inlet Location W ater Inlet V alve (Located in Refrig eration Co mpartment) Curt[...]

Ice Machine Operation Section 3 3-2 Part Number 80-1561-3 Sequence Of Operation NOTE: The toggle switch must be in the ice position and the water curta in must be in place on the evaporator before the ice machine will start. INITIAL ST ART-UP OR START-UP AF TER AUTOMATIC SHUT-OFF 1. W at er Purg e Before the compresso r starts, the water pump an d [...]

Section 3 Ice Machine Operation Part Number 80-1561-3 3-3 HARVEST SEQUENCE 5. W a ter Purge The harvest valve(s) op ens at the beginning of the water purge to divert hot refrigerant gas into the evaporator . The water pump co ntinues to run, and th e water dump valve energizes for 45 seconds to pur ge the water in the sump trough. The water fi ll v[...]

Ice Machine Operation Section 3 3-4 Part Number 80-1561-3 Operational Checks GENERAL Manitowoc ice machines are factory-operated and adjusted before shipmen t. No rmally , new installations do not require any adjustment. T o ensure proper op eration, always follow the Operational Checks: • when st arting the ice machine for the first time • af [...]

Section 3 Ice Machine Operation Part Number 80-1561-3 3-5 HARVEST SEQUENCE W ATER PURGE The harvest sequence water purge ad justment may be used when the ice mach ine is hooked up to special water systems, such as a de-ionized water treatment system. • The harve st sequence w ate r purge is factory set for 45 seconds. Repositioning the jumper wil[...]

Ice Machine Operation Section 3 3-6 Part Number 80-1561-3 THIS P AGE INTENTIONALL Y LEFT BLANK[...]

Section 4 Maintenance Part Number 80-1561-3 4-1 Section 4 Maintenance General Y ou are responsible for main t aining the ic e mach ine in accordance with the instru ctions in this manual. Maintenance procedures ar e not covered by the warranty . We recommend th at you perf orm the fo llowing maintenance procedures a minimum of once every six months[...]

Maintenance Section 4 4-2 Part Number 80-1561-3 Guardian ™ Slime is a lead ing cause of ice machine breakdowns and biological growth is a health concer n. The Guardian ™ system releases chlorine dioxide on a controlled basis to inhibit the growth of bacteria and fungi that form slime and cause malodors in the food z one of ice ma chines. The Gu[...]

Section 4 Maintenance Part Number 80-1561-3 4-3 Interior Cleani ng and Sanitizing GENERAL Clean and san itize the ice machine every six month s for efficient oper ation. If the ice machine requires more frequent cleaning and saniti zing, consu lt a qualified service company to test the water quality and recommend appropria te water treatment. An ex[...]

Maintenance Section 4 4-4 Part Number 80-1561-3 SANITIZING PROCEDURE Use sanitizer to remove algae or slime. Do not use it to remove lime scale or other mineral de posits. Ste p 1 Set the toggle sw itch to the OFF position af ter ice falls from the evaporator at the end of a Harvest cycle. Or , set the switch to the OFF position and allow the ice t[...]

Section 4 Maintenance Part Number 80-1561-3 4-5 REMOVAL OF PARTS FOR CLEANING/SANITIZING 1. Turn of f the electrical and water supp ly to the ice machine (and disp ense r when applicable). 2. Remove all ice from the bin. 3. Remove the water curtain and the component s you want to clean or sanitize. See the followin g pages for removal pr ocedures f[...]

Maintenance Section 4 4-6 Part Number 80-1561-3 1. Water Curt a in A. Gently flex the curt ain in the center a nd remove it from the right side. B. Slide the left pin ou t. W ater Curtain Removal 2. Ice Thickness Probe A. Compress the hinge pi n on the top of the ice thickness probe. Ice Thickness Probe Remo val B. Pivot the ice thickness pr obe to[...]

Section 4 Maintenance Part Number 80-1561-3 4-7 3. Water Distribution T ube NOTE: Distribution tube thumbscrews are retained by o- rings to prevent loss. Loosen thumbscre ws but do not pull thumbscre ws out of distributio n tube. W ater Distribution T ube Removal A. Remove outer half of distribution tube by loosening the four (4) thumbscrews (o- r [...]

Maintenance Section 4 4-8 Part Number 80-1561-3 W ater Level Probe 1. Remove t he water tr ough. 2. T he water level prob e normally does not re quire removal for cleaning. Th e probe ca n be wiped an d cleaned in place or proceed to step 3. 3. Pull the water level pr obe straight down to disengage . 4. Lower the water level probe until the wiring [...]

Section 4 Maintenance Part Number 80-1561-3 4-9 W ater Dump V alve The water dump va lve normally does not re quire removal for cleaning. T o determin e if removal is necessary: 1. Locate t he water du mp valve. 2. Set the toggle switch to ICE. 3. While the ice machine is in the freeze mode, c heck the dump valve’s clear plas tic outlet dr ain ho[...]

Maintenance Section 4 4-10 Part Number 80-1561-3 Evaporator T ray Removal 1. Remove t he water tr ough. 2. Remove thumbscrew on left side of tray . 3. Allow left side of tray to drop as you pull the tray to the left side. Continue un til the outlet tube disengages fro m the right side. Drain Line Check V alve The drain line check valve no rmally do[...]

Section 4 Maintenance Part Number 80-1561-3 4-11 W ater Inlet V alve The water inlet valve norma lly does not require removal for cleaning. Refer to Sectio n 5 for a list of causes for “No W ater Entering W ater T rough” or “W ater Overflows W ater Tr ough. 1. When the ice machine is off, the water inlet valve must completely stop wate r flow[...]

Maintenance Section 4 4-12 Part Number 80-1561-3 Removal from Service/Winterization GENERAL S pecial precautions must be ta ken if the ice machine is to be removed from service for an extended period of time or exp osed to am bient temp eratures of 32°F (0°C ) or below . Follow the applicable pro cedure below . SELF-CONT A INED W ATER-COOLED ICE [...]

Section 5 Before Calling For Service Part Number 80-1561-3 5-1 Section 5 Before Calling For Service Checklist If a problem arises during operation of your ice machine, follow the checklis t below before calling service. Routine adjustment s and maintenance proced ures are not co vered by the warranty . Problem Possible Cau s e T o Correct Ice machi[...]

Before Calling For Service Section 5 5-2 Part Number 80-1561-3 Safety Limit Feature In addition to the standard sa fety controls, such as the high pressure cutout, your Manitowoc ice machine features built-in safety lim its which will stop the ice machine if conditions arise which could cause a ma jor component failure. Before calling for service, [...]

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MANITOWOC ICE, INC. 21 1 0 South 26th S treet P .O. Box 1720 Manitowoc, WI 54221-1720 Phone: (920) 682-0161 Service Fax: (920) 683-7585 Web Site - www .manitowocice.com © 2004 Manitowoc Ice, Inc. Litho in U.S.A.[...]