Metrologic Instruments MS7600 manual

METROLOGIC INSTRUMENTS, INC. MS7600 Horizon ™ Ser ies Installation and Us er’s Guide[...]

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ii L OCATION S C ORP ORA TE H EADQUARTERS North America Metrologic Instrum ents, Inc. Customer S ervice: 1-800-ID-M ETRO 90 Coles Road Tel: 856-228-8100 Blackwood, NJ 08012 -4683 Fax: 856-228-6673 Em ail: in fo @m e trolo gic .c om Internet: www .metrologic.com E UROPEAN H EADQUART ERS German y, Metrologic Instrum ents Gm bH Tel: +49 89 89019 0 Mid[...]

iii T ABLE OF C ONTENTS Introducti on........................................................................................................... 1 Scanner and A ccessori es ..................................................................................... 2 Before Installing Your MS 7600 ..........................................................[...]

1 I NTRODUCTION The MS7600 Horizon ™ series is Metrologic’s next generation in -c ounter laser bar code scanner. This compact, hands-free scanner is desig ned with a dense 20-line omnidirectiona l scan pattern that helps provide fast, efficient throughput with a high first pass read rate. The MS7600 is equipped with a multit ude of standard fea[...]

2 S CANNER AND A CCESSORIES B AS IC K IT Part # Description MS7600 Horizon ™ Series Scanner 00-02407B MetroSelect ® Programmin g Guide 00-02870B MS7600 Horizon Series Installatio n and User’s Guide 52-52511A 24” EAS cable Guides also available for download at www.metrologic.com. O PTIONAL A CCESSORIES Part # Description 46-46640 Point of Sal[...]

3 S CANNER AND A CCESSORIES (C ONTINUED ) O PTIONAL A CCESSORIES Part # Description AC to DC Power Transformer - Regulated 5.2V@650 mA output 45-45593 120V United States 45-45591 220V – 240V Continental European 45-45592 220V – 240V United Kingdom 46-46641 Stainless Steel Trim Ring R EPLACEMENT P ARTS Part # Description Caution Window types (Sa[...]

4 B EFORE I NSTALLING Y OUR MS7600 When mounting the MS7600 or replac ing the Top Plate: D O N OT Press on the window. Figure 2 Lift the Top plate straight up to remove. There is no hardware required to remove or replace the top cover. See caution on page 3. There are two installation tabs under the top cover that can be used to place the unit into[...]

5 M OUNTIN G THE MS7600 S ERI ES There are thr ee options for moun ting y our MS 7600. Option “A” us es a she lf to support the un it. Op tion B le ts the u nit hang free in the counter t op. Option C lets the unit hang fre e in the counter top with t he use of a sta inless st eel trim ring for support. The tr im ring ( MLPN 46-46641) is an opt[...]

6 M OUNTIN G THE MS7600 S ERI ES O PTION B: Free Hanging Support Figure 8: Package Flow (right) Figure 9: Specifications for free hanging support. Figure 10: In sta llation Tabs[...]

7 M OUNTIN G THE MS7600 S ERI ES O PTION C: Trim Ring ( ML PN 46-46641, Addit ional Purc hase) Figure 11: Counter Top Opening for Trim Ring ( MLPN 46-46641) Figure 12: Trim Ring ( MLPN 46-46641) Installation[...]

8 Figure 14: Keyboard Wedge Interfa ces I NSTALLATION FOR K EYBOARD W EDGE I NTERFACE 1. Turn off the ho st sys tem. 2. Disconne ct the keyboard fro m the ho st. 3. Connect th e PowerLink cable to t he 2 nd jack fro m the top of the M S7600. 4. Connect the “Y ” end of the PowerLink c able to the keyboar d and the key board port on the ho st. If[...]

9 Figure 15: Stand-Alone Keyboard In terface I NSTALLATION FOR S TAND -A LON E K EYBOARD I NTERFACE 1. Turn off the ho st sys tem. 2. Disconne ct the keyboard fro m the ho st. 3. Connect th e PowerLink cable to the 2 nd jack from th e top of the M S7600. 4. Connect the oth er end of the Pow erLink cable to the keyboa rd port on the ho st. Before co[...]

10 Figure 17: US B, In te rface I NSTALLATION FOR USB I NTERFACE 1. Turn off the ho st sys tem. 2. Determine if your appl ication requires USB Key board communic ation prot ocols or USB Point of Sale com munica tion protocols. 3. If you require USB Ke yboard communic ation prot ocols, ski p to step 4. If you require USB Po int of Sale communic atio[...]

11 I NSTALLATION FOR USB I NTERFACE Manufacturer s Note: Plugging the scanner into the USB port of th e PC does not guara ntee tha t scanned inf ormatio n w ill appear at the PC . A softw are driver and correct configurat ion settin g are al so req uired f or proper communic ation to occur. 6. Scan the Enabl e USB Defaults bar code to conf igur e t[...]

12 Figure 18: RS232 or Light Pen Interfa ce I NSTALLATION FOR RS232 OR L IGHT P EN I NTERFACES 1. Turn off the ho st sys tem. 2. Connect th e PowerLink cable into the 1 st jack dow n from the t op of the MS7600. 3. Connect the oth er end of the PowerLink c able to the host. Before cont inuing ver ify that the PowerLink c able is c onnecte d to the [...]

13 I NSTALLATION FOR RS232 OR L IGHT P EN I NTERFACES Step 7, page 12 continued. For RS232 C ommunicat ion: Scan 1 st ³9 9 9 9 9 8 Recall Defaul ts Scan 2 nd ³4 1 5 5 5 4 Enable RS-232 For Light Pen C ommu nication: Scan 1 st ³9 9 9 9 9 8 Recall Defaul ts Scan 2 nd ³4 1 5 5 2 4 Enable Li ght Pen/W and[...]

14 Figure 19: RS232/IBM, Interface I NSTALLATION FOR IBM 46 XX I NTERFACE 1. Turn off the host system. 2. Connect the MVC cable to the 1 st jack down from the top of the MS7600. 3. Connect the other end of the MVC cable to the host. Before continuing verify that the MVC cable is connected to the appropriate interface jack on the scanner. An incorre[...]

15 Figure 13: OCIA, Interface I NSTALLATION FOR OCIA I NTERFACE 1. Turn off the host system. 2. Connect the MVC cable to the 2 nd jack down from the top of the MS7600. 3. Connect the other end of the MVC cable to the host. Before continuing verify that the MVC cable is connected to the appropriate interface jack on the scanner. An incorrect cable c[...]

16 I NSTALLATION OF A S ECONDARY S CANNER 1. Turn off the host system. 2. Connect the round end of the PowerLink RS232 AUX cable [ MLPN 54-5466 7A] to the RS232 jack of the secondary scanner ( see figure 20 ). 3. Connect the other end of the Po we rLink RS232 AUX cable into the 3 rd jack down from the top of the MS7600 . The following Metrologic sc[...]

17 I NSTALLATION OF A S ECONDARY S CANNER 11. Scan the follo wing bar code to conf igure the auxiliar y port on the MS7600 to accept a Metrologic scanner as the secondary sc anner. The following bar codes do not apply when using an MS6720 as a secondary scanner. Contact a Metrolo gic representative for additional information on the MS6720. If the s[...]

18 I NSTALLATION OF A S ECONDARY S CANNER Figure 20: Connector Orientation (Top) Secondary Scanner Setup (Bottom)[...]

19 S CANNER P ARTS Figure 21: Scanner Parts n Output Window (Laser Ape rture) o Amber LED (Located U nder Window) p Red LED (Locat ed Under Window) q Speaker r Cable Conne ction Area s Stainless Ste el Top (M S7625 un its only) t Package Flow Indicator Arrow Head u Rubber Conne ctor Plug v EAS Deactivation A ntenna Conne ctor n s q p o r o p t u v[...]

20 M AINTENANCE Smudges and dirt can interfere w ith the proper scanning of a bar code. Therefore, t he output window w ill need occasi onal c leaning. For the M S7600 glass w indow : 1. Spray glass cleaner onto li nt free, n on-abras ive clean ing clo th. 2. Gently w ipe the sca nner wind ow . For the M S7600 red w indow: 1. Use mild soa p and w a[...]

21 S CANNER L ABELS Each scanner has a label on the bottom of the unit. T he label contains information such as the model number, dat e of manufacture, serial number, and caution information. An additional cauti on label is located under the top plate. The following are examples of these l abels. Figure 23: Label Locations[...]

22 A UDIBLE I NDICATORS When the M S7600 scan ner is in operat ion, it provide s audible f eedbac k. Thes e sounds ind icate th e statu s of the scanner. Ei ght sett ings are avail able for the tone of the be ep (norma l, 6 alte rnate to nes and no tone) plus thr ee volume settings. T o chang e the ton e or volume , refer to t he Chang ing the Be e[...]

23 V ISUAL I NDICATORS There is a red LED an d amber LED on the front of the M S7600. W hen the scan ner is on, the flash ing or c onstant illuminat ion of t he LEDs indicate s the st atus of the curre nt sca n and the scan ner. Figure 24: LEDs No Red or Amber LED The LEDs w ill not be illumi nated if the sc anner i s not receivin g power fro m the[...]

24 F AILURE M ODES Figure 25: LEDs Flashing A mber and One Raz zberry Tone This ind icates the scann er has ex perien ced a laser su bsystem f ailure. R eturn the unit for r epair at an authorized servic e center. Flashing R e d and A mber and Tw o Ra z zb er r y Tones This ind icates the scann er has ex perien ced a motor failure. Return the unit [...]

25 C HANGING THE B EEPER T ONE & V OLUME Changing the Beeper Tone Beeper tone s may be pr ogramm ed directly or incr emental ly us ing the f ollow ing bar code. T he new tone will be heard f ollow ed by a sh ort pause. T w o more new tones w ill be hear d signi fying the n ew setting has b een stor ed in m emory. T he silent (no be ep) tone is [...]

26 P OW E R S AVE M ODES AND IR D ETECT ION The MS 7600 has five programm able p ower sav e modes . Refer to t he MetroSelect Pro gramming G uide for add itional inform ation on P ower Sav e Modes. 1. Blink Power Save Mode: Blinks the l aser OFF & O N after a progra mmed perio d of non-us e. When the scanner r ecognize s a bar code it w ill ex [...]

27 P OW E R S AVE M ODES AND IR D ETECT ION Figure 27: IR A ctivation Area Parall el to Pa ckage Flow Specificat ions are subject t o change without notice.[...]

28 S CAN V OLUME S PECIFICATI ONS (B ASED ON 100% UPC B AR C ODES ) Figure 28: Scan Volume in Pl ane Perpendicular to Fl ow Figure 29: Scan Volume in Pl ane Parallel to Flow Specificat ions subject to c hange without notice.[...]

29 D EPTH OF F IELD BY M IN IM UM B AR C ODE E LEMENT W IDTH (B ASED ON 100% UPC B AR C ODES ) Figure 30: Depth of Field Perpendic ular to Flow Minimum Ba r Code Eleme nt Wi dth ABCD E mm .13 .19 .26 .33 .48 mils 5.2 7.5 10.4 13 19 Specificat ions subject to c hange without notice.[...]

30 T ROUBLE SHOOTIN G G UIDE The follow ing guid e is for refere nce pur poses only. Co ntact a M etrologic representativ e at 1-80 0-ID-M ETRO or 1-800-436-387 6 to pres erve th e limited warranty terms. MS7600 S ERIES T ROUBLESHOOTING G UIDE SYMPTOMS POSSIBLE CAUSE(S) SOLUTION All Interfaces No LEDs, beep or motor spin. No power is b eing supplie[...]

31 T ROUBLE SHOOTIN G G UIDE (C ONTINUED ) SYMPTOMS POSSIBLE CAUSE(S) SOLUTION Scanning a particular symbology that i s not enabled. UPC/EAN, Code 39, interleaved 2 of 5, Code 93, Code 128 and Codabar are enabled by default. Verify that the type of bar code being read ha s been select ed. The unit pow ers up, but does not scan and /or beep. The sca[...]

32 T ROUBLE SHOOTIN G G UIDE (C ONTINUED ) SYMPTOMS POSSIBLE CAUSE(S) SOLUTION The bar co de may have been pri nted incorrect ly. Check if it is a che ck digit/ch aracter/or bord er problem. The scanner is not configured c orrectly for this type of bar code. Check if check dig its are set properly. Scanner beeps at some bar codes a nd NOT for other[...]

33 T ROUBLE SHOOTIN G G UIDE (C ONTINUED ) SYMPTOMS POSSIBLE CAUSE(S) SOLUTION Everything works ex cept for a couple o f characters. These ch aracter s may not be support ed by that country ’s key look up table. Try operating the scanner in A lt mode. RS-232 Only The unit is transmitting each charac ter. Configurati on is n ot correct. Increase t[...]

34 T ROUBLESHOOTING G UIDE (C ONTINUED ) SYMPTOMS POSSIBLE CA USE(S) SOLUTION Characters are being dropped. Intercharacter delay needs to be added to the transmitted output. Add some intercharacter delay to the transmitted output by using the MetroSelect ® Programming Guide ( MLPN 00-02407A-1 & -2). Aux port operation with a ny interface Troub[...]

35 D ESIGN S PECIFICATIONS MS7600 S ERIES D ESIGN S PECIFICATIONS O PERATIONAL Light Source: VLD 650 ± 10 nm Laser Power: 1.1 mW maximum Depth of Field: 0 mm to 203.2 mm (0”- 8.0”) for 0.33 mm (13 mil) bar code Width of Scan Field: 85 mm (3.3”) @ 0 mm (0.0”); 142 mm (5.6”) @ 124 mm (4.9”) Scan Speed: 2000 scans/second Scan Pattern: 5 f[...]

36 D ESIGN S PECIFICATIONS (C ONTINUED ) MS7600 S ERIES D ESIGN S PECIFICATIONS E LECTRICAL Input Voltage: 5.2VDC ± 0.25V Power: 2.6 W Operating Current: 500 mA Laser Off Power Save Mode = < 350 mA Standby Current: Laser/Motor Off Power Save Mode = <165 mA DC Transformers: Class II; 5.2 V @ 650 mA Laser Class: IEC 60825-1:19 93+A1:1997+A2:20[...]

37 RS232 D EM ONSTRAT ION P ROGRAM If an RS232 scanner is not communic ating w ith your IBM comp atible PC, key in the follow ing BASIC pr ogram to tes t that th e communicat ion port and scanner are w orkin g. This progr am is for demo nstr ation purpo ses only . It is only intende d to prov e that cabling is corr ect, the com p ort is w orking, a[...]

38 A PPLICATIONS AND P ROTOCOLS The mode l number on eac h scanner includ es the scanner number and f actory default com munica tions p rotocol. S CANNER V ERSION I DENTIFIE R C OMMUNIC A TION P ROTOCOL ( S ) 7620 7625 13 RS232, IBM 46x x, OCIA, Aux 7620 7625 37 RS2 32, Ligh t Pen , Keyb oar d W edge, Stand-Alone Key board, USB, Aux The MS 7600 wit[...]

39 D EFAULT S ETTINGS Many functions of t he sca nner ca n be "pro gramme d" - that is, ena bled or disabled. T he sca nner is shipped fro m the fa ctory pro grammed to a set of default cond itions. The def ault para meter of the sc anner has a n asteri sk ( * ) in the charts o n the follow ing page s. If an a steris k is not in the def a[...]

40 D EFAULT S ETTINGS (C ONTI NUED ) P A RAM ETER D E FAUL T OCIA RS-232 L IGHT P EN IBM 46XX KBW USB Bars High as Scanned 9 Spaces High as Scanned 9 DTS/SIEM ENS 9 DTS/NIXDORF * 9 NCR F 9 NCR S 9 Poll Light Pen Source 9 Beeper Tone Norm al 9999 9 9 Beep/Transm it Sequence Befor e Transm it 9999 9 9 Beeper Volum e Loudest 9999 9 9 Communication T i[...]

41 D EFAULT S ETTINGS (C ONTI NUED ) P A RAM ETER D E FAUL T OCIA RS-232 L IG HT P EN IBM 46XX KBW USB Number of Scan B uffers 1 99 999 9 Transmit EAN-8 Check D igit * 99 99 9 Transmit EAN-13 Check D igit * 99 9 9 9 Transmit UPC-A Che ck Digit * 99 999 9 Transmit UPC-E Che ck Digit 9 999 9 Expand UP C-E 99 999 9 Convert UPC-A to EAN-13 99 99 9 UPC [...]

42 D EFAULT S ETTINGS (C ONTI NUED ) P A RAM ETER D E FAUL T OCIA RS-232 L IG HT P EN IBM 46XX KBW USB UPC Suffix 99 9 Transmit AIM ID Characters 99 9 STX Pref ix 99 9 ETX Suff ix 99 9 Carriage Re turn * 99 9 Line Feed - disa bled by default in KBW * 99 9 Tab Prefix 99 9 Tab Suffix 99 9 "DE" Disable Com mand 99 "FL" Laser Enab l[...]

43 D EFAULT S ETTINGS (C ONTI NUED ) P A RAM ETER D E FAUL T OCIA RS-232 L IGHT P EN IBM 46XX KBW USB Coupon Code 128 99 as code 39 99 9 Programm able Code Lengths 7 avail. 999 99 9 Programm able Prefix Characters 10 avail. 99 9 Suffix Characte rs 99 9 Prefixes for in dividual Code Types 99 9 Edit in g 99 9 99 9 Inter Scan-C ode Delay Programm able[...]

44 D EFAULT S ETTINGS (C ONTINUED ) Default settings for “ Aux ” interface The secondary scann er and the MS7600 always communicate via RS 232. Data is relayed to the host via various primar y interfaces. P ARAM ET ER D EFAULT OCIA RS-232 L IGHT P EN IBM 46XX KBW USB Aux Baud Rate 38400 99 99 99 Aux parity space 99 9 999 Aux data bits 7 99 99 9[...]

45 S CANNER AND C ABLE T ERMINATIO NS Scanner Pinout Connections The MS7600 s canner i nterface s terminate to 10-pi n modular ja cks located on the back of the unit. T he ser ial # labe l indic ates th e model number of t he sca nner. Figure 31: Scanner Interface Ports MS762x- 13 OCIA MS762x- 13 IBM 46xx Pin Function Pin Function 1 Ground 1 Ground[...]

46 S CANNER AND C ABLE T ERMINATIO NS (C ONTINUED ) Figure 32: Scanner Interface Ports MS762x- 37 Keyboar d W edge, Stand-Ke yboard or USB MS762x- 37 RS- 232 or Li ght Pen Pin Function Pin Function 1 Ground 1 Ground 2 USB D- 2 RS-232 T ransmit Out put 3 USB D+ 3 RS-232 Receive In put 4 PC Data 4 RTS Output 5 PC Clock 5 CTS Input 6 KB Clock 6 DTR In[...]

47 S CANNER AND C ABLE T ERMINATIO NS (C ONTINUED ) Cable Connector Configurations (Host End) PowerLink Cable MLPN 54-54xxx* Pin Function 1 Shield Ground 2 RS-232 Transmit O utput 3 RS-232 Receive In put 4 DTR Input 5 Power/Signal Grou nd 6 Reserved 7 CTS Input 8 RTS Output 9+ 5 V D C xxx* speci fies connection to the host USB PowerL ink Cable ( ML[...]

48 S CANNER AND C ABLE T ERMINATIO NS (C ONTINUED ) Cable Connector Configuration The Po werLink c able is term inated with a 5-pin DI N fem ale connector on one end, an d a 6-pi n mini DIN m ale on t he other. Metrolog ic will su pply an ada pter ca ble with a 5-pin DIN m ale connec tor on one end and a 6-p in mini DIN f emale c onnector on the ot[...]

49 L IMITED W ARRANTY The MS7600 Series scanners are manufact ured by Metrologic at its Blackwood, New Jersey, U.S. A. facility. The MS7600 Series scanners have a two (2) year limited warranty from the date of manufacture. Metrologic warrants and represents that all MS7600 Series scanners are free of all defect s in material, workmanship and design[...]

50 N OTICES This device complies with Part 15 of the FCC Rules. Operation is subject to the following two conditions: (1) This device may not cause harmful interfer ence, and (2) this device must accept any interferen ce received, including interference that may cause undesired operation. This equipment has been tested and foun d to comply with the[...]

51 N OTICES (C ONTINUED ) Attent ion L'emploi de commandes, réglag es ou procédés autres que ceux décrits ici peut entraîner de graves irradiations. Le client ne doit en aucun cas essa yer d'entretenir lui-même le scanner ou le las er. Ne regardez jamais directement le rayon laser, même si vous croyez que le scanner est inactif. N&[...]

52 P ATENTS “Patent Infor mation This M ETRO LOGIC product may be cov ered by on e or more of the f ollow ing U.S. Patents: U.S. Patent No.; 4,960,985; 5,081, 342; 5,2 16,232; 5,55 7,093; 5 ,627,35 9; 5,637, 852; 5,661,292; 5,777,315; 5,789,73 1; 6,02 9,894; 6, 209,789 ; 4,360,798; 4,369, 361; 4,3 87,297; 4,46 0,120; 4 ,496,83 1; 4,593, 186; 4,60[...]

53 I NDEX A Accessorie s .................................. 2 Adapter ....................................... 48 Audible ........................................ 22 Autodiscr iminates ....................... 35 B Bar Code .............................. 28, 29 Beep ..................................... 22, 40 C Cable .......... 2, 12, 19, 33-35, 45-[...]

54 I NDEX T Termination ................................. 35 Transformers .............................. 36 Troublesh ooting ...30, 31, 32 , 33, 34 U USB ............................................ 10 V Ventilation ................................... 36 Visual .......................................... 23 Voltage ..................................[...]

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August 2002 Printed in the USA 00 - 02870 B[...]