MGE UPS Systems UPS manual

Graphical Command Center User Manual www.mgeups.com[...]

IMPORT ANT SAFETY INSTRUCTIONS SA VE THESE INSTRUCTIONS – This manual contains important instructions for all GCC's that must be followed during operation of the equipment. W ARNING: Opening enclosures expose hazardous voltages. Always refer service to qualified personnel only . A TTENTION: L'ouverture des cabinets expose des tensions d[...]

Graphical Command Center User Manual For service call 1-800-438-7373 86-132204-00 A00 01/03 Copyright © 2002 MGE UPS SYSTEMS, Inc. All rights reserved. Printed in U.S.A. MGE UPS SYSTEMS, Inc. 1660 Scenic Avenue Costa Mesa, CA 92626 (714) 557-1636 page iii User Manual[...]

Graphical Command Center page iv Graphical Command Center User Manual W arranty Information W arranty The liability of MGE UPS SYSTEMS, Inc. hereunder is limited to replacing or repairing at MGE UPS SYSTEMS, Inc.’s factory or on the job site at MGE UPS SYSTEMS, Inc.’s option, any part or parts which are defective, including labor , for a period[...]

How T o Use This Manual page v User Manual How T o Use This Manual: This manual is designed for ease of use and easy location of information. To quickly find the meaning of terms used within the text, look to the Glossary . To quickly find a specific topic, look at the T able of Contents. This manual uses icons with text to convey important informa[...]

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page c i User Manual Contents section description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .page Important Safety Instructions . . . . . . . . . . . . . .Inside Front Cover Wa r r anty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .iii Revision History . . . . . . . . . . . . . . [...]

Section 3 GCC Screens section description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .page 3.0 Scope . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-1 3.1 GCC Menu Structure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-1 3.2 Main Menu Screen . . . . [...]

Contents page c iii User Manual Section 5 GCC Alarms section description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .page 5.0 Scope . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-1 5.1 Alarm and Event System . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-1 [...]

Figures number description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .page 1-1 Keypad Alphanumeric Characters . . . . . . . . . . . . . . . . . . . . . .1-3 1-2 S-M Configuration , 1 GCC per Module (800 kV A UPS System Shown) . . . . . . . . . . . . . . . . . . . . . . . .1-4 1-3 M-M Configuration , 1 GCC per Module [...]

Contents page c v User Manual Figures (continued) number description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .page 5-1 Alarm/Event Present Log Screen . . . . . . . . . . . . . . . . . . . . . .5-3 5-2 Alarm/Event History Log Screen . . . . . . . . . . . . . . . . . . . . . . .5-5 5-3 Clear Alarm/Event Log Password [...]

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1.0 Scope This section is a general introduction and overview of the MGE Graphical Command Center (GCC). 1.1 Reference Manuals 86-132203-00 EPS 8000 625-800kV A User Manual, Single-Module 86-132202-00 EPS 8000 625-800kV A User Manual, Parallel System 86-132201-55 EPS 8000 625-800kV A Installation Manual, Single and Parallel Systems, 50/60 Hz 86-130[...]

1.3 GCC System Overview The GCC functions as the monitoring program for your system. The intention of the GCC is to operate only as an aid to the existing indicators and controls. It is only intended as a display device and will not be used for any control purposes. The GCC is factory installed and tested before shipment, therefore, it is ready to [...]

PRELIMINARY COPY 1.4 Keypad The Keypad opens by double-clicking inside any text box. The alphanumeric Keypad provides access to normal keyboard characters, Decimal Point (.), Backspace (Bsp), Space (Spa), Caps (Cps) and other characters. Use the “<-” and “->” keys to scroll to next group of keys. See Figure 1-1 for all the available k[...]

1.5 GCC Configurations Three separate series of mimic diagrams are available: 1. Single-Module (S-M) 2. Multi-Module (M-M) 3. Static Switch Cabinet (SSC) The GCC is located on the UPS Module, the Static Switch Cabinet or both. A Single-Module UPS configuration is shown in Figure 1-2. A Multi-Module UPS and SSC with a GCC on each UPS is shown in Fig[...]

Figure 1-3: M-M Configuration, 1 GCC per each Module and the SSC. (800kV A UPS system shown) Figure 1-4: M-M Configuration, 1 GCC per system located on the SSC. (800kV A UPS system shown) Introduction page 1 — 5 User Manual[...]

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2.0 Scope This section guides the User through the GCC login and custom configuration screens. 2.1 GCC Setup Screens The following GCC Setup screens are described in this section: ◗ Enter Setup ◗ Identification Setup, Single-Module ◗ Identification Setup, Multi-Module ◗ System Configuration, Multi-Module ◗ Change Password ◗ Control Pane[...]

2.1.2 Identification Setup Screen The Identification Setup screen is accessed from the Enter Setup screen when the password is entered. For a Single-Module the Identification Setup allows the User to modify the naming conventions for the UPS’s, circuit breakers, and inputs of the unit. For Multi-Module system the Identification Setup and System C[...]

GCC Setup page 2 — 3 User Manual Figure 2-2: S-M Identification Setup Screen. Figure 2-3: M-M Identification Setup Screen. Opens the System Configuration Screen. Alarm Popup Screen Set to have Alarm Screen automatically open when new Alarm/Event happens Change Password UPS 1 Load Protected ALARMS 07:34:18 01/24/2003 Setu p Control Panel Select if[...]

Figure 2-4: M-M System Configuration Screen. Returns to the Identification Setup Screen. GCC Setup Graphical Command Center page 2 — 4 Alarm Popup Screen Set to have Alarm Screen automatically open when new Alarm/Event happens Change Password System Load Protected ALARMS 15:14:01 Trend Control Panel Select if UPS is a 225, 300, 375 or 500KV A Bat[...]

GCC Setup page 2 — 5 User Manual 2.1.3 Change Password Change Password will allow the User to change the default password ‘manager ’ to a new User password. NOTE: Must be in the Setup Screen to change password. See section 2.1.1 Enter Setup Screen for instructions. Proceed as follows: (Lower case and 20 characters maximum) 1. From the menu bu[...]

2.1.4 Control Panel The Control Panel is available to modify computer settings similar to a PC windows control panel. The date and time can be changed by double-clicking the Date/T ime icon as shown in Figure 2-6. NOTE: Must be in the Setup Screen to change password. See section 2.1.1 Enter Setup Screen for instructions. Figure 2-6: Date and Time I[...]

3.0 Scope This section describes the menu buttons, and how to navigate from screen to screen. Progressing through each section will enable more to be learned and expected from the GCC screens, Users will become more proficient at navigating and monitoring the System. 3.1 GCC Menu Structure SINGLE-MODULE MUL TI-MODULE SETUP ALARMS/EVENTS User Manual[...]

3.2 Main Menu Screen The Main Menu Screen consists of three major components: the menu buttons, UPS status panel, mimic diagram. For Mimic Diagram, see section 4.0. 3.2.1 Menu Buttons The GCC uses menu button selections on the left side of each screen. For Single-Module selections see Figure 3- 1a. For Multi-Module selections see Figure 3-1b. Figur[...]

GCC Screens page 3 —3 User Manual Figure 3-1b: M-M Menu Buttons. T ime Shows time set in the GCC. T ime can be changed from the Control Panel in the Setup screen. See section 2.1.4 Control Panel. Setup Opens the Setup screen, where the User will be prompted to enter the password information. See section 2.1.1 Enter Setup. T rend Opens the T rend [...]

3.2.2 UPS Status Panel The UPS Status Panel is located at the top of the Main Menu screen. It consists of five items that give the User current information, such as, % load, alarms, battery backup time, name of UPS, and load status pertaining to the selected Single or Multi-Module UPS. See Figure 3-2. Name of UPS Name of UPS in configuration. T o m[...]

GCC Screens page 3 —5 User Manual 3.3 System Main Menu Screen The System Main Menu screen is shown for a three UPS Multi-Module system configuration in Figure 3-3. Up to 6 UPS modules can be displayed. Figure 3-3: M-M System Main Menu Screen. UPS 1 UPS Online Q4S Q2S Q5N Q3BP Utility 2 Utility 1 System Load UPS 2 UPS Online UPS 3 UPS Online Syste[...]

3.4 Inverter Screen The Inverter screen in Figure 3-4 displays inverter information such as voltage L-L and L-N, current and frequency . Three indicators are present to show inverter is connected to load, overload and out of synchronization with bypass status. The inverter indicators are displayed only when conditions are present. Figure 3-4: Inver[...]

GCC Screens page 3 —7 User Manual 3.5 Rectifier Screen The Rectifier screen displays information such as input voltage, DC bus voltage, the status of the input device, battery , circuit breaker , and other conditions common to the Rectifier/Charger . See Figure 3-5. Figure 3-5: Rectifier Screen. Load Battery Online Tr e n d Input Rectifier In ver[...]

3.6 Single-Module Load Screen The Single-Module Load screen displays information such as voltage L-L and L-N, current, frequency , kW , kV A, pf, and % load. See Figure 3-6. Figure 3-6: S-M Load Screen. GCC Screens Graphical Command Center page 3 —8 Load Battery Online Tr e n d Input Rectifier In verter UPS 1 Load Protected ALARMS 13:40:17 01/24/[...]

GCC Screens page 3 —9 User Manual 3.7 Multi-Module Load UPS Screen The Multi-Module Load UPS screen is accessed from the UPS mimic diagram. The screen displays information of the selected UPS and overall system status, such as voltage, current, frequency , kW and kV A, pf, and % load. See Figure 3-7. Figure 3-7: M-M Load UPS Screen. UPS 1 load Vo[...]

3.8 Multi-Module System Load Screen The Multi-Module System Load screen is accessed from the system mimic diagram. The screen displays infor- mation on kW , %kW and %kV A of all the UPS’s configured, and the overall system measurements. See Figure 3-8. Figure 3-8: M-M System Load Screen. GCC Screens Graphical Command Center page 3 —10 UPS 1 loa[...]

GCC Screens page 3 —11 User Manual 3.9 Single-Module Battery Screen The Single-Module Battery screen displays information such as DC voltage, discharge and charging current, and battery CB status. When enabled at the UPS, battery temperature and backup time are also available. Refer to Section 2.0 for Setup information. See Figure 3-9. Figure 3.9[...]

3.10 Multi-Module Battery Screen The Multi-Module Battery screen displays Information such as DC V oltage, discharge and charging current, and battery CB status. When enabled at the UPS, battery temperature and backup are also available. See Section 2.0 for Setup information. See Figure 3-10. Figure 3.10: M-M Battery Screen. GCC Screens Graphical C[...]

3.1 1 Online T rending Screen The Online T rending screen displays voltage, current, kW and kV A information in graphical format. The GCC includes scroll arrows, on the vertical scale, to adjust the volts, amps and kV A/kW . On the horizontal scale use the scroll arrows to adjust the time in minutes. See Figure 3-1 1. Online trending accounts for p[...]

3.12 Input Screen The Input screen allows the User to view all the input measurements such as voltage, current and frequency of the UPS's configured. See Figure 3-12. Figure 3-12: Input Screen. GCC Screens Graphical Command Center page 3 —14 UPS 1 Load Protected UPS 2 UPS Offline UPS 3 UPS Offline UPS 4 UPS Offline UPS 5 UPS Offline UPS 6 UP[...]

4.0 Scope This section provides GCC mimic diagrams representing the common status and fault modes. 4.1 Color Status Indicators A color standard has been established to indicate the status of the UPS or SSC operation as follows: Green = Normal / Power Flow . Y ellow = On Battery , (for Multi-Module only). Red = Major Alarms / Fault. Blue = T est Mod[...]

4.3 Single-Module UPS Online In normal online operation the path of power will show green from utility to unit load, as shown in Figure 4-1. Figure 4-1: S-M UPS On-Line. GCC Mimic Diagrams Graphical Command Center page 4 —2 Load Battery Online T rend Input Rectifier In verter 13:54:55 01/24/2003 Setu p 0% %UPS Load 50 100 UPS 1 Load Protected UPS[...]

GCC Mimic Diagrams page 4 —3 User Manual 4.4 Single-Module UPS On Bypass If there is a major fault in the UPS it will transfer to bypass. The power flow will show green from Utility 2 to the load. The section that had the fault will show red to draw attention to the fault. If the User shuts down the inverter without a major fault, then the invert[...]

4.5 Single-Module UPS On Battery In battery operation the path of power will show green from the battery to unit load, and Utility 1 and Utility 2 will show red, as shown in Figure 4-3. Figure 4-3: S-M UPS on Battery . GCC Mimic Diagrams Graphical Command Center page 4 —4 Load Battery Online T rend Input Rectifier In verter 13:54:55 01/24/2003 Se[...]

GCC Mimic Diagrams page 4 —5 User Manual 4.6 Single-Module UPS Battery CB Open Battery CB open shows the battery circuit breaker QF1 in the open state. The battery and lines to the battery show red to indicate and draw attention to the fault condition, as shown in Figure 4-4. Figure 4-4: S-M Battery CB Open. Load Battery Online T rend Input Recti[...]

4.7 Multi-Module Online In normal online operation the path of power will show green from utility to unit load, as shown in Figure 4-5. Figure 4-5: M-M Online. GCC Mimic Diagrams Graphical Command Center page 4 —6 UPS 1 UPS Online Q4S Q2S Q5N Q3BP Utility 2 System Load UPS 2 UPS Online UPS 3 UPS Online System Load Protected ALARMS Setu p Trend 11[...]

GCC Mimic Diagrams page 4 —7 User Manual 4.8 Multi-Module 1 UPS on Battery When a Multi-Module UPS is in battery mode the UPS icon will display in yellow . If all UPS’s that are online are in battery mode, then the line to the load will be yellow , as shown in Figure 4-6. Figure 4-6: M-M UPS on Battery . UPS 1 UPS on Battery Q4S Q2S Q5N Q3BP Ut[...]

4.9 Multi-Module on Bypass If all UPS’s are faulted or of fline then the system will transfer to bypass. The power flow will show green from Utility 2 to the load. UPS’s that are faulted will show red. If they are shutdown without fault then they will show gray . See Figure 4-7. Figure 4-7: M-M UPS on Bypass. GCC Mimic Diagrams Graphical Comman[...]

GCC Mimic Diagrams page 4 —9 User Manual 4.10 Multi-Module T est and Maintenance Mode on UPS When Q3BP is closed and Q5N is open, the system is in T est and Maintenance Mode. The customer’s load is being supplied by Utility 2. In this condition, UPS’s can be turned on and of f without affecting the customer’s load. When a UPS is online in t[...]

4.1 1 Multi-Module T est and Maintenance Mode on Bypass When Q3BP and the static switch (Q2S) are closed and Q5N is open, the system is in T est and Maintenance Mode on bypass. The customer’s load is being supplied by Utility 2. In this condition, UPS’s can be turned on and of f without affecting the customer’s load. When the bypass is online[...]

GCC Mimic Diagrams page 4 —11 User Manual 4.12 Multi-Module T ransfer Mode T ransfer mode is when bypass is on and Q3BP is closed. The load is being shared by both. The system will enter this condition when going to or coming from test and maintenance mode, as shown in Figure 4-10. Figure 4-10: M-M T ransfer Mode. UPS 1 UPS Offline Q4S Q2S Q5N Q3[...]

4.13 Multi-Module Communication Fault Communication fault indicates a loss of proper communications to one or more UPS’s in the system. The fault can be caused by two problems, the unit has powered down and is no longer responding or there has been a break in the communication cable. See Figure 4-1 1. Figure 4-1 1: M-M Communication Fault . IMPOR[...]

5.0 Scope This section describes the captured alarms and events, including how to acknowledge and clear the alarm history log. 5.1 Alarm and Event System The alarm and event system gives the User a visual source for alarms and events that occur within each system. An alarm is a warning that a fault or major status change condition has occurred. An [...]

The event list is for a Single-Module UPS. For a Multi-Module System, the UPS module number (from 1 to 6), with the event will be displayed. Events - UPS Modules Module 1 Low Battery Shutdown Module 1 UPS Off-Line Module 1 Battery Charging Module 1 UPS On-Line Module 1 Battery Current Limiting activated Module 1 Inverter Output Switch Open Module 1[...]

GCC Alarms page 5 —3 User Manual Figure 5-1: Alarm/Event Present Screen. Alarms Only Activatipon Time Message Acknowledged Returned To N ormal 10/24 07:29:34 Battery CB Open 10/24 07:29:34 Rectifier/Charger Off 10/24 07:29:34 Input CB Open 10/24 07:29:34 UPS out of Sync with Bypass 10/24 07:33:28 Bypass Input Circuit Breaker Open 10/24 07:42:28 1[...]

5.4 Alarm/Event History Screen The Alarm/Event History screen lists all present and stored information on all alarms and events. Refer to Figure 5-2 for screen selections. Clear Log Selecting “Clear Log” will delete all history files. A password is required and the Clear Alarm Event Log Password screen will be displayed, see Figure 5-3. Once th[...]

GCC Alarms page 5 —5 User Manual Figure 5-2: Alarm/Event History Screen. Start date 14 End date 16 2003 January Alarms Only Activatipon Time Message Acknowleged Returned To Normal 10/14 12:02:58 Communication Fault 10/14 12:02:58 Communication Fault 10/14 12:03:08 10/14 12:02:24 Bypass Input Circuit Breaker Open 10/14 12:02:24 Bypass Input Circui[...]

Figure 5-3: Clear Alarm/Event Log Password Screen. Figure 5-4: Clear Log Screen. GCC Alarms Graphical Command Center page 5 —6 To clear Alarm / Event Log Enter Pass wor d manager Enter Back to Alarms Double tap on cursor to bring up ke yboard Pa s s wo rd Clear Log Back to Alarms[...]

User Manual GCC T roubleshooting GCC T roubleshooting page 6 —1 6.0 Scope This section contains a troubleshooting guide to assist the User with any communication and configuration problems. 6.1 Communication and Configuration The GCC is factory tested and ready to use upon receipt. Proper hardware connections, personalization and Dip switch setti[...]

Figure 6-2: M-M RS232/RS485 Interface Connections with GCC. 6.3 Communications Port Switch Settings Communications port toggle switches are set to open or closed positions for proper transfer of data. To set dip switches on RAUZ1 and RAUZ2 PCB’s proceed as follows: All cubicles must have the switches “O” and “P” set in the open position f[...]

GCC T roubleshooting page 6 —3 User Manual Figure 6-3: “GTCZ/RAUZ1” and “GT2Z/RAUZ2” PCB Configuration Switches. O P N M K L J XR11 "RAUZ 1" OR "RAUZ 2" PCB SWITCHES: CLOSED POSITION (two dots visible) OPEN POSITION (one dot visible) M K L J M K L J N N Termination for end-of-line cubicle Termination for intermediate c[...]

T able 6-1: T wo-Module Communications Port Switch Settings. CUBICLE #1 - SSC CUBICLE #2 - UPS 1 CUBICLE #3 - UPS 2 GTCZ / RAUZ1 UPS 1 GTCZ / RAUZ1 COM 2 UPS 2 GTCZ / RAUZ1 COM 2 Dip Switch “O” OPEN Dip Switch “O” OPEN Dip Switch “O” OPEN Dip Switch “P” OPEN Dip Switch “P” OPEN Dip Switch “P” OPEN Dip Switch “N” OPEN Dip[...]

GCC T roubleshooting page 6 —5 User Manual 6.4.1 Slave Address for Single-Module For a Single-Module UPS, the slave address settings are shown. Also see Figure 6-4. GTCZ / RAUZ1 UPS 1 COM 1 2O H COM 2 2O H Figure 6-4: S-M Slave Address Settings. 6.4.2 Slave Address for Multi-Module with GCC in SSC For a Multi-Module with 1 GCC in the SSC, the sla[...]

6.4.3 Slave Address for Multi-Module with GCC in Each Cabinet T able 6-2: Multi-Module with 1 GCC in each cabinet, the slave address settings are shown. Also see Figure 6-6. GTCZ / RAUZ1 SSC UPS 1 UPS 2 UPS 3 UPS 4 UPS 5 UPS 6 COM 1 20 H 30 H 40 H 50 H 60 H 70 H 80 H COM 2 90 H 20 H 20 H 20 H 20 H 20 H 20 H GT2Z / RAUZ2 SSC UPS 1 UPS 2 UPS 3 UPS 4 [...]

GCC T roubleshooting page 6 —7 User Manual 6.6 RS232/RS485 Interface Converter The Patton Model 2089 RS232 to RS485 interface converter requires no AC power or batteries for operation, as it is powered by the computer . 6.6.1 Switch Setting This section shows how to access the Dip switches, and describes how to set the configuration. The Model 20[...]

Both Dip switches S1 and S2 are marked with individual switch numbers 1 through 4. Use these numbers, as well as the "ON" designation to orient the switch properly , see Figure 6-10. Use a small screwdriver or similar instrument to set each individual switch. Refer to T able 6-3 to set the Dip switches. Figure 6-9: Converter Switch Access[...]

GCC T roubleshooting page 6 —9 User Manual 6.7 Auto Start If the monitoring software does not automatically start when the GCC is turned on, then perform the following procedure: 1. In the Remote Agent window , click on the Setup button. 2. Select the “Run CE View on Startup” box. 3. Click OK. 4. Go to the windows task bar start menu and sele[...]

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Symbols Definition / Meaning / And/or . % Percentage. +/- Plus or Minus. # Number . °C Degree Celsius. °F Degree Fahrenheit. Ø Phase. ®T rade Mark. ABC Normal sequence of phase (clockwise) in three-phase power . AC or ac Alternating current, also implies root-mean-square (rms). Alarm W arning of a fault or major status change condition. ANSI Am[...]

Event Indication of a status change condition resulting from an alarm. Fault Informs the User that the UPS is defective and may require intervention of CSS. Freq. Frequency . GCC Graphical Command Center (i.e., GUI, Graphical User Interface). GND Electrical ground. Hz Hertz, frequency measurement unit, 1Hz is one cycle per second. Input Main AC inp[...]

NO Normally open. On-battery operation The attached load is being supplied by the stored energy in the battery system. On-line mode Inverter output power is the primary energy source to load. Off-line mode Inverter output is off, and the load connected at the inverter output receives power from utility line via a static transfer switch or maintenan[...]

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A Ack all Alarms 5 —2 Ack this alarm only 5 —2 Active/Unack Alarms 5 —2, 5 —4 Alarm and Event System 5 —1 Alarm Pop-up Screen 2 — 2, 5 —2 Alarm/Event Filter 5 —2 Alarm/Event History Screen 5 —4 Alarm/Event Lis 5 —4 Alarm/Event List 5 —2 Alarm/Event Present Screen 5 —2 Alarms 3 —2 Alarms - Static Switch Cabinet 5 —1 Alarm[...]

N Name of UPS 3 —4 Inverter 3 —2 O “On Battery” 3 —2 Online T rending Screen 3 —13 Online T rending Selection Menu 3 —13 P Patton Model 2089 RS232 to RS485 6 —7 Power Flow Indicators 4 —1 Present Alarms 5 —4 Power Supply , 24VDC 6 —6 R Rebooting 6 —9 Rectifier 3 —2 Rectifier Screen 3 —7 RS232 (for MGE's RS485 conver[...]

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1660 Scenic Avenue, Costa Mesa, California 92626 • (714) 557-1636 www.mgeups.com www.mgeups.com[...]