Mitsubishi Electronics QSPCU manual

QSCPU User's Manual (Hardware Design, Maintenance and Inspection) -QS001CPU[...]

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A - 1 SAFETY PRECAUTIONS (Read t hese pre cautions be fore using this produc t.) Befo re usin g thi s prod uct, pl ease r ead thi s man ual and t he re levan t manua ls caref ull y and p ay f ull a ttenti on to sa fety t o handl e the p roduct c orrectly . In th is manua l, the saf ety pr ecauti ons ar e classi fied into tw o level s: " W ARN [...]

A - 2 [Design Precaut ions] [Design Precaut ions] WA R N I N G All o utput si gnals from a s afety CP U modu le to t he CC -Link Sa fety s ystem m aster m odule are prohib ited t o use. These sign als can be found in the CC -Link S afety Sys tem Mast er Modul e User's Manual. Do not tu rn ON or OFF these signal s by seque nce pr ogram, si nce [...]

A - 3 [Inst allati on Precautions] [Wiring Precautions] CAUTION Use the saf ety pro grammable con troll er in a n environ ment that meet s the general spec ificat ions in this ma nual. Fai lure to do so may r esult in elec tric sho ck, fire, malf unctio n, or damage to or deteri orati on of the product . T o mou nt the module, while pr essing the m[...]

A - 4 [Wiring Precaution s] CAUTION Indivi dually ground the FG a nd LG termi nals of the prog rammable contr oll er with a gr ound resist ance of 100  or less. Failur e to do so may result in elec tric shock or mal func tion . Use a solde rless termin al with insul ation sleeve for wiri ng of a ter minal block. Use up to t wo solder less termin[...]

A - 5 [Wiring Precautions] [S tartup and Maintenance Precau tions] CAUTION Mitsu bishi progra mmable c ontrol lers must be inst alled in con trol p anel s. Connect the mai n power su pply to th e power supply mod ule in the contr ol panel th rough a rela y term inal bl ock. Wiring and rep lacement of a power sup ply module must be perf ormed by qua[...]

A - 6 [St artup and Main tenance Precautions] CAUTION The on line op erations per formed from a personal c omput er to a running safe ty programma ble controller (Program change when a safety CPU module is RUN, device test, and operating status change such as RUN-STOP switching) have to be executed after the manual has been carefully read and t he [...]

A - 7 [Disposal Precaution s] [T ransport a tion Precautions] CAUTION When di sposin g of th is produc t, treat it as ind ustri al waste. When dispo sing of batt eries, sep arate them from ot her wastes ac cordi ng to the local re gulations. (For de ta ils of bat tery regula tions in EU membe r states , refe r to A ppendix 4. ) CAUTION When trans p[...]

A - 8 CONDITIONS OF USE FOR THE PRODUCT (1) Alth ough MELC O has obt ained the cert ification fo r Produ ct's compliance to the i nternation al safety st andards IEC6 1508, EN 954-1/ ISO13849-1 f rom TUV Rheinla nd, this fac t does no t guaran tee that Prod uct wil l be free from an y malfunct ion or failur e. Th e user of t his Product sha ll[...]

A - 9 REVISIONS The man ual number is given on th e botto m lef t of the back cover . Print Date Manual Number Revision Sep., 2006 SH(NA)-080 626E NG-A First ed ition May , 2007 SH(NA)-080 626ENG-B Section 2.2, 4.1, 5.1, 6.1, 9.1 .1, 9.1. 3, 10.1, 10 .3.1, 10.3.2, 12.2. 1, 12.2.10 Sect ion 12.2.1 2 Apr ., 2008 SH(NA)-0806 26ENG-C ABOUT MANUALS, GEN[...]

A - 10 The man ual number is g iven on the b ottom lef t of the bac k cover . Japa nese Manual V ersion SH-080 607-K 2006 MIT SUBISHI ELECTRIC CORPORA TION Print D ate Manual Number Revision Jun., 2013 SH(NA)-080626ENG-J Section 2.1.1, 5.3, 9.1 .5 Sec tion 9 .2.5 Feb., 2015 SH(NA)-080626ENG-K Sec tion 7 .1.1 This ma nual confers no industrial prope[...]

A - 11 SAFETY PRE CAUTIONS .............. ............. .................... ................... ................... ............. ........... .................... A - 1 CONDITION S OF USE FOR THE PRODUCT ......... .................... ................... ................... ............. .............. .... A - 8 REVISIO NS........... ............[...]

A - 12 CHAPTER5 POWER SUPPLY MODULE 5 - 1 to 5 - 5 5.1 Specifi cations .. ................... .................... ............. ................... ................... .................. ............... ...... 5 - 1 5.2 Precautio n when connec ting the un interruptible power suppl y .... .................... ............. ................... 5 - 3[...]

A - 13 CHAPTER1 1 MAINTENANCE AND INSPECTION 11 - 1 to 11 - 11 11.1 Daily Inspe ction ................... ............. ................... ................... .................... ............. .... ............... ... 11 - 3 11.2 Periodic Inspection .................... .................... ................... ................... ............. ..[...]

A - 14 Appendi x 4 Hand ling of Batteri es and Devices with Built-in B atteries in EU Member S tates ..... .......... Ap p- 7 Appendix 4.1 Dispos al precau tions ................ ............. ................... .................... ................... ........ .. App- 7 Appendix 4.2 Exporta tion precau tions ...... ................... ...........[...]

A - 15 (Relate d manual).... ............. QSCPU User's M anual (Fu nction E xplanation, Program Fun damentals) CONTENTS CHAPTER1 O VERVIEW 1.1 Featur es 1.2 Progra m Storag e and Ope ration 1.3 Devices and Instr uctions Co nvenient for Progr amming 1.4 How to Ch eck the S erial No. an d Function Version CHAPTER2 PERFORMANCE SPECIFICATION CHAP[...]

A - 16 5.1.1 Memo ry configu ration an d storab le data 5.1. 2 Prog ram m emory 5.1.3 Standar d ROM 5.1.4 Standar d ROM progr am executi on (boot run) and wr iting 5.2 Pro gram Fil e St ruct ure 5.3 File Oper ation by GX Develo per and Ha ndling P recautions 5.3.1 File o peration 5.3.2 Preca utions for h andling fi les 5.3. 3 Memo ry capacit ies of[...]

A - 17 CHAPTER7 COMMUNICAT ION WITH INTELLIGENT FUNCTION MO D ULE 7.1 Commun ication with CC-Link Safety master mod ule 7.2 Commun ication with CC-Link IE Field Network Master/Loc al Module (With Safe ty Functio ns) 7.3 Commun ication with CC- Link IE Contr oller Netwo rk Module or MELSECNE T/H Modu le 7.4 Commun ication with Ethernet Module 7.5 Co[...]

A - 18 11.1 Items to be examine d for progr am crea tion 11.2 Proced ure for writ ing progr am 11.3 Boot run procedure APPENDI C ES Appendi x 1 Spec ial Re lay Lis t Appendi x 2 Spec ial Regi ster Lis t Appendi x 3 Lis t of Paramete r No Appendi x 4 Restr ictions o n Using CC- Link IE Con troller Net work Mod ule wit h Safety C PU Module Appendi x [...]

A - 19 ABOUT MANUALS Read the fo llowing m anual befo re desi gning and construct ing a safety system. The man ual related to this pr oduct is s hown belo w . Please place an order as n eeded. Introduct ion Manual Man ual N ame Manual No. (Model Co de) Safety Applic ation Guide Explains the overview, construction method, layi ng and wiring examples[...]

A - 20 Remark Printed ma terials ar e separately availab le for sing le item pu rchase. O rder the manual b y quoting the manual number o n the table abo ve (Mode l code). Q Correspo nding Etherne t Interfa ce Modul e User's Manua l (Application ) Explains the e-mail function, program mable cont roller CPU status monitoring function, communica[...]

A - 21 HOW THIS MANU AL IS ORGANIZED In addition, thi s manual provide s the following expla nations. POINT Explains the matters to be es pecially noted, the functi ons and others rela ted to the descr iption on that page. Remark Provides the reference destinatio n related to the description on that page and the conven ient infor mation. Chapter he[...]

A - 22 HOW TO USE THIS M ANUAL This manu al is prepare d for user s to under stand the hardwa re specif ications of those modules such as the CPU modu les, power supply mod ules, and base units, m aintenanc e and insp ections of the sy stem, and t roubleshoo ting requ ired when y ou use QS s eries programma ble contr ollers. The man ual is cla ssif[...]

A - 23 GENERIC TERM S AND ABBREV IA TIONS Unless othe rwise s pecifie d, this manua l uses th e followi ng generic terms and abbrev iations t o explain th e QS se ries CPU mo dules. Generic T erm/Abbreviation Description Safety program m able controll er Generic term for safety CPU modu le, safet y power supply mod ule, safety main b ase unit, CC- [...]

A - 24 PRECA UTIONS FOR U SE Precau tions for th e first use of the QS s eries CPU m odule When usin g a CPU module for th e first time, th e PLC memo ry needs to be initiali zed using GX Develope r . For details of PLC me mory initi alizati on, refer to the followi ng manual . GX Dev eloper Op erating Manu al (Safe ty Prog rammable Controll er) Pr[...]

1 OVERVIE W 1 - 1 1 OVERVIEW 2 SYSTEM CONFIGURA TION 3 GENERAL SPECIFICATIONS 4 CPU MODULE 5 POWER SUP PL Y MODULE 6 BASE UNI T 7 BA TT ERY 8 CPU MODULE START - UP PROCEDURES CHAPTER1 OVER VIEW This manua l descr ibes the hardwa re specifi cations an d handling methods of the QS series CPU modul e, QS001CPU . The man ual also describes th e speci f[...]

1 - 2 1 OVERVIE W (1) List of QS Series CPU Module manuals The Q S series CPU modul e manuals ar e as sho wn below . For details such as m anual numb ers, r efer to "A bout Manua ls" in this manual. T abl e1.1 List of manuals of QS Series CPU module Purpose QSCPU User's Manual (Har dware Desi gn, Main tenance and inspect ion) QSCPU U[...]

1 OVERVIE W 1.1 F eatu res 1 - 3 1 OVERVIEW 2 SYSTEM CONFIGURA TION 3 GENERAL SPECIFICATIONS 4 CPU MODULE 5 POWER SUP PL Y MODULE 6 BASE UNI T 7 BA TT ERY 8 CPU MODULE START - UP PROCEDURES 1.1 Feat ures The QS series C PU module has the fo llowing n ew features: (1) Safety progr ammable contro ller system can be const ructed The QS series CPU modu[...]

1 - 4 1.1 Features 1 OVERVIE W (2) The safety CPU operation mode is equipped for safe sys tem operation The CPU mo dule is equi pped with two safety CPU operatio n modes. "SA FETY MODE" for safe sy stem ope ration an d "TEST MODE" f or system constr uction an d main tenance. These two modes prevent the u ser's errone ous op[...]

1 OVERVIE W 1.1 F eatu res 1 - 5 1 OVERVIEW 2 SYSTEM CONFIGURA TION 3 GENERAL SPECIFICATIONS 4 CPU MODULE 5 POWER SUP PL Y MODULE 6 BASE UNI T 7 BA TT ERY 8 CPU MODULE START - UP PROCEDURES (4) Enhanced RAS (a) E nhanced m emory d iagnostics The mem ory diagno stic s equipp ed with the C PU module are enhan ced. (b) R edundant CPU The CPU module ha[...]

1 - 6 1.1 Features 1 OVERVIE W (5) USB interf ace is equi pped The CP U module is e quipped with the USB in terface t o communic ate with a prog ramming tool. (6) Connectabl e w ith persona l computers and st andard programmable controll ers *1 The CPU mo dule can read da ta from the MELSO FT products installed i n the personal compute r and also c[...]

1 OVERVIE W 1.1 F eatu res 1 - 7 1 OVERVIEW 2 SYSTEM CONFIGURA TION 3 GENERAL SPECIFICATIONS 4 CPU MODULE 5 POWER SUP PL Y MODULE 6 BASE UNI T 7 BA TT ERY 8 CPU MODULE START - UP PROCEDURES (7) Safety communicati on in the CC-Link IE Fiel d Network A CC-Link IE Field Network mast er/loca l module (wi th safety functions) en ables safety communicati[...]

2 - 1 2. 1 Syst em C onfig urat ion 2 SYSTEM CONFIGURATION CHAPTER2 SYSTEM CONFIGURA TION This sec tion de scribes t he syste m configura tion of th e QS seri es CPU modu le cau tions on use of the system, an d configu red equipme nt. 2.1 Sy stem Config uration The foll owing figu re shows the system c onfigur ation of the saf ety progr ammable con[...]

2 SYSTEM CONFIGURATION 2.1 Syst em Configurati on 2 - 2 1 OVERVIEW 2 SYSTEM CONFIGURA TION 3 GENERAL SPECIFICATIONS 4 CPU MODULE 5 POWER SUP PL Y MODULE 6 BASE UNI T 7 BA TT ERY 8 CPU MODULE START - UP PROCEDURES (2) System configurat ion overview Prec autions • The exte nsion bas e unit c annot be c onnected. • The m ultiple CPU sy stem cannot[...]

2 - 3 2. 1 Syst em C onfig urat ion 2 SYSTEM CONFIGURATION * 1 : S-mark is a sa fety certification issued by Korea Occupational Safety and Health Agency (KOS HA). T able 2.2 Saf ety pr ogrammabl e controller product s Product Name Model Description Safety main base unit QS034B A unit where a safety CPU module, safety power s upply module, and CC-Li[...]

2 SYSTEM CONFIGURATION 2.1 Syst em Configurati on 2.1.1 Prec autions for sys tem conf iguration 2 - 4 1 OVERVIEW 2 SYSTEM CONFIGURA TION 3 GENERAL SPECIFICATIONS 4 CPU MODULE 5 POWER SUP PL Y MODULE 6 BASE UNI T 7 BA TT ERY 8 CPU MODULE START - UP PROCEDURES 2.1.1 Precautions for sy stem configuration (1) Modules mount able on the main base unit T [...]

2 - 5 2.2 Confi guratio n of Peri pheral D evices 2.1.1 Prec autions for sy stem configurat ion 2 SYSTEM CONFIGURATION 2.2 Conf igura tion of Pe riphe ral Dev ices This sec tion des cribes the configurat ion of the peripher al devi ces usa ble in the safety progra mmable contr oller sy stem. * 1: For details of the USB cable, refer to "About t[...]

2 SYSTEM CONFIGURATION 2.3 Ch ecking Serial N umber and Func tion Version 2 - 6 1 OVERVIEW 2 SYSTEM CONFIGURA TION 3 GENERAL SPECIFICATIONS 4 CPU MODULE 5 POWER SUP PL Y MODULE 6 BASE UNI T 7 BA TT ERY 8 CPU MODULE START - UP PROCEDURES 2.3 Chec king Se rial Nu mber and Functi on V e rsion The se rial number and func tion vers ion of t he CPU modu [...]

2 - 7 2.3 Chec king Seria l Number and Fu nction Ve rsion 2 SYSTEM CONFIGURATION (3) Checking on the System monitor window (Pr oduct Informati on List window) T o d isplay the win dow for chec king the serial num ber and fu nction v ersion, s elect [Diagnos tics] [S ystem mo nitor] and cli ck the Product In formation List button i n GX Developer . [...]

3 GENERAL SPECIFICATIONS 3 - 1 1 OVERVIEW 2 SYSTEM CONFIGURA TION 3 GENERAL SPECIFICA TIONS 4 CPU MODULE 5 POWER SUP PL Y MODULE 6 BASE UNI T 7 BA TT ERY 8 CPU MODULE START - UP PROCEDURES CHAPTER3 GENERAL SPECIFICA TIONS The perfor mance s pecificati ons of Q S series programma ble contr ollers ar e shown in T able 3.1. *1 : This ind icates the se[...]

3 - 2 3 GENERAL SPECIFICATIONS Memo[...]

4 CPU MODULE 4.1 Perform ance Specification s 4 - 1 1 OVERVIEW 2 SYSTEM CONFIGURA TION 3 GENERAL SPECIFICATIONS 4 CPU MODULE 5 POWER SUP PL Y MODULE 6 BASE UNI T 7 BA TT ERY 8 CPU MODULE START - UP PROCEDURES CHAPTER4 CPU MODULE 4.1 Perf ormanc e S pecific ation s T able4. 1 shows th e performan ce spec ificatio ns of the C PU module . *1 : The max[...]

4 - 2 4.1 Performance Speci fications 4 CPU MODULE *3 : The value for the CPU m odule whose serial num ber (first four digits) is "1207" or earlier is 0.43A. 5VDC internal current consumption: 0.43A Remark For the ge neral spec ificati ons, refer to CHAPTER 3. T able4.1 Performan ce Specifications (Contin ue) Item QS0 01CPU Remarks No. of[...]

4 CPU MODULE 4.2 Part Na mes 4 - 3 1 OVERVIEW 2 SYSTEM CONFIGURA TION 3 GENERAL SPECIFICATIONS 4 CPU MODULE 5 POWER SUP PL Y MODULE 6 BASE UNI T 7 BA TT ERY 8 CPU MODULE START - UP PROCEDURES 4.2 Part Names Figure 4.1 Fro nt face Figure 4.2 With front co ver open Figure 4.3 Side Face STOP RESET RUN PULL BAT. USB PULL QS001CPU TEST USER BAT. ALIVE R[...]

4 - 4 4. 2 Part Na mes 4 CPU MODULE *1 : T urns On duri ng the initial p rocessing (sel f-diagnos tics, etc.) right afte r the pow er-on or res et cancel. *2 : Whe n a cabl e is to be conne cted to the USB c onnector at all times, clamp t he cable to prev ent a loose con nection, shif ting, or discon nection by pul ling due to care lessness. *3 : O[...]

4 CPU MODULE 4.3 Switch O p erati on after Writing a Program 4 - 5 1 OVERVIEW 2 SYSTEM CONFIGURA TION 3 GENERAL SPECIFICATIONS 4 CPU MODULE 5 POWER SUP PL Y MODULE 6 BASE UNI T 7 BA TT ERY 8 CPU MODULE START - UP PROCEDURES 4.3 Swit ch Oper ation after W ritin g a Pro gram Programs can be written to t he CPU modu le in either the STOP or RUN status[...]

4 - 6 4.4 Reset Opera tion 4 CPU MODULE 4.4 Re set Oper ation For the CPU modul e, the RUN/STOP/RESET s witch of the CPU mod ule is used to sw itch between the "RUN s tatus" and "STOP status " and to p erform "RE SET ope ration". When us ing the RUN/S T OP/RESE T switch to rese t the CPU mo dule, movin g the RUN/ STOP/[...]

4 CPU MODULE 4.4 R eset Op erat ion 4 - 7 1 OVERVIEW 2 SYSTEM CONFIGURA TION 3 GENERAL SPECIFICATIONS 4 CPU MODULE 5 POWER SUP PL Y MODULE 6 BASE UNI T 7 BA TT ERY 8 CPU MODULE START - UP PROCEDURES POINT Operate th e RUN/STOP/RESET s witch with your fingertips. Do not us e any tool such as a screwdri ver becaus e the swi tch part mig ht be damaged[...]

5 - 1 5. 1 Spe cific ati ons 5 POWER SUPPLY MODULE CHAPTER5 POWER SUPPL Y MODULE This sec tion descri bes the s pecificati ons of the power suppl y modules applicabl e for the programma ble contr oller sy stem and how to selec t the most s uitable modu le. 5.1 S pec ifica tio ns T able5.1 s hows th e specificatio ns of the powe r supply mo dules. T[...]

5 POWER SUPPLY MODULE 5.1 S pecif icat ions 5 - 2 1 OVERVIEW 2 SYSTEM CONFIGURA TION 3 GENERAL SPECIFICATIONS 4 CPU MODULE 5 POWER SUP PL Y MODULE 6 BASE UNI T 7 BA TT ERY 8 CPU MODULE START - UP PROCEDURES POINT *1: Ov ercurrent p rotectio n The ov ercurrent p rotection fu nction s huts off the 5 VDC ci rcuit and stops the sy stem if the cur rent [...]

5 - 3 5.2 Preca ution wh en co nnecting the uninterrup tible p ower su pply 5 POWER SUPPLY MODULE 5.2 Pr ecaut ion when connec ting t he unin terru ptibl e power s upply Be sur e of the foll owing terms when conn ecting the QS Series CPU Module system to the uninter ruptible power su pply (abbr eviated as UPS her eafter): Use an on line UPS (u nint[...]

5 POWER SUPPLY MODULE 5.3 Names of Parts and Sett ings 5 - 4 1 OVERVIEW 2 SYSTEM CONFIGURA TION 3 GENERAL SPECIFICATIONS 4 CPU MODULE 5 POWER SUP PL Y MODULE 6 BASE UNI T 7 BA TT ERY 8 CPU MODULE START - UP PROCEDURES 5.3 Names of Parts and Set ting s The nam es of the par ts of each power su pply modu le are d escribed b elow . Figure 5.1 Power su[...]

5 - 5 5. 3 Nam es of P arts and Se tti ngs 5 POWER SUPPLY MODULE POINT 1. The QS 061P-A1 is dedicat ed for in putting a v oltage of 100 V AC. Do not input a voltage of 2 00 V AC into it or trouble ma y occur o n the QS061P- A1. 2. Indivi dually ground t he LG an d FG ter minals with a gr ound res istance of 100  or less . 3. ERR. terminal cannot[...]

6 BASE UNIT 6.1 S pecif ica tion 6 - 1 1 OVERVIEW 2 SYSTEM CONFIGURA TION 3 GENERAL SPECIFICATIONS 4 CPU MODULE 5 POWER SUP PL Y MODULE 6 BASE UNI T 7 BA TT ERY 8 CPU MODULE START - UP PROCEDURES CHAPTER6 BASE UNIT This sec tion des cribes th e specif ications of the base u nits used in the prog rammable controlle r system. 6.1 S peci ficati on The[...]

6 - 2 6. 2 Part Na mes 6 BASE UNIT 6.2 Pa rt Names The names of th e parts of the bas e unit are d escribed below . Figure 6.1 Base unit (QS0 34B) T abl e6.2 Part Names No. Name Application 1) Base cover Cover fo r protectin g the printed-c ircuit bo ard of the base u nit 2) Modul e connec tor Connec tor for inst alling the QS serie s power suppl y[...]

7 BATTERY 7.1 Battery (Q6BAT) 7.1.1 B attery Specifi c ation s 7 - 1 1 OVERVIEW 2 SYSTEM CONFIGURA TION 3 GENERAL SPECIFICATIONS 4 CPU MODULE 5 POWER SUP PL Y MODULE 6 BASE UNI T 7 BA TT ERY 8 CPU MODULE START - UP PROCEDURES CHAPTER7 BA TTER Y This sec tion des cribes th e specif ications of the batter ies availa ble for the Q S ser ies CPU module[...]

7 - 2 7.1 Battery (Q6BAT) 7.1.2 Ins tallation of Battery 7 BATTERY 7.1.2 Installation of Battery The ba ttery for th e CPU module i s shipp ed with its conne ctor disc onnected . Connect the conn ector as fo llows. Refer to Se ction 1 1.3 for the service life of the battery and how to rep lace the batt ery . POINT Firmly pus h the con nector all th[...]

8 CPU MODULE STAR T-UP PROCEDURES 8.1 P rocedure b efore Operating i n SAFETY MODE 8 - 1 1 OVERVIEW 2 SYSTEM CONFIGURA TION 3 GENERAL SPECIFICATIONS 4 CPU MODULE 5 POWER SUP PL Y MODULE 6 BASE UNI T 7 BA TT ERY 8 CPU MODULE START - UP PROCEDURES CHAPTER8 CPU MODULE ST ART -UP PROCEDURES This cha pter des cribes the pr ocedure fo r starting up th e [...]

8 - 2 8.1 Procedur e before Operatin g in SAFETY MODE 8 CPU MODULE STAR T-UP PROCEDURES * 2: The following types of diagnostics are available. • PLC diagnostics • Ethernet diagnostics • CC IE Control diagnostics • CC IE Field diagnosti cs • MELSECNET diagnostics • CC-Link / CC-Link/L T diagnostics • System monitor (T o the next page) [...]

8 CPU MODULE STAR T-UP PROCEDURES 8.1 P rocedure b efore Operating i n SAFETY MODE 8 - 3 1 OVERVIEW 2 SYSTEM CONFIGURA TION 3 GENERAL SPECIFICATIONS 4 CPU MODULE 5 POWER SUP PL Y MODULE 6 BASE UNI T 7 BA TT ERY 8 CPU MODULE START - UP PROCEDURES T urn the system power supply OFF and then ON, or perform the reset operation on the CPU module. (Contin[...]

9 - 1 9. 1 Requ ireme nts fo r Conf orma nce to EMC Dir ecti ve 9 EMC, LOW VOLTAGE, AND MACHINERY DIRECTIVES CHAPTER9 EMC, LOW VOL T AGE, AND MACHINERY DIRECTIVES Complian ce with the Mach inery Direc tive, whic h is one of the EU d irectives , has bee n mandator y for the pr oducts sold wi thin EU me mber states since 1995 , as well as compli ance[...]

9 EMC, LOW VOLTAGE, AND MACHINERY D IRECTIVES 9.1 Requ irements for Confo rmanc e to EMC D i rectiv e 9.1.1 Stand ards relevant to the EMC D irective 9 - 2 9 EMC AN D LO W VOLT AG E DIRE CTIVE S 10 LOADING AND INST ALLA TION 11 MAINTENANCE AND INSPECT ION 12 TROUBLES HOOTING APPENDICES INDEX 9.1.1 S tandards rele vant to the EMC Directive (1) Emiss[...]

9 - 3 9. 1 Requ ireme nts fo r Conf orma nce to EMC Dir ecti ve 9.1. 2 Inst allat ion i n a cont rol p anel 9 EMC, LOW VOLTAGE, AND MACHINERY DIRECTIVES 9.1.2 Installation in a control p an el The progr ammable control ler is open equipmen t and must be installe d within a control panel for use.* This n ot only e nsures safety bu t also ens ures e [...]

9 EMC, LOW VOLTAGE, AND MACHINERY D IRECTIVES 9.1 Requ irements for Confo rmanc e to EMC D i rectiv e 9.1.3 Ca bles 9 - 4 9 EMC AN D LO W VOLT AG E DIRE CTIVE S 10 LOADING AND INST ALLA TION 11 MAINTENANCE AND INSPECT ION 12 TROUBLES HOOTING APPENDICES INDEX 9.1.3 Cables The ca bles pul led out from the con trol panel con tain a high fr equency noi[...]

9 - 5 9. 1 Requ ireme nts fo r Conf orma nce to EMC Dir ecti ve 9.1. 3 Cabl es 9 EMC, LOW VOLTAGE, AND MACHINERY DIRECTIVES (2) MELSECNET/H module Be sure t o use double -shielded co axial cables (MITSUBISHI C ABLE INDUSTRIES , L TD. : 5C-2V -CCY) for the coax ial cab les of MELS ECNET/H modu le. Rad iated noise in the ran ge of 30HMz or high er ca[...]

9 EMC, LOW VOLTAGE, AND MACHINERY D IRECTIVES 9.1 Requ irements for Confo rmanc e to EMC D i rectiv e 9.1.3 Ca bles 9 - 6 9 EMC AN D LO W VOLT AG E DIRE CTIVE S 10 LOADING AND INST ALLA TION 11 MAINTENANCE AND INSPECT ION 12 TROUBLES HOOTING APPENDICES INDEX • Be sure t o use do uble-sh ielded c oaxial cables fo r the c oaxial cable s*2 con necte[...]

9 - 7 9. 1 Requ ireme nts fo r Conf orma nce to EMC Dir ecti ve 9.1. 4 Power Supp ly Mod ule 9 EMC, LOW VOLTAGE, AND MACHINERY DIRECTIVES 9.1.4 Power Supply Mod ule Always gr ound the L G and FG t erminal s after short-c ircuiting them. 9.1.5 Others (1) Ferrite c ore A ferrit e core has the effect of reducing c onductio n noise in a round 10M Hz ba[...]

9 EMC, LOW VOLTAGE, AND MACHINERY D IRECTIVES 9.1 Requ irements for Confo rmanc e to EMC D i rectiv e 9.1.5 Othe rs 9 - 8 9 EMC AN D LO W VOLT AG E DIRE CTIVE S 10 LOADING AND INST ALLA TION 11 MAINTENANCE AND INSPECT ION 12 TROUBLES HOOTING APPENDICES INDEX (2) Noise fil ter (power suppl y line filt er) A nois e filter is a co mponent whi ch has a[...]

9 - 9 9.2 Requi rement to C onfo rm to the Low Vo ltage Di rective 9.2.1 Sta ndard applied for MELSEC-QS series programmable con troller 9 EMC, LOW VOLTAGE, AND MACHINERY DIRECTIVES 9.2 Requ irem ent to Co nform to t he Low V oltage Dire ctive The Low V oltage Di rective r equires e ach devic e that oper ates with the p ower sup ply ranging from 50[...]

9 EMC, LOW VOLTAGE, AND MACHINERY D IRECTIVES 9.2 Requ irement to Conform to the Low Volta ge Directive 9.2. 3 Power sup ply 9 - 10 9 EMC AN D LO W VOLT AG E DIRE CTIVE S 10 LOADING AND INST ALLA TION 11 MAINTENANCE AND INSPECT ION 12 TROUBLES HOOTING APPENDICES INDEX 9.2.3 Power supply The ins ulation specifi cation of the power supply m odule was[...]

9 - 11 9.2 R equi rement to C onfo rm to th e Low Vo ltage Directive 9.2.4 C ontrol panel 9 EMC, LOW VOLTAGE, AND MACHINERY DIRECTIVES (2) Dustproof an d waterproof feat ures The c ontrol panel al so has the du stproof a nd waterpr oof func tions. Ins ufficient dustpr oof and wate rproof featu res lower the insul ation with stand voltage, res ultin[...]

9 EMC, LOW VOLTAGE, AND MACHINERY D IRECTIVES 9.2 Requ irement to Conform to the Low Volta ge Directive 9.2.5 Exte rnal wiring 9 - 12 9 EMC AN D LO W VOLT AG E DIRE CTIVE S 10 LOADING AND INST ALLA TION 11 MAINTENANCE AND INSPECT ION 12 TROUBLES HOOTING APPENDICES INDEX 9.2.5 External wiring (1) 24VDC external power supply This power su pply must i[...]

9 - 13 9.3 Requ ireme nts fo r comp lianc e wit h the M achin ery Dir ecti ve 9 EMC, LOW VOLTAGE, AND MACHINERY DIRECTIVES 9.3 Requ irem ents for com pliance with th e Machin ery Dir ectiv e The Mac hinery Dire ctive r equires tha t mach inery s atisfy the three p illars of safety: mechanica l safety , electrica l safety , and worker safety . This [...]

10 LOADING AND INSTALLATION 10 - 1 9 EMC AN D LO W VOLT AG E DIRE CTIVE S 10 LOADING AND INST ALLA TION 11 MAINTENANCE AND INSPECT ION 12 TROUBLES HOOTING APPENDICES INDEX CHAPTER10 LOADING AND INST ALLA TION In order to increa se the re liability of the sy stem and e xploit the ma ximum pe rformance of its functio ns, this se ction des cribes the [...]

10 - 2 10 LOADING AND IN STALLATION W ARNIN G When a s afety remote I/O module has de tected a CC-Li nk Safety error , i t turns off all the outp uts. Note that t he outp uts in a sequ ence progr am are not autom atically turned off. If a CC-Lin k Safety or CC -Link IE Field Network error has be en detected, create a sequenc e program t hat turns o[...]

10 LOADING AND INSTALLATION 10.1 Cal culating Heat Generatio n of programmabl e controller 10 - 3 9 EMC AN D LO W VOLT AG E DIRE CTIVE S 10 LOADING AND INST ALLA TION 11 MAINTENANCE AND INSPECT ION 12 TROUBLES HOOTING APPENDICES INDEX 10.1 Calc ulating Heat Gen eration of pr ogrammable contro ller The a mbi ent t emperat ure insi de th e pane l st [...]

10 - 4 10.1 Calc ulating Heat G eneratio n of programm able cont roller 10 LOADING AND IN STALLATION POINT If the t emperature inside the panel has exc eeded the specifi ed range, it is recomm ended to i nstall a heat ex changer to the panel to lower the temperatu re. If a norm al venti lating fan is used, dus t will b e sucked in to the pro gramma[...]

10 LOADING AND INSTALLATION 10.2 Module Installati on 10.2.1 I nstallation precautions 10 - 5 9 EMC AN D LO W VOLT AG E DIRE CTIVE S 10 LOADING AND INST ALLA TION 11 MAINTENANCE AND INSPECT ION 12 TROUBLES HOOTING APPENDICES INDEX 10.2 Module Inst allation 10.2.1 Installation precautions CAUTION Use the sa fety program mable con troller in an envir[...]

10 - 6 10.2 Mo dule Install ation 10.2.1 In stallation p recaut ions 10 LOADING AND IN STALLATION This se ction gives ins tructio ns for h andling the CPU, an d power s upply m odule s, base unit and so on . • Do not dro p the modul e case and m ain mo dule or sub ject them to s trong im pact. • Do not rem ove modul es' printed circuit b o[...]

10 LOADING AND INSTALLATION 10.2 Module Installati on 10.2.1 I nstallation precautions 10 - 7 9 EMC AN D LO W VOLT AG E DIRE CTIVE S 10 LOADING AND INST ALLA TION 11 MAINTENANCE AND INSPECT ION 12 TROUBLES HOOTING APPENDICES INDEX 4) Fit the mounti ng screws in to the holes at th e bottom of the bas e unit, and then retigh ten the 4 mo unting sc re[...]

10 - 8 10.2 Mo dule Install ation 10.2.1 In stallation p recaut ions 10 LOADING AND IN STALLATION (c) Appl icable D IN rail type s (IEC 60 715) TH35-7.5Fe TH35-7.5AI TH35-1 5Fe (d) DIN rail mounting s crew interval s When us ing eithe r the TH35- 7.5Fe or TH35 -7.5Al D IN rail, tigh ten rail mou nting screws wi th an interv al of 200m m (7.88 inc h[...]

10 LOADING AND INSTALLATION 10.2 Module Installati on 10.2.1 I nstallation precautions 10 - 9 9 EMC AN D LO W VOLT AG E DIRE CTIVE S 10 LOADING AND INST ALLA TION 11 MAINTENANCE AND INSPECT ION 12 TROUBLES HOOTING APPENDICES INDEX POINT (1) Use only one washer f or each moun ting screw. Use only the squ are washe rs supplie d with the ad aptors. If[...]

10 - 10 10.2 Mo dule Install ation 10.2.1 In stallation p recaut ions 10 LOADING AND IN STALLATION (e) Stopper mounting When us ing the DIN r ail in a l arge vibr ation and/o r shock p rone env ironment, install the base uni t using th e stoppers supplie d with the DIN rail mo unting adapto rs indica ted in (a ). Figure 10.10 Fixture mounting proce[...]

10 LOADING AND INSTALLATION 10.2 Module Installati on 10.2.1 I nstallation precautions 10 - 11 9 EMC AN D LO W VOLT AG E DIRE CTIVE S 10 LOADING AND INST ALLA TION 11 MAINTENANCE AND INSPECT ION 12 TROUBLES HOOTING APPENDICES INDEX POINT When sto ppers are us ed, the dime nsion of st oppers ne ed to be cons idered in the unit in stallatio n dimens [...]

10 - 12 10.2 Mo dule Install ation 10.2.2 In structions for m ounting the bas e unit 10 LOADING AND IN STALLATION 10.2.2 Instructions for mo unting the base unit When mou nting the p rogramm able cont roller to an enclosur e or simi lar , fully consider its operabi lity , maintainabil ity and e nvironmenta l resistance . (1) Module mount ing posit [...]

10 LOADING AND INSTALLATION 10.2 Module Installati on 10.2.2 In structions for m ounting the bas e unit 10 - 13 9 EMC AN D LO W VOLT AG E DIRE CTIVE S 10 LOADING AND INST ALLA TION 11 MAINTENANCE AND INSPECT ION 12 TROUBLES HOOTING APPENDICES INDEX (2) Module mounting or ientat ion • Install th e programm able con troller in the orie ntation in F[...]

10 - 14 10.2 Mo dule Install ation 10.2.2 In structions for m ounting the bas e unit 10 LOADING AND IN STALLATION (3) Instal lation sur f ace Mount the base uni t on a flat surface. If t he moun ting surfac e is not even, this m ay strain th e printed circuit b oards and c ause mal function s. (4) Instal lation of unit in an area where the other de[...]

10 LOADING AND INSTALLATION 10.2 Module Installati on 10.2.3 In stallation an d remo val of module 10 - 15 9 EMC AN D LO W VOLT AG E DIRE CTIVE S 10 LOADING AND INST ALLA TION 11 MAINTENANCE AND INSPECT ION 12 TROUBLES HOOTING APPENDICES INDEX 10.2.3 Installation and removal of mo dule This sec tion exp lains how to install and remove a power supp [...]

10 - 16 10.2 Mo dule Install ation 10.2.3 In stallation a nd remov al of module 10 LOADING AND IN STALLATION POINT 1. Whe n mounting the module , always insert the module fix ing latch i nto the module fixing ho le of the b ase unit. At that time, secu rely inser t the module fi xing latch s o that it doe s not come off from the module fix ing hole[...]

10 LOADING AND INSTALLATION 10.2 Module Installati on 10.2.3 In stallation an d remo val of module 10 - 17 9 EMC AN D LO W VOLT AG E DIRE CTIVE S 10 LOADING AND INST ALLA TION 11 MAINTENANCE AND INSPECT ION 12 TROUBLES HOOTING APPENDICES INDEX (b) R emoval from the QS 034B * 1: The power supply module and CPU module has two mod ule fixing hooks on [...]

10 - 18 10.3 Wiri ng 10.3. 1 Wir ing preca utio ns 10 LOADING AND IN STALLATION 10.3 Wi ring 10.3.1 Wiring precautions W ARNIN G Shut o ff the externa l power s upply (al l phases ) used i n the sy stem be fore wiring. Failure t o do so ma y resul t in electr ic shock or damage to the produ ct. After wiring, attach the included terminal cover to th[...]

10 LOADING AND INSTALLATION 10.3 Wiring 10.3.1 Wiring pr ecaution s 10 - 19 9 EMC AN D LO W VOLT AG E DIRE CTIVE S 10 LOADING AND INST ALLA TION 11 MAINTENANCE AND INSPECT ION 12 TROUBLES HOOTING APPENDICES INDEX The prec autions o n the conn ection of the power cab les are de scribe d below . CAUTION Individ ually groun d the FG and LG te rminals [...]

10 - 20 10.3 Wiri ng 10.3. 1 Wir ing preca utio ns 10 LOADING AND IN STALLATION (1) Power supply wiri ng • Separate the programmab le control ler power s upply l ine from the l ines for I/ O devices an d power de vices as shown bel ow . When ther e is much n oise, co nnect an i nsulation t ransformer. • T aking ra ted curren t or inrus h curren[...]

10 LOADING AND INSTALLATION 10.3 Wiring 10.3.1 Wiring pr ecaution s 10 - 21 9 EMC AN D LO W VOLT AG E DIRE CTIVE S 10 LOADING AND INST ALLA TION 11 MAINTENANCE AND INSPECT ION 12 TROUBLES HOOTING APPENDICES INDEX POINT 1. Separate the ground of the su rge absor ber for lig htening ( E1) from t hat of the programmab le contr oller (E 2). 2. Selec t [...]

10 - 22 10.3 Wiri ng 10.3.2 C onne cting to the p ower su pply module 10 LOADING AND IN STALLATION 10.3.2 Connecting to th e power supply m odule The followi ng figur e shows t he wiring ex ample of p ower lines , grounding lines, et c. to the unit. * 1: The ERR. terminal turns ON/OFF as desc ribed below . The terminal turns OFF (opens) when the AC[...]

11 MAINTENANCE AND INSPECTION 11 - 1 9 EMC AN D LO W VOLT AG E DIRE CTIVE S 10 LOADING AND INST ALLA TION 11 MAINTENANCE AND INSPECT ION 12 TROUBLES HOOTING APPENDICES INDEX CHAPTER1 1 M AINTE NANCE AND INSPECTION W ARNIN G Do not tou ch the ter minals whi le power is on. Doing so could c ause sho ck or erron eous operati on. Correctl y connec t th[...]

11 - 2 11 MAINTENANCE AND INSPECTION In order that you ca n use the pr ogramm able cont roller in normal an d optimal conditio n at all ti mes, thi s section d escribes those items that must be mai ntained or insp ected daily or at regul ar interva ls. CAUTION The onl ine operati ons perfo rmed from a personal c omputer t o a running safety pro gra[...]

11 MAINTENANCE AND INSPECTION 11. 1 Daily In spect ion 11 - 3 9 EMC AN D LO W VOLT AG E DIRE CTIVE S 10 LOADING AND INST ALLA TION 11 MAINTENANCE AND INSPECT ION 12 TROUBLES HOOTING APPENDICES INDEX 1 1.1 Dail y Inspection The ite ms that mu st be i nspected da ily a re listed i n T ab le1 1.1. *1: Norma l operation i ndica tes the fol lowing condi[...]

11 - 4 11.2 Peri odic Inspectio n 11 MAINTENANCE AND INSPECTION 1 1.2 Period ic Inspection The ite ms that must be inspec ted one or two times ev ery 6 month s to 1 ye ar are listed below . When the e quipment i s moved or modified , or layo ut of the wiri ng is change d, also pe rform this insp ecti on. T able1 1.2 Periodic Inspection Item Inspect[...]

11 MAINTENANCE AND INSPECTION 11.3 Battery Life and Replac ement Proc edure 11 - 5 9 EMC AN D LO W VOLT AG E DIRE CTIVE S 10 LOADING AND INST ALLA TION 11 MAINTENANCE AND INSPECT ION 12 TROUBLES HOOTING APPENDICES INDEX 1 1.3 Ba ttery Life an d Replac ement Pro c edu re The batt ery installed in the sa fety CPU m odule is us ed for data reten tion [...]

11 - 6 11.3 Batt ery Life and Re placeme nt Procedure 11.3.1 Ba ttery lives of CPU mod ules 11 MAINTENANCE AND INSPECTION 1 1.3.1 Battery lives of CPU module s * 1: The power-on time ratio indicates the ratio of program mable controller power-on time to one day (24 hours). (When the total power-on time is 12 hours and the total power-off time is 12[...]

11 MAINTENANCE AND INSPECTION 11.3 Battery Life and Replac ement Proc edure 11.3.1 Battery l ives of CPU modules 11 - 7 9 EMC AN D LO W VOLT AG E DIRE CTIVE S 10 LOADING AND INST ALLA TION 11 MAINTENANCE AND INSPECT ION 12 TROUBLES HOOTING APPENDICES INDEX POINT 1. Use the battery within the time shown by the gu aranteed value of t he battery life.[...]

11 - 8 11.3 Batt ery Life and Re placeme nt Procedure 11.3. 2 Rep lac ement Proc edu re of the CPU Modu le B atte ry 11 MAINTENANCE AND INSPECTION 1 1.3.2 Replacement Pro cedure of the CPU Module Battery Replace the battery b y the foll owing proce dure when the Q6BA T bat tery of the CP U module c omes to th e end of its li fe. The b attery repl a[...]

11 MAINTENANCE AND INSPECTION 11.3 Battery Life and Replac ement Proc edure 11.3.2 Re placeme nt Procedure of the CPU Module Batte ry 11 - 9 9 EMC AN D LO W VOLT AG E DIRE CTIVE S 10 LOADING AND INST ALLA TION 11 MAINTENANCE AND INSPECT ION 12 TROUBLES HOOTING APPENDICES INDEX POINT After replaci ng a battery , wri te the date for next b attery rep[...]

11 - 10 11.4 Whe n progra m mab le contro ller Has been S tored with out a B attery 11 MAINTENANCE AND INSPECTION 1 1.4 Wh en p rogra mmable control ler Has be en S tor ed wit hout a Batte ry When the programmab le contr oller oper ation is to be resum ed after bein g stored with the battery remov ed, the me mories in the CPU module may be corrupte[...]

11 MAINTENANCE AND INSPECTION 11.5 When Battery Has Go ne Flat during Storage of a program mable control ler 11 - 11 9 EMC AN D LO W VOLT AG E DIRE CTIVE S 10 LOADING AND INST ALLA TION 11 MAINTENANCE AND INSPECT ION 12 TROUBLES HOOTING APPENDICES INDEX 1 1.5 When Batter y Has Gone Fla t during S torage o f a programma ble contro ller When the pr o[...]

12 - 1 12.1 Trou bleshooting Bas ics 12 TROUBLESHOOTING CHAPTER12 TROUBLESHOOTING This sect ion descri bes the v arious typ es of troubl e that occur when the s ystem is operated , and causes and rem edies of t hese troubl es. 12.1 Troublesho oting Basics In order to increase the reli ability of the syste m, not only highly reliable d evices are u [...]

12 TROUBLESHO OTING 12.2 Trou bleshooting Fl owchart 12.2.1 T rouble shooting cat egory flow 12 - 2 9 EMC AN D LO W VOLT AG E DIRE CTIVE S 10 LOADING AND INST ALLA TION 11 MAINTENANCE AND INSPECT ION 12 TROUBLES HOOTING APPENDICES INDEX 12.2 T r ouble shooti ng Flow chart The troubl e investi gating meth ods and rem edies of t he troubles are des c[...]

12 - 3 12.2 Trou bleshooting Fl owchart 12.2.2 F lowchart for when the ERR terminal (negative logic) is off (o pened) 12 TROUBLESHOOTING 12.2.2 Flowchart for when the ERR termina l (negative logic) is off (opened) The foll owing shows the fl owchart for whe n the "ERR te rminal" is off (opened) at power-on or during operatio n of the prog[...]

12 TROUBLESHO OTING 12.2 Trou bleshooting Fl owchart 12.2.2 Fl owchart for when the ERR terminal (negative logic) is off (o pened) 12 - 4 9 EMC AN D LO W VOLT AG E DIRE CTIVE S 10 LOADING AND INST ALLA TION 11 MAINTENANCE AND INSPECT ION 12 TROUBLES HOOTING APPENDICES INDEX Errors that can be de tected by the ER R . terminal The fo llowing s hows t[...]

12 - 5 12.2 Trou bleshooting Fl owchart 12.2.3 F l owchar t for when the "POWER" LED turns off 12 TROUBLESHOOTING 12.2.3 Flowchart for when the "POWER" LED turns of f The followi ng shows the flowc hart for when the "PO WER" LED of t he power s upply module tu rns off at of the programma ble control ler power-on or dur[...]

12 TROUBLESHO OTING 12.2 Trou bleshooting Fl owchart 12.2.3 Flo wchart for when t he "POWER" L ED turns off 12 - 6 9 EMC AN D LO W VOLT AG E DIRE CTIVE S 10 LOADING AND INST ALLA TION 11 MAINTENANCE AND INSPECT ION 12 TROUBLES HOOTING APPENDICES INDEX Figure 12.3 Flowchart for when the "POWER" LED is off Does the total current e[...]

12 - 7 12.2 Trou bleshooting Fl owchart 12.2.4 W hen the "ALIVE" LED do es not turn on or turns off 12 TROUBLESHOOTING 12.2.4 When the "AL IVE" LED doe s not turn on or turns off This sect ion descri bes the troub lesho oting for whe n the "ALI VE" LED of the CPU m odule does not turn on at power-ON o f the progra mmab[...]

12 TROUBLESHO OTING 12.2 Trou bleshooting Fl owchart 12 .2.4 W hen t he "AL IVE " LED do es no t tur n on or turn s of f 12 - 8 9 EMC AN D LO W VOLT AG E DIRE CTIVE S 10 LOADING AND INST ALLA TION 11 MAINTENANCE AND INSPECT ION 12 TROUBLES HOOTING APPENDICES INDEX (2) When the "A LIVE" LED of the CPU m odule turns of f during o [...]

12 - 9 12.2 Trou bleshooting Fl owchart 12.2.5 Flowchart for when the "RUN" LED turns off 12 TROUBLESHOOTING 12.2.5 Flowchart for when the "RUN" LED turn s off The followi ng shows the flowc hart for when the "RU N" LED of the CPU mo dule turn s off during oper ation of th e programm able contro ller . Figure 12.4 Flow[...]

12 TROUBLESHO OTING 12.2 Trou bleshooting Fl owchart 12.2.6 When the " RUN" LED flashes 12 - 10 9 EMC AN D LO W VOLT AG E DIRE CTIVE S 10 LOADING AND INST ALLA TION 11 MAINTENANCE AND INSPECT ION 12 TROUBLES HOOTING APPENDICES INDEX 12.2.6 When the "RU N" LED flashe s If the "RUN" LED flashes, f ollow the ste ps below [...]

12 - 11 12.2 Trou bleshooting Fl owchart 12.2.7 F lowchart for when the "ERR." LED t urns on or flashes 12 TROUBLESHOOTING 12.2.7 Flowchart for when the "ERR." LED tur ns on or flashes The followi ng shows the flowchart for when the "ERR." LE D of the CPU modul e turns on or flashes at of the prog rammabl e controll er[...]

12 TROUBLESHO OTING 12.2 Trou bleshooting Fl owchart 12.2.7 Flowc hart for when the "ERR." LED turns on or flashes 12 - 12 9 EMC AN D LO W VOLT AG E DIRE CTIVE S 10 LOADING AND INST ALLA TION 11 MAINTENANCE AND INSPECT ION 12 TROUBLES HOOTING APPENDICES INDEX (1) Flowchart for when "MODULE VERIFY ERROR" occurs Error detection Er[...]

12 - 13 12.2 Trou bleshooting Fl owchart 12.2.7 F lowchart for when the "ERR." LED t urns on or flashes 12 TROUBLESHOOTING (2) Flowchart for when "CONTROL-BUS ERROR" occurs This flo wchart c an be con firmed on ly when a specifi c slot/bas e unit can be detect ed by th e er ror co de. Figure 12.5 Fl owchart for when the "ER[...]

12 TROUBLESHO OTING 12.2 Trou bleshooting Fl owchart 12.2.8 Wh en the "USER" L ED tur ns on 12 - 14 9 EMC AN D LO W VOLT AG E DIRE CTIVE S 10 LOADING AND INST ALLA TION 11 MAINTENANCE AND INSPECT ION 12 TROUBLES HOOTING APPENDICES INDEX Remark The follo wing caus es are pos sible when t he "ERR." LED of th e CPU modu le flashes [...]

12 - 15 12.2 Trou bleshooting Fl owchart 12.2.9 W hen the "BAT." LED tur ns on 12 TROUBLESHOOTING 12.2.9 When the "BA T ." LED turns on If the "BA T . " LED turns on, follow the steps desc ribed below. The "B A T ." LED turns on when l ow battery c apacity is detect ed in the Q 6BA T i nstalled to the CPU mo [...]

12 TROUBLESHO OTING 12.2 Trou bleshooting Fl owchart 12.2.10 Flowchart for whe n a program cann ot be read 12 - 16 9 EMC AN D LO W VOLT AG E DIRE CTIVE S 10 LOADING AND INST ALLA TION 11 MAINTENANCE AND INSPECT ION 12 TROUBLES HOOTING APPENDICES INDEX 12.2.10 Flowchart for wh en a program ca nnot be read The follow ing sh ows the flowc hart for whe[...]

12 - 17 12.2 Trou bleshooting Fl owchart 12.2.11 Flowchart for whe n a program cannot be written 12 TROUBLESHOOTING 12.2.1 1 Flowchart for whe n a program can not be written The followi ng shows the flowc hart for when programs cannot be written i n the CPU module. * 1: If the password registration cannot be canceled due to t he loss of password, i[...]

12 TROUBLESHO OTING 12.2 Trou bleshooting Fl owchart 12.2.12 Flowch art for when the C PU can not communic ate with the GX Developer 12 - 18 9 EMC AN D LO W VOLT AG E DIRE CTIVE S 10 LOADING AND INST ALLA TION 11 MAINTENANCE AND INSPECT ION 12 TROUBLES HOOTING APPENDICES INDEX 12.2.12 Flowchart for wh en the CPU cann ot communicate with the GX Deve[...]

12 - 19 12.2 Trou bleshooting Fl owchart 12.2.12 Flowchart for whe n the CPU can not communica te with the GX Deve loper 12 TROUBLESHOOTING Hardware fault of power supply module. Completed NO YES RESET position How is the "POWER" LED of the power supply module? Off On Is the CPU module RESET/STOP/RUN switch in the neutral position? Other [...]

12 TROUBLESHO OTING 12.3 Error Code Li st 12 - 20 9 EMC AN D LO W VOLT AG E DIRE CTIVE S 10 LOADING AND INST ALLA TION 11 MAINTENANCE AND INSPECT ION 12 TROUBLES HOOTING APPENDICES INDEX 12.3 E rror Co de List If an error occurs under one of the followi ng condi tions, the QS seri es CPU mod ule uses the se lf-diagnos tic funct ion to dis play err [...]

12 - 21 12.3 Error Code Lis t 12.3.1 Erro r codes 12 TROUBLESHOOTING 12.3.1 Error codes Errors are detected by the s elf diagno stic fun ction of the CP U module or detect ed during communi cation wi th the CPU m odule. The relati on between t he error de tection pattern, error detec tion locati on and erro r code is shown in the follow ing table. [...]

12 TROUBLESHO OTING 12.3 Error Code Li st 12.3.2 Read ing an error code 12 - 22 9 EMC AN D LO W VOLT AG E DIRE CTIVE S 10 LOADING AND INST ALLA TION 11 MAINTENANCE AND INSPECT ION 12 TROUBLES HOOTING APPENDICES INDEX 12.3.2 Reading an erro r code If an error occu rs, inform ation such a s the erro r code and e rror mes sage for troubl eshootin g ca[...]

12 - 23 12.3 Error Code Lis t 12.3.3 Error code li st (100 0 to 1999) 12 TROUBLESHOOTING 12.3.3 Error code list (100 0 to 1999) The fol lowing shows the error message s from the e rror code 1000 to 19 99, the con tents and caus es of the errors, and t he correc tive action s for the errors. T able12.4 Error code Error Code (SD0) Error Message Commo[...]

12 TROUBLESHO OTING 12.3 Error Code List 12.3.3 Erro r code list (100 0 to 1999) 12 - 24 9 EMC AN D LO W VOLT AG E DIRE CTIVE S 10 LOADING AND INST ALLA TION 11 MAINTENANCE AND INSPECT ION 12 TROUBLES HOOTING APPENDICES INDEX Erro r Code (SD0) Error Content s and Cause Corrective Action Correspond i ng CPU 1000 Runaway or fa ilure of the mai n CPU [...]

12 - 25 12.3 Error Code Lis t 12.3.3 Error code li st (100 0 to 1999) 12 TROUBLESHOOTING 11 3 1 RAM ERROR – Error info rmati o n Of f Flash S top At pow er-ON/ At reset 11 3 2 11 3 3 11 3 6 11 3 7 11 4 1 Alway s 11 4 2 11 4 3 11 4 6 1210 OPERA TION CIRCUIT ERROR – Error info rmati o n Of f Flash S top At pow er-ON/ At reset/W hen an END instruc[...]

12 TROUBLESHO OTING 12.3 Error Code List 12.3.3 Erro r code list (100 0 to 1999) 12 - 26 9 EMC AN D LO W VOLT AG E DIRE CTIVE S 10 LOADING AND INST ALLA TION 11 MAINTENANCE AND INSPECT ION 12 TROUBLES HOOTING APPENDICES INDEX 11 3 1 A fault wa s detecte d in the in ternal memory of th e CPU modu le. Hardware err or of the CPU m odule. (Please c ons[...]

12 - 27 12.3 Error Code Lis t 12.3.3 Error code li st (100 0 to 1999) 12 TROUBLESHOOTING 141 1 CONTROL- BUS ER ROR Module No . – Off Flash S top At power ON / At reset 1413 CONTROL- BUS ER ROR –– O f f F l a s h S t o p A l w a y s 1414 CONTROL- BUS ER ROR –– O f f F l a s h S t o p When a n END instruct ion executed . 1415 CONTROL- BUS E[...]

12 TROUBLESHO OTING 12.3 Error Code List 12.3.3 Erro r code list (100 0 to 1999) 12 - 28 9 EMC AN D LO W VOLT AG E DIRE CTIVE S 10 LOADING AND INST ALLA TION 11 MAINTENANCE AND INSPECT ION 12 TROUBLES HOOTING APPENDICES INDEX 141 1 When per forming a para meter I/O allocati on the intellig ent function module could no t be acce ssed during ini tial[...]

12 - 29 12.3 Error Code Lis t 12.3.4 Error code li st (200 0 to 2999) 12 TROUBLESHOOTING 12.3.4 Error code list (200 0 to 2999) The fol lowing shows the error message s from the e rror code 2000 to 29 99, the con tents and caus es of the errors, and t he correc tive action s for the errors. T able12.5 Error code Error Code (SD0) Error Message Commo[...]

12 TROUBLESHO OTING 12.3 Error Code List 12.3.4 Erro r code list (200 0 to 2999) 12 - 30 9 EMC AN D LO W VOLT AG E DIRE CTIVE S 10 LOADING AND INST ALLA TION 11 MAINTENANCE AND INSPECT ION 12 TROUBLES HOOTING APPENDICES INDEX Erro r Code (SD0) Error Content s and Cause Corrective Action Correspond ing CPU 2000 • Intel ligent fu nction mo dule inf[...]

12 - 31 12.3 Error Code Lis t 12.3.4 Error code li st (200 0 to 2999) 12 TROUBLESHOOTING 2107 MODULE LA YOUT ERROR Module No . – Off Flash S top At power ON / At reset 21 12 INTELLIGENT FUNCTION MODULE ERR. Module No . Prog ram err or location Off Fla sh S top At an executio n of instruct ion 2124 MODULE LA YOUT ERROR Module No . – Off Flash S [...]

12 TROUBLESHO OTING 12.3 Error Code List 12.3.4 Erro r code list (200 0 to 2999) 12 - 32 9 EMC AN D LO W VOLT AG E DIRE CTIVE S 10 LOADING AND INST ALLA TION 11 MAINTENANCE AND INSPECT ION 12 TROUBLES HOOTING APPENDICES INDEX 2107 The start X/Y set in th e PLC parameter ’s I/O assig nment sett ings is overla pped with the on e for ano ther module[...]

12 - 33 12.3 Error Code Lis t 12.3.4 Error code li st (200 0 to 2999) 12 TROUBLESHOOTING 2500 CAN 'T EXECU TE PROGRAM File name/ Drive No. –O f f F l a s h S t o p At power ON / At reset/ STOP RUN 2501 2502 2503 Erro r Code (SD0) Error Message Comm on Information (SD5 to 15) Individual Information (SD1 6 to 26) LED S t atus CP U Operat ion S[...]

12 TROUBLESHO OTING 12.3 Error Code List 12.3.4 Erro r code list (200 0 to 2999) 12 - 34 9 EMC AN D LO W VOLT AG E DIRE CTIVE S 10 LOADING AND INST ALLA TION 11 MAINTENANCE AND INSPECT ION 12 TROUBLES HOOTING APPENDICES INDEX 2500 • Th ere is a prog ram file that uses a device th at is out of th e range set in the PLC parameter de vice setti ng. [...]

12 - 35 12.3 Error Code Lis t 12.3.5 Error code li st (300 0 to 3999) 12 TROUBLESHOOTING 12.3.5 Error code list (300 0 to 3999) The fol lowing shows the error message s from the e rror code 3000 to 39 99, the con tents and caus es of the errors, and t he correc tive action s for the errors. T able12.6 Error code Error Code (SD0) Error Message Commo[...]

12 TROUBLESHO OTING 12.3 Error Code List 12.3.5 Erro r code list (300 0 to 3999) 12 - 36 9 EMC AN D LO W VOLT AG E DIRE CTIVE S 10 LOADING AND INST ALLA TION 11 MAINTENANCE AND INSPECT ION 12 TROUBLES HOOTING APPENDICES INDEX *1 Thi s applies when the se rial num ber (first f ive digi ts) of the MELS ECNET/H m odule is "08102" or later . [...]

12 - 37 12.3 Error Code Lis t 12.3.5 Error code li st (300 0 to 3999) 12 TROUBLESHOOTING 3100 NETWORK PA R A M E T E R ERROR File name/ Drive No. Para meter number Off Fla sh S top At power ON / At reset Error Code (SD0) Error Message Common Information (SD5 to 15) Individual Information (SD16 to 26) LED S t atus CP U Operat ion Statu s Diagnostic [...]

12 TROUBLESHO OTING 12.3 Error Code List 12.3.5 Erro r code list (300 0 to 3999) 12 - 38 9 EMC AN D LO W VOLT AG E DIRE CTIVE S 10 LOADING AND INST ALLA TION 11 MAINTENANCE AND INSPECT ION 12 TROUBLES HOOTING APPENDICES INDEX 3100 • Th e number of m odules ac tually mounted is different from that is set in Network parameter for CC-Link IE Cont ro[...]

12 - 39 12.3 Error Code Lis t 12.3.5 Error code li st (300 0 to 3999) 12 TROUBLESHOOTING 3101 NETWORK PA R A M E T E R ERROR File name/ Drive No. Para meter number Off Fla sh S top At power ON / At reset 3102 NETWORK P ARAM ETER ERROR File name/ Drive No. Para meter number Off Fla sh S top At power ON / At reset 3103 NETWORK P ARAM ETER ERROR File [...]

12 TROUBLESHO OTING 12.3 Error Code List 12.3.5 Erro r code list (300 0 to 3999) 12 - 40 9 EMC AN D LO W VOLT AG E DIRE CTIVE S 10 LOADING AND INST ALLA TION 11 MAINTENANCE AND INSPECT ION 12 TROUBLES HOOTING APPENDICES INDEX 3101 The refresh para meter for CC-Link IE Controll er Network i s out of th e setting range. Check the se tting in Network [...]

12 - 41 12.3 Error Code Lis t 12.3.5 Error code li st (300 0 to 3999) 12 TROUBLESHOOTING 3104 NETWORK P ARAM ETER ERROR File name/ Drive No. Para meter number Off Fla sh S top At power ON / At reset 3105 CC-LINK P ARAM ETER ERROR File name/ Drive No. Para meter number Off Fla sh S top At power ON / At reset 3106 CC-LINK P ARAM ETER ERROR File name/[...]

12 TROUBLESHO OTING 12.3 Error Code List 12.3.5 Erro r code list (300 0 to 3999) 12 - 42 9 EMC AN D LO W VOLT AG E DIRE CTIVE S 10 LOADING AND INST ALLA TION 11 MAINTENANCE AND INSPECT ION 12 TROUBLES HOOTING APPENDICES INDEX 3104 • The s ame network number is used for Ethern et, CC-Lin k IE Contr oller Network, an d MELSE CNET/H. • Th e networ[...]

12 - 43 12.3 Error Code Lis t 12.3.5 Error code li st (300 0 to 3999) 12 TROUBLESHOOTING 3107 CC-LINK P ARAM ETER ERROR File name/ Drive No. Para meter number Off Fla sh S top At power ON / At reset 3150 DUPLICA T .NE T. N O . File name/ Drive No. Para meter number (A blo c k No. of the swi tch setting is stor ed.) Of f Flash S top At power ON/ At [...]

12 TROUBLESHO OTING 12.3 Error Code List 12.3.5 Erro r code list (300 0 to 3999) 12 - 44 9 EMC AN D LO W VOLT AG E DIRE CTIVE S 10 LOADING AND INST ALLA TION 11 MAINTENANCE AND INSPECT ION 12 TROUBLES HOOTING APPENDICES INDEX 3107 The C C-Link par ameter setti ng is inco rrect. • Corre ct and write the network parameters . • If the error occurs[...]

12 - 45 12.3 Error Code Lis t 12.3.6 Error code li st (400 0 to 4999) 12 TROUBLESHOOTING 12.3.6 Error code list (400 0 to 4999) The follo wing shows the error messages from the error code 4 000 to 4 999, the contents an d causes o f the error s, and the correcti ve actions for the err ors. T able12.7 Error code Error Code (SD0) Error Message Common[...]

12 TROUBLESHO OTING 12.3 Error Code List 12.3.6 Erro r code list (400 0 to 4999) 12 - 46 9 EMC AN D LO W VOLT AG E DIRE CTIVE S 10 LOADING AND INST ALLA TION 11 MAINTENANCE AND INSPECT ION 12 TROUBLES HOOTING APPENDICES INDEX Erro r Code (SD0) Error Content s and Cause Corrective Action Correspond ing CPU 4000 • Th e program c ontains an i nstruc[...]

12 - 47 12.3 Error Code Lis t 12.3.6 Error code li st (400 0 to 4999) 12 TROUBLESHOOTING 4102 OPERA TION ERROR Program e rror locatio n –O f f F l a s h S t o p At an executio n of instruct ion 4700 PROGRAM ABORT EXECU TED Program e rror locatio n Aborte d program info rmati o n Of f Flash S top When exec uting t he S.QSAB ORT inst ructi ons. Err[...]

12 TROUBLESHO OTING 12.3 Error Code List 12.3.6 Erro r code list (400 0 to 4999) 12 - 48 9 EMC AN D LO W VOLT AG E DIRE CTIVE S 10 LOADING AND INST ALLA TION 11 MAINTENANCE AND INSPECT ION 12 TROUBLES HOOTING APPENDICES INDEX 4102 • Th e network num ber and/o r station number specif ied by the dedicate d instruct ion are inco rrect. • Th e modu[...]

12 - 49 12.3 Error Code Lis t 12.3.7 Error code li st (500 0 to 5999) 12 TROUBLESHOOTING 12.3.7 Error code list (500 0 to 5999) The follo wing shows the error messages from the error code 5 000 to 5 999, the contents an d causes o f the error s, and the correcti ve actions for the err ors. T able12.8 Error code Error Code (SD0) Error Message Common[...]

12 TROUBLESHO OTING 12.3 Error Code List 12.3.7 Erro r code list (500 0 to 5999) 12 - 50 9 EMC AN D LO W VOLT AG E DIRE CTIVE S 10 LOADING AND INST ALLA TION 11 MAINTENANCE AND INSPECT ION 12 TROUBLES HOOTING APPENDICES INDEX Erro r Code (SD0) Error Content s and Cause Corrective Action Correspond ing CPU 5001 The progr am scan time exc eeded the W[...]

12 - 51 12.3 Error Code Lis t 12.3.8 Error code li st (800 0 to 9000) 12 TROUBLESHOOTING 12.3.8 Error code list (800 0 to 9000) The follo wing shows the error messages from the error code 8 000 to 9 000, the contents an d causes o f the error s, and the correcti ve actions for the err ors. T able12.9 Error code Error Code (SD0) Error Message Common[...]

12 TROUBLESHO OTING 12.3 Error Code List 12.3.8 Erro r code list (800 0 to 9000) 12 - 52 9 EMC AN D LO W VOLT AG E DIRE CTIVE S 10 LOADING AND INST ALLA TION 11 MAINTENANCE AND INSPECT ION 12 TROUBLES HOOTING APPENDICES INDEX Erro r Code (SD0) Error Content s and Cause Corrective Action Correspond ing CPU 8000 Err or is detec ted by th e insi de re[...]

12 - 53 12.3 Error Code Lis t 12.3.8 Error code li st (800 0 to 9000) 12 TROUBLESHOOTING 8060 INCORRECT FIRMW ARE – Error info rmati o n Of f Flash S top At power ON/ At reset/W hen an END instruct ion executed . 8070 INTERNAL CPU COMMUNI- CA TION ERROR – Error info rmati o n Of f Flash S top At power ON/ At reset 8071 8072 8073 When an END ins[...]

12 TROUBLESHO OTING 12.3 Error Code List 12.3.8 Erro r code list (800 0 to 9000) 12 - 54 9 EMC AN D LO W VOLT AG E DIRE CTIVE S 10 LOADING AND INST ALLA TION 11 MAINTENANCE AND INSPECT ION 12 TROUBLES HOOTING APPENDICES INDEX 8060 Error of system programs i s detect ed. • T ake measur e against n oise. • Rese t it and r un it again. If t he s a[...]

12 - 55 12.3 Error Code Lis t 12.3.8 Error code li st (800 0 to 9000) 12 TROUBLESHOOTING 8310 CC-LINK PRODUCT INFO. MISMA TCH CC-Link S afety informat ion CC-Link S afety info rmati o n Off/On *1 Fl ash/ On *1 St o p / Continues *1 Alway s 8320 CC-LINK DA T A RECEPTION TIMEOUT CC-Link S afety informat ion CC-Link S afety info rmati o n Off/On *1 Fl[...]

12 TROUBLESHO OTING 12.3 Error Code List 12.3.8 Erro r code list (800 0 to 9000) 12 - 56 9 EMC AN D LO W VOLT AG E DIRE CTIVE S 10 LOADING AND INST ALLA TION 11 MAINTENANCE AND INSPECT ION 12 TROUBLES HOOTING APPENDICES INDEX 8310 The i nstalled prod uct is different from the speci fied one by ne twork parameter . Check that [Model name], [Module t[...]

12 - 57 12.3 Error Code Lis t 12.3.8 Error code li st (800 0 to 9000) 12 TROUBLESHOOTING 8330 CC-LINK RECEIVED DA T A ERROR CC-Link S afety informat ion CC-Link S afety info rmati o n Off/On *1 Fl ash/ On *1 St o p / Continues *1 Alway s 8331 8332 8333 8334 8400 CC IE ANOTHER MODULE DETECT ERR. Error classi fication, error item, network No ., sta t[...]

12 TROUBLESHO OTING 12.3 Error Code List 12.3.8 Erro r code list (800 0 to 9000) 12 - 58 9 EMC AN D LO W VOLT AG E DIRE CTIVE S 10 LOADING AND INST ALLA TION 11 MAINTENANCE AND INSPECT ION 12 TROUBLES HOOTING APPENDICES INDEX 8330 The rec eived comm and differs from the expected value. • Ch eck the cab le status v isually or by a line test. • H[...]

12 - 59 12.3 Error Code Lis t 12.3.8 Error code li st (800 0 to 9000) 12 TROUBLESHOOTING 8410 CC IE PRODUCT INFO. MISMA TCH Network No., sta tion N o. CC-Li nk I E Fiel d Network informat ion On On Conti nue When connect ion with safety s tations estab lished 8420 CC IE DA T A RECEPTION TIMEOUT Network No., sta tion N o. CC-Li nk I E Fiel d Network[...]

12 TROUBLESHO OTING 12.3 Error Code List 12.3.8 Erro r code list (800 0 to 9000) 12 - 60 9 EMC AN D LO W VOLT AG E DIRE CTIVE S 10 LOADING AND INST ALLA TION 11 MAINTENANCE AND INSPECT ION 12 TROUBLES HOOTING APPENDICES INDEX 8410 Safety s tation product i nformation mismatc h ("Mode l name" or "Product ion informat ion" of a sa[...]

12 - 61 12.3 Error Code Lis t 12.3.8 Error code li st (800 0 to 9000) 12 TROUBLESHOOTING 8425 CC IE DA T A RECEPTION TIMEOUT Network No., sta tion N o. CC-Li nk I E Fiel d Network informat ion On On Conti nue Al way s Error Code (SD0) Error Message Common Information (SD5 to 15) Individual Information (SD16 to 26) LED S t atus CP U Operat ion Statu[...]

12 TROUBLESHO OTING 12.3 Error Code List 12.3.8 Erro r code list (800 0 to 9000) 12 - 62 9 EMC AN D LO W VOLT AG E DIRE CTIVE S 10 LOADING AND INST ALLA TION 11 MAINTENANCE AND INSPECT ION 12 TROUBLES HOOTING APPENDICES INDEX 8425 Safety mo nitoring timeout e rror (A timeout error oc curred during safety commu nicatio n.) • Ch eck that the follow[...]

12 - 63 12.3 Error Code Lis t 12.3.8 Error code li st (800 0 to 9000) 12 TROUBLESHOOTING 8426 CC IE DA T A RECEPTION TIMEOUT Network No., sta tion N o. CC-Li nk I E Fiel d Network informat ion On On Conti nue Al way s 8430 CC IE RECEIVED DA T A ERROR Network No., sta tion N o. CC-Li nk I E Fiel d Network informat ion On On Conti nue Always 8431 843[...]

12 TROUBLESHO OTING 12.3 Error Code List 12.3.8 Erro r code list (800 0 to 9000) 12 - 64 9 EMC AN D LO W VOLT AG E DIRE CTIVE S 10 LOADING AND INST ALLA TION 11 MAINTENANCE AND INSPECT ION 12 TROUBLES HOOTING APPENDICES INDEX 8426 Safety mo nitoring timeout e rror (A timeout error oc curred during safety commu nicatio n.) • Ch eck that the follow[...]

12 - 65 12.4 Clea ring an erro r 12 TROUBLESHOOTING 12. 4 Clea ring an er ror An error can be cl eared as far as the CP U module c ontinues its operation regardles s of th e error . The c ontinuatio n error can be checked by the O N status of the correspo nding bit of SD81 (C ause of er ror). T a ble12.9 l ists the con tinuation errors and t heir c[...]

12 TROUBLESHO OTING 12.4 Cl earing an e rror 12 - 66 9 EMC AN D LO W VOLT AG E DIRE CTIVE S 10 LOADING AND INST ALLA TION 11 MAINTENANCE AND INSPECT ION 12 TROUBLES HOOTING APPENDICES INDEX T o can cel the e rrors, foll ow the steps shown below . 1) Read the s pecial re gister SD8 1 with GX Developer and confi rm the ca use of the cont inuation e r[...]

12 - 67 12.4 Clea ring an erro r 12 TROUBLESHOOTING POINT 1. When th e error i s canceled with the error code to b e canceled stored i n the SD50, the l ower one d igit of the code is neglecte d. (Exa mple ) If error c odes 2100 and 2106 o ccur , and error co de 2100 to can cel error code 2 106. If error codes 210 0 and 2125 occu r , error code 21 [...]

12 TROUBLESHO OTING 12.5 Err or codes return ed to r equest source d uring communicat ion with CPU m odule 12 - 68 9 EMC AN D LO W VOLT AG E DIRE CTIVE S 10 LOADING AND INST ALLA TION 11 MAINTENANCE AND INSPECT ION 12 TROUBLES HOOTING APPENDICES INDEX 12.5 E rror co des retu rned to requ est sou rce dur ing commu nicat ion with CPU module The CPU m[...]

12 - 69 12.5 Error codes returned to request source during commun ication with C PU mod ule 12 TROUBLESHOOTING T ab le12.10 Error co de (Continue) Error code (Hexadecimal) E rror item Error det ails Corrective action 4021 H CPU file related error The specified drive memory does not exist or there is an error . • Check the specified drive memory s[...]

12 TROUBLESHO OTING 12.5 Err or codes return ed to r equest source d uring communicat ion with CPU m odule 12 - 70 9 EMC AN D LO W VOLT AG E DIRE CTIVE S 10 LOADING AND INST ALLA TION 11 MAINTENANCE AND INSPECT ION 12 TROUBLES HOOTING APPENDICES INDEX T able12.10 Error code (Continue) Error code (Hexade cimal) Error item Error det ails Corrective a[...]

12 - 71 12.5 Error codes returned to request source during commun ication with C PU mod ule 12 TROUBLESHOOTING T ab le12.10 Error co de (Continue) Error code (Hexadecimal) E rror item Error det ails Corrective action 408A H Other errors The file capacity was exceeded by the write during Run. • Check the capacity of the specif ied program file. ?[...]

12 TROUBLESHO OTING 12.5 Err or codes return ed to r equest source d uring communicat ion with CPU m odule 12 - 72 9 EMC AN D LO W VOLT AG E DIRE CTIVE S 10 LOADING AND INST ALLA TION 11 MAINTENANCE AND INSPECT ION 12 TROUBLES HOOTING APPENDICES INDEX T able12.10 Error code (Continue) Error code (Hexade cimal) Error item Error det ails Corrective a[...]

12 - 73 12.5 Error codes returned to request source during commun ication with C PU mod ule 12 TROUBLESHOOTING T ab le12.10 Error co de (Continue) Error code (Hexadecimal) E rror item Error det ails Corrective action 41CB H File-related errors The file name is specified in a wrong m ethod. Execute again after checking the file name. 41CC H The spec[...]

12 TROUBLESHO OTING 12.5 Err or codes return ed to r equest source d uring communicat ion with CPU m odule 12 - 74 9 EMC AN D LO W VOLT AG E DIRE CTIVE S 10 LOADING AND INST ALLA TION 11 MAINTENANCE AND INSPECT ION 12 TROUBLES HOOTING APPENDICES INDEX T able12.10 Error code (Continue) Error code (Hexade cimal) Error item Error det ails Corrective a[...]

12 - 75 12.5 Error codes returned to request source during commun ication with C PU mod ule 12 TROUBLESHOOTING T ab le12.10 Error co de (Continue) Error code (Hexadecimal) E rror item Error det ails Corrective action 42AD H Already started in the same starting source The online operation started b efore is in the continued status due to some reason[...]

12 TROUBLESHO OTING 12.5 Err or codes return ed to r equest source d uring communicat ion with CPU m odule 12 - 76 9 EMC AN D LO W VOLT AG E DIRE CTIVE S 10 LOADING AND INST ALLA TION 11 MAINTENANCE AND INSPECT ION 12 TROUBLES HOOTING APPENDICES INDEX T able12.10 Error code (Continue) Error code (Hexade cimal) Error item Error det ails Corrective a[...]

12 - 77 12.6 Spe cial Relay Li st 12 TROUBLESHO OTING 12.6 S pecial Relay List S pecia l relay s, SM, ar e inter nal relays whose ap plicatio ns are f ixed in t he progr ammable controlle r . For this reason, the y cannot be used by sequence p rograms i n the sam e way as t he normal internal relays. However , th ey can b e turned ON or OFF a s nee[...]

9 EMC AN D LO W VOLT AG E DIRE CTIVE S 10 LOADING AND INST ALLA TION 11 MAINTENANCE AND INSPECT ION 12 TROUBLES HOOTING APPENDICES INDEX 12 TROUBLESHO OTING 12.6 Spec ial Relay Li st 12 - 78 (1) Diagn ostic In formation T able12.12 Descriptions of the special relay headings Number Name Meaning E xplanat ion Set by (When Se t) Corre spondi ng CPU SM[...]

12 - 79 12.6 Spe cial Relay Li st 12 TROUBLESHO OTING (2) Sys tem informa tion T able12.13 Special relay Number Name Me aning Exp lanation Set by (Whe n Set) Corresp ondi ng CPU SM203 STOP contact STOP statu s • Turns ON when the CPU is i n STOP status. S (S tatus c hange) QS SM210 Clock data set request OFF: Ig nored ON: S et r equest • Writes[...]

9 EMC AN D LO W VOLT AG E DIRE CTIVE S 10 LOADING AND INST ALLA TION 11 MAINTENANCE AND INSPECT ION 12 TROUBLES HOOTING APPENDICES INDEX 12 TROUBLESHO OTING 12.6 Spec ial Relay Li st 12 - 80 (3) Sy stem cl ocks/count ers T able12.14 Special relay Number Name Mean ing Expl anati on Set by (When Se t) Corre spondi ng CPU SM400 Always ON • Normally [...]

12 - 81 12.6 Spe cial Relay Li st 12 TROUBLESHO OTING (4) Safet y CPU (5) Boot oper ation (6) Instr uction-Rel ated Special Rela ys (7) CC-Link S afety T able12.15 Special relay Number Name Me aning Exp lanation Set by (Whe n Set) Corresp ondi ng CPU SM560 TEST MODE flag OFF : Other than TE ST MODE ON : T EST MODE • Turns ON when operat ing on th[...]

9 EMC AN D LO W VOLT AG E DIRE CTIVE S 10 LOADING AND INST ALLA TION 11 MAINTENANCE AND INSPECT ION 12 TROUBLES HOOTING APPENDICES INDEX 12 TROUBLESHO OTING 12.6 Spec ial Relay Li st 12 - 82 (8) CC-Link IE Field Netwo rk * 1: This applies when the s erial number (first five digit s) of the C PU module is "13042" or later . T able12.19 Spe[...]

12 - 83 12.7 Spe cial Register List 12 TROUBLESHOOTING 12.7 S pec ial Reg ister Li st The sp ecial regi sters, S D, are in ternal regi sters w ith fixed applicat ions in th e progra mmable controlle r . For this reason, it is not pos sible t o use these r egisters in seque nce programs in the s ame way that n ormal regi sters ar e used. However , d[...]

12. 7 Spec ial Regis ter Lis t 12 - 84 12 TROUBLESHOOTIN G 9 EMC AN D LO W VOLT AG E DIRE CTIVE S 10 LOADING AND INST ALLA TION 11 MAINTENANCE AND INSPECT ION 12 TROUBLES HOOTING APPENDICES INDEX (1) Diagn ostic In formation T able12.20 Special register Number Name Me aning Expl anation Se t by (When s et) Corre s pond ing CPU SD0 Diagnostic erro r[...]

12 - 85 12.7 Spe cial Register List 12 TROUBLESHOOTING Remark *3 : Ext ensions are shown i n T able12 .21. T able12.20 Special register Number Name Meaning Explan ation Set by (When s et) Corr espond ing CPU SD5 Error common information Error comm on information • Comm on informa tion corres ponding to the er ror codes (SD0) is st or ed here. •[...]

12. 7 Spec ial Regis ter Lis t 12 - 86 12 TROUBLESHOOTIN G 9 EMC AN D LO W VOLT AG E DIRE CTIVE S 10 LOADING AND INST ALLA TION 11 MAINTENANCE AND INSPECT ION 12 TROUBLES HOOTING APPENDICES INDEX T able12.20 Special register Number Name Me aning Expl anation Se t by (When s et) Corre s pond ing CPU SD5 Erro r common information Error co mmon inf or[...]

12 - 87 12.7 Spe cial Register List 12 TROUBLESHOOTING T able12.20 Special register Number Name Meaning Explan ation Set by (When s et) Corr espond ing CPU SD1 6 Error individual information Error individual information • Indivi dual informat ion cor res pondi ng to erro r codes (S D0) is stor ed here. • There ar e the fol lowing te n differ en[...]

12. 7 Spec ial Regis ter Lis t 12 - 88 12 TROUBLESHOOTIN G 9 EMC AN D LO W VOLT AG E DIRE CTIVE S 10 LOADING AND INST ALLA TION 11 MAINTENANCE AND INSPECT ION 12 TROUBLES HOOTING APPENDICES INDEX T able12.20 Special register Number Name Me aning Expl anation Se t by (When s et) Corre s pond ing CPU SD16 Erro r individu al information Error ind ivid[...]

12 - 89 12.7 Spe cial Register List 12 TROUBLESHOOTING T able12.20 Special register Number Name Meaning Explan ation Set by (When s et) Corr espond ing CPU SD2 7 Dia gnost ics error C PU identifier CPU identifier (CPU A/CPU B) • The i dentifier of the CPU module th at issued th e diagn ostics error ( SD0 to S D26) is s tored. 0001H : CPU A 0002H [...]

12. 7 Spec ial Regis ter Lis t 12 - 90 12 TROUBLESHOOTIN G 9 EMC AN D LO W VOLT AG E DIRE CTIVE S 10 LOADING AND INST ALLA TION 11 MAINTENANCE AND INSPECT ION 12 TROUBLES HOOTING APPENDICES INDEX T able12.20 Special register Number Name Me aning Expl anation Se t by (When s et) Corre s pond ing CPU SD81 Cause of erro r Cause of er ror • When a co[...]

12 - 91 12.7 Spe cial Register List 12 TROUBLESHOOTING (2) Sys tem informa tion T able12.22 Special register Number Name Meaning Explan ation Set by (When s et) Corr espond ing CPU SD2 00 S tatus of switch S tatus of CP U switch • The CPU switch status is sto red in the following format. S (Every END) QS SD201 LED status S tat us of CPU-LED • T[...]

12. 7 Spec ial Regis ter Lis t 12 - 92 12 TROUBLESHOOTIN G 9 EMC AN D LO W VOLT AG E DIRE CTIVE S 10 LOADING AND INST ALLA TION 11 MAINTENANCE AND INSPECT ION 12 TROUBLES HOOTING APPENDICES INDEX T able12.22 Special register Number Name Me aning Expl anation Se t by (When s et) Corre s pond ing CPU SD210 Clock da ta Clock data (year , month) • Th[...]

12 - 93 12.7 Spe cial Register List 12 TROUBLESHOOTING T able12.22 Special register Number Name Meaning Explan ati on Set by (When s et) Corr espond ing CPU SD242 Installed Q base presence/ absenc e Base type different iation 0: Base no t installed 1: QS**B is installed S (Initial ) QS SD243 No. of base slots (Ope ration status) No. of ba se slots [...]

12. 7 Spec ial Regis ter Lis t 12 - 94 12 TROUBLESHOOTIN G 9 EMC AN D LO W VOLT AG E DIRE CTIVE S 10 LOADING AND INST ALLA TION 11 MAINTENANCE AND INSPECT ION 12 TROUBLES HOOTING APPENDICES INDEX (3) Sy stem cl ocks/count ers SD340 Ethernet informat i on Numb er of modul es moun ted • Indicates the number o f moun ted Etherne t modul es. S (Initi[...]

12 - 95 12.7 Spe cial Register List 12 TROUBLESHOOTING (4) S can in forma tion T able12.24 Special register Number Name Meaning Explan ation Set by (When s et) Corr espond ing CPU SD5 20 Current s can time Curr ent scan time (in 1 ms unit s) • The cur rent scan t ime is stor ed into S D520 and S D521. (Measur ement is made in 1 00 s units.) SD520[...]

12. 7 Spec ial Regis ter Lis t 12 - 96 12 TROUBLESHOOTIN G 9 EMC AN D LO W VOLT AG E DIRE CTIVE S 10 LOADING AND INST ALLA TION 11 MAINTENANCE AND INSPECT ION 12 TROUBLES HOOTING APPENDICES INDEX (5) Safet y CPU (6) Memor y T able12.25 Special register Number Name Me aning Expl anation Se t by (When s et) Corre s pond ing CPU SD560 Safety CPU opera[...]

12 - 97 12.7 Spe cial Register List 12 TROUBLESHOOTING (7) CC-Link S afety T able12.27 Special register Number Name Me ani ng Explan ation Set by (When s et) Corresp ondi ng CPU SD1000 to SD1003 Safety remote station specification (CC-Link Safety master module 1) 0: No safety remote station specification 1: Safety r emote stat io n specification ?[...]

12. 7 Spec ial Regis ter Lis t 12 - 98 12 TROUBLESHOOTIN G 9 EMC AN D LO W VOLT AG E DIRE CTIVE S 10 LOADING AND INST ALLA TION 11 MAINTENANCE AND INSPECT ION 12 TROUBLES HOOTING APPENDICES INDEX T able12.26 Special register Number Name Mean ing Explan ation Se t by (Whe n set) Corre spondi ng CPU SD1076 to SD1079 Safety station interlock cancel re[...]

12 - 99 12.7 Spe cial Register List 12 TROUBLESHOOTING T able12.26 Special register Number Name Meaning Explan ation Set by (When s et) Corr espond ing CPU SD1272 to SD1275 Safety station interlock status (CC- Link Safety master module 2) 0: Interlock i s not e xec uted 1: During interlock Bit corr esponding t o the s tation number turns 1 w hen th[...]

12. 7 Spec ial Regis ter Lis t 12 - 100 12 TROUBLESHOOTIN G 9 EMC AN D LO W VOLT AG E DIRE CTIVE S 10 LOADING AND INST ALLA TION 11 MAINTENANCE AND INSPECT ION 12 TROUBLES HOOTING APPENDICES INDEX (8) CC-Link IE Field Netwo rk T able12.27 Special register Number Name Me aning Explanat ion Set by (When set) Corre spondi ng CPU SD1400 to SD1407 Setti[...]

12 - 101 12.7 Spe cial Re gister Lis t 12 TROUBLESHOOTING * 1: This applies when the s erial number (first five digits ) of the CPU m odule is "13042" or later . T able12.28 Special register Number Name Meaning Explan ation Set by (When s et) Corr espond ing CPU SD1700 to SD1707 Safety station interlock status 0: Not interlocked 1: Inter [...]

APPENDICES Appendix 1 Extern al D ime nsions Appendix 1.1 CPU module App - 1 9 EMC AN D LO W VOLT AG E DIRE CTIVE S 10 LOADING AND INST ALLA TION 11 MAINTENANCE AND INSPECT ION 12 TROUBLES HOOTING APPENDICES INDEX APPENDICES Append ix 1 Externa l Dimens ions Appendix 1.1 CPU modu le (1) QS001JCPU Unit : mm (inch) Figure App.1 QS001CP U QS001CPU USB[...]

App - 2 Appendix 1 External Dime nsions Appendi x 1.2 Power sup ply modu le APPENDICES Appendix 1.2 P ower supply modu le (1) QS061P-A1,QS061P-A2 Unit : mm (inch) Figure App.2 QS061P-A1,QS061P -A2 QS061P-A1 POWER PULL 98 (3.86) 115 (4.53) 55.2 (2.17)[...]

APPENDICES Appendix 1 Extern al D ime nsions Appendi x 1.3 Main bas e unit App - 3 9 EMC AN D LO W VOLT AG E DIRE CTIVE S 10 LOADING AND INST ALLA TION 11 MAINTENANCE AND INSPECT ION 12 TROUBLES HOOTING APPENDICES INDEX Appendix 1.3 Main bas e unit (1) QS034B Unit : mm (inch) Figure App.3 QS034B OUT I/O3 I/O2 I/O1 I/O0 CPU POWER b1 a1 245 (9.65) 22[...]

App - 4 Appendix 2 Safety CPU Mo dule Upgrade APPENDICES Append ix 2 Safe ty CPU Modul e Upgrad e (1) Additional functions and availabi lity of the functions accordi ng to the version of GX Developer T ab leApp.1 Addition al functions and avai lability of the fu nctions according to the v ersion of GX Develo per New function Compatible function ver[...]

APPENDICES Appendix 2 Safety CPU M odule U pgrade App - 5 9 EMC AN D LO W VOLT AG E DIRE CTIVE S 10 LOADING AND INST ALLA TION 11 MAINTENANCE AND INSPECT ION 12 TROUBLES HOOTING APPENDICES INDEX Increasi ng of the number of refresh para meter settings for CC-Link IE Controller Ne twork ( CC-Lin k IE Cont roller Network R eference Manual) A 14052 or[...]

App - 6 Appendix 3 Precautions for Ba ttery Transportati on APPENDICES Append ix 3 Precau tions for Ba ttery T ranspo rtation When tra nsporting lithium b atteries, ma ke sur e to treat t hem based on the trans port regulat ions (1) Controlled models The ba tteries for the QS Serie s CPU modu le are cla ssified as shown in T ableAp p.2 (2) T ranspo[...]

APPENDICES Appendix 4 Handling of B atteries and De vices wit h Built-in Batte ries in EU Member States Appe ndix 4 .1 Disp osal precau tions App - 7 9 EMC AN D LO W VOLT AG E DIRE CTIVE S 10 LOADING AND INST ALLA TION 11 MAINTENANCE AND INSPECT ION 12 TROUBLES HOOTING APPENDICES INDEX Append ix 4 Han dling of Ba tteri es and Devi ces with B uilt-i[...]

App - 8 Appendix 4 Handling of Ba tteries and Devices with Bui l t-in Ba tteries in EU Member States Appendi x 4.2 Exportation precautions APPENDICES Appendix 4.2 Exportation precaution s The new E U Batter y Directive ( 2006/66/E C) requir es the follo wing whe n marketin g or exporting batteries a nd/or dev ices with b uilt-in batt eries to EU me[...]

APPENDICES Appendix 4 Handling of B atteries and De vices wit h Built-in Batte ries in EU Member States Appendix 4.2 Exportation p recautions App - 9 9 EMC AN D LO W VOLT AG E DIRE CTIVE S 10 LOADING AND INST ALLA TION 11 MAINTENANCE AND INSPECT ION 12 TROUBLES HOOTING APPENDICES INDEX Memo[...]

Index - 1 INDEX [0] to [9] 5VDC in ternal cur rent consu m ption . . . . . . . . 4-2,6-1 [A] Allowabl e instanta neous pow er failure per iod . . . 4-2 Annuncia tor [F] . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2 [B] Base unit External di mensions . . . . . . . . . . . . . . . . . . . App-3 Installati on and re moval of mod ule . . . [...]

Index - 2 9 EMC AN D LO W VOLT AG E DIRE CTIVE S 10 LOADING AND INST ALLA TION 11 MAINTENANCE AND INSPECT ION 12 TROUBLES HOOTING APPENDICES INDEX [P] Part names Base unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-2 Power sup ply module . . . . . . . . . . . . . . . . . . . . . 5-4 Periodic Inspection . . . . . . . . . . . . . .[...]

W ARRANTY Please confirm the foll owing produ ct warra nty details before usi ng this produ ct. 1. Limited Warranty and Prod uct Support. a. Mitsubishi Electric Com pany ("ME LCO") warra nts that for a peri od of eighteen (18) mont hs after date of del ivery from th e poin t of man ufacture or on e year from dat e of Custom er's purc[...]

g. The Pro duct i nformat ion and stat ements contai ned on MELCO's w ebsite an d in catal og s, ma nuals, technic al bull etins or othe r mater ials pr ovide d by MELCO ar e provid ed as a guide fo r Custom er' s use. They do not c onstit ute warr anties and are not incorpor ated in the contract of sale for the Products. h. Thes e terms [...]

Microsof t, Windows, Windows V ist a, Wind ows NT , Windows XP , Windows Serv er , V isio, Excel, Powe rPoint, Visual Basic, Visua l C++, and Acce ss are either reg istered tradem arks or tra demarks of Mic rosoft Corp oration in the U nited S tates, Japan , and other countr ies. Intel, Penti um, and Celero n are e ither reg istered tra demarks or [...]

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SH(NA)- 080626ENG -K(1 502 )M EE MODEL: QSCPU-U-HH-E MODEL CODE: 13JR92 Specifications subject to change without notice. When exported from Japan, this manual does not require application to the Ministry of Economy, Trade and Industry for service transaction permission. HEAD OFFICE : TOKYO BUILDING, 2-7-3 MARUNOUCHI, CHIYODA-KU, TOKYO 100-8310, JAP[...]