McCulloch 96041018001 manual

532 43 45-43 Rev . 2 For P arts and Service, contact our authorized distributor: call 1-800-849-1297 For T echnical Assistance: call 1-800-829-5886 • Assembly • Operation • Maintenance • Service and Adjustments • Storage • T roubleshooting OPERA TOR’S MANU AL MODEL NO . 96041018001 22 HP * 42 INCH L A WN TRACTOR *As rated by the engin[...]

2 SAFETY RULES Safe Operation Practices for Ride-On Mowers DANGER: THIS CUTTING MACHINE IS CAP ABLE OF AMPUT A TING HANDS AND FEET AND THROW ING OBJECTS. F AILURE TO OBSERVE THE FOLL OWING SAFETY INSTRUCTIONS COULD RESUL T IN SERIOUS INJURY OR DEA TH. I. GENERAL OPERA TION • Read, understand, and follow all instructions on the machine and in the [...]

3 SAFETY RULES Safe Operation Practices for Ride-On Mowers • Be sure the area is clear of bystanders before operat- ing. Stop machine if anyone enters the area. • Never carry passengers. • Do not mow in reverse unless absolutely necessary . Al ways look down and behind before and while backing. • Never carry children, even with the blades s[...]

4 SAFETY RULES ......................................................... 2-3 PRODUCT SPECIFICA TIONS ....................................... 4 CUSTOMER RESPONSIBILITIES ................................. 4 ASSEMBL Y ................................................................. 6-7 OPERA TION ......................................................[...]

5 Steering Wheel Steering Wheel Seat (1) Seat Steering Boot Steering Extension Shaft Steering Wheel Adapter Key(s) Slope Sheet (1) Oil Drain T ube F or F uture Use (1) Hex Bolt (1) Lock W asher (1) Large Flat W asher Steering Wheel Insert (1) W asher (1) Bolt UNAS SEMBLED P ARTS[...]

6 Y our new tractor has been assembled at the factory with exception of those parts left unassembled for shipping purposes. T o ensure safe and proper operation of your tractor all parts and hardware you assemble must be tightened securely . Use the correct tools as necessary to ensure proper tightness. Fig. 2 A TT ACH STEERING WHEEL (See Fig. 2) A[...]

7 Fig. 4 BOL T FL A T WASHER SEA T P AN PA D T APE SL OT TA B ADJUSTMENT HANDLE NOTE: Y ou may now roll your tractor off the skid. Follow the instructions below to remove the tractor from the skid. WARNING: Before start ing, read, un der stand and fol low all in struc tions in the Op er a tion section of this man u al. Be sure tractor is in a well-[...]

8 These symbols may appear on your tractor or in literature supplied with the product. Learn and understand their meaning. DANGER, KEEP HANDS AND FEET AWAY FREE WHEEL (Automatic Models only) OVER TEMP LIGHT KEEP AREA CLEAR SLOPE HAZARDS 15 15 (SEE SAFETY RULES SECTION) BATTERY REVERSE FORWARD FAST SLOW ENGINE ON ENGINE OFF OIL PRESSURE FUEL CHOKE M[...]

9 KNOW YOUR TRACTOR READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERA TING YOUR TRACTOR Compare the illustrations with your tractor to familiarize yourself with the locations of various controls and ad just ments. Save this manual for future reference. A TT ACHMENT CL UTCH LEVER - Used to engage the mower blades, or other attachments moun[...]

10 The operation of any tractor can result in foreign objects thrown into the eyes, which can result in severe eye dam age. Always wear safety glass es or eye shields while operating your tractor or per form ing any adjustments or repairs. We rec om mend a wide vision safety mask over spec- tacles or stan dard safety glasses. HOW TO USE YOUR TRACTO[...]

11 Fig. 10 TO ADJUST MOWER CUT TING HEIGHT (See Fig. 10) The po si tion of the at tach ment lift le ver (A) de ter mines the cut ting height. • Put attachment lift lever in desired cutting height slot. The cutting height range is ap prox i mate ly 1" to 4". The heights are measured from the ground to the blade tip with the engine not ru[...]

12 TOWING CARTS AND OTHER A T T ACH MENTS T ow only the attachments that are recommended by and comply with specifications of the manufacturer of your trac- tor . Use common sense when towing. T oo heavy of a load, while on a slope, is dangerous. Tires can lose traction with the ground and cause you to lose control of your tractor . ADD GASOLINE ?[...]

13 MOWING TIPS • Mower should be properly leveled for best mowing per for mance. See "TO LEVEL MOWER HOUSING" in the Service and Adjustments section of this manual. • The left hand side of mower should be used for trim ming. • Drive so that clippings are discharged onto the area that has been cut. Have the cut area to the right of t[...]

14 ➀ General Purpose Grease ➁ Refer to Maintenance “ENGINE” Section 01965 ➁ ENGINE ➀ FRONT WHEEL BEARING ZERK ➀ STEERING SECTOR GEAR TEETH ➀ FRONT WHEEL BEARING ZERK ➀ SPINDLE ZERK ➀ SPINDLE ZERK MAINTENANCE T R A C T 0 R 1 - Change more often when operating under a heavy load or in high ambient temperatures . 2 - Service more o[...]

15 BA TTERY Y our tractor has a battery charging system which is suf fi cient for normal use. However , periodic charging of the battery with an automotive charger will extend its life. • Keep battery and terminals clean. • Keep battery bolts tight. • Keep small vent holes open. • Recharge at 6-10 amperes for 1 hour . NOTE: The original equ[...]

16 Fig. 19 Fig. 18 TO CHANGE ENGINE OIL (See Figs. 18 and 19) Determine temperature range expected before oil change. All oil must meet API service classification SG-SL. • Be sure tractor is on level surface. • Oil will drain more freely when warm. • Catch oil in a suitable container . • Remove oil fill cap/dipstick. Be careful not to allow[...]

17 IN-LINE FUEL FIL TER (See Fig. 20) The fuel filter should be replaced once each season. If fuel filter becomes clogged, ob struct ing fuel flow to car bu re tor , re place ment is re quired. • With engine cool, remove filter and plug fuel line sec tions. • Place new fuel filter in position in fuel line with arrow pointing towards carburetor [...]

18 WARNING: TO A VOID SE RI OUS IN JU RY , BEFORE PERFORMING ANY SERVICE OR ADJUSTMENTS: • Depress brake pedal fully and set parking brake. • Place motion control lever in neutral position. • Place attachment clutch in “DISENGAGED” position. • T urn ignition key to “STOP” and remove key . • Make sure the blades and all moving part[...]

19 SERVICE AND ADJUSTMENTS E F C G Q R D K G P B L M A IMPORT ANT : CHECK BEL T FOR PROPER ROUTING IN ALL MOWER PULLEY GROOVES. • Raise attachment lift lever to highest position. • If necessary , adjust gauge wheels before op er at ing mower as shown in the Operation section of this manual. E F H J M Fig. 26 Fig. 27 A B D C Fig. 24 Fig. 25 • [...]

20 SERVICE AND ADJUSTMENTS • If adjustment is necessary , see step in Visual Adjust- ment instructions above. • Recheck measurements, adjust if necessary until both sides are equal. FRONT - TO-BACK ADJUSTMENT (See Figs. 31 & 32) IMPORT ANT : Deck must be level side-to-side. T o obtain the best cutting re sults, the mower blades should be ad[...]

21 Fig. 34 TO CHECK BRAKE If tractor requires more than five (5) feet to stop at highest speed in high est gear on a level, dry concrete or paved surface, then brake must be serviced. Y ou may also check brake by: 1. P ark tractor on a level, dry concrete or paved surface, depress brake pedal all the way down and engage parking brake. 2. Disengage [...]

22 TO ADJUST STEERING WHEEL ALIGNMENT If steering wheel crossbars are not horizontal (left to right) when wheels are positioned straight forward, remove steer - ing wheel and reassemble per instructions in the Assembly section of this manual. FRONT WHEEL TOE-IN/CAMBER The front wheel toe-in and camber are not adjustable on your tractor . If damage [...]

23 REPL ACING BA TTERY ( See Fig. 38 ) WARNING: Do not short battery ter mi- nals by allowing a wrench or any other object to contact both terminals at the same time. Before connecting battery , remove metal bracelets, wristwatch bands, rings, etc. Positive terminal must be connected first to prevent sparking from ac ci den tal grounding. • Lift [...]

24 Immediately prepare your tractor for storage at the end of the season or if the tractor will not be used for 30 days or more. WARNING: Never store the trac tor with gas o line in the tank inside a building where fumes may reach an open flame or spark. Allow the engine to cool before storing in any en clo sure. TRACTOR Remove mower from tractor f[...]

25 TROUBLESHOOTING PROBLEM CAUSE CORRECTION Will not start 1. Out of fuel. 1. Fill fuel tank. 2. Engine not “CHOKED” properly . 2. See “TO ST ART ENGINE” in Operation section. 3. Engine flooded. 3. Wait several minutes before attempting to start. 4. Bad spark plug. 4. Replace spark plug. 5. Dirty air filter . 5. Clean/replace air filter . 6[...]

26 TROUBLESHOOTING POINTS PROBLEM CAUSE CORRECTION Engine continues to run when oper- ator leaves seat with attachment clutch engaged 1. Faulty operator -safety presence control system. 1. Check wiring, switches and connections. If not corrected, contact an authorized service center/ department. Poor cut - uneven 1. Worn, bent or loose blade. 1. Re[...]

27 1 5 DE G REE S M AX . FOLD ALON G DOTTED LINE THI S I S A 1 5 DE G REE S LOPE ONLY RIDE UP AND DO W N HILL, NOT ACRO SS HILL S U GG E S TED G UIDE FOR S I G HTIN G S LOPE S FOR S AFE OPERATION W ARNIN G : To avo i d s er i o us i n ju ry, operate yo u r tra c tor u p and do w n the fa c e of s lope s , never a c ro ss the fa c e . Do not mo w s [...]

04.02.11 JA/TH Printed in the U.S.A.[...]