Multiquip DCA45USI2 manual

THIS MANU AL MUST A CCOMP ANY THE EQ UIPMENT A T ALL TIMES. To fi nd the latest revision of this publication, visit our website at: www .m ultiquip.com Re vision #0 (01/12/11) OPERA TION AND P AR TS MANUAL ® MODEL DCA45USI2 60HZ WHISPER W A TT™ GENERA TOR (ISUZU BU-4JJ1T DIESEL ENGINE) P AR TS LIST NO. M1870400004[...]

P A GE 2 — DCA45USI2 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #0 (01/12/11) PROPOSITION 65 W ARNING Diesel engine exhaust and some of[...]

DCA45USI2 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #0 (01/12/11) — P A GE 3 If you belie ve that your v ehicle has a defect that could cause a crash or could cause injur y or death, you should immediately inf or m the National Highway T raffi c Safety Administr ation (NHTSA) in addition to notifying Multiquip at 1-800-421-12[...]

P A GE 4 — DCA45USI2 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #0 (01/12/11) T ABLE OF CONTENTS DCA45USI2 Generator Proposition 65 Warning ........................................... 2 Repor ting Safety Def ects ......................................... 3 T able Of Contents .................................................... [...]

DCA45USI2 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #0 (01/12/11) — P A GE 5 P AR TS ORDERING PROCEDURES www .multiquip .com Or dering par ts has never been easier! Choose fr om three easy options: WE A CCEPT ALL MAJOR CREDIT CARDS! When or dering par ts, please supply: ❒ Dealer Account Number ❒ Dealer Name and Address ❒[...]

P A GE 6 — DCA45USI2 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #0 (01/12/11) SAFETY INFORMA TION Do not operate or service the equipment before reading the entire manual. Safety precautions should be f ollow ed at all times when operating this equipment. Failure to read and understand the saf ety messages and operating instruc[...]

DCA45USI2 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #0 (01/12/11) — P A GE 7 SAFETY INFORMA TION GENERAL SAFETY CA UTION  NEVER operate this equipment without proper protectiv e clothing, shatter proof glasses, respiratory protection, hearing protection, steel-toed boots and other protective de vices required by the job or [...]

P A GE 8 — DCA45USI2 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #0 (01/12/11) SAFETY INFORMA TION ENGINE SAFETY D ANGER  The engine fuel e xhaust gases contain poisonous carbon mono xide. This gas is colorless and odorless, and can cause death if inhaled.  The engine of this equipment requires an adequate free fl ow of c[...]

DCA45USI2 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #0 (01/12/11) — P A GE 9 SAFETY INFORMA TION FUEL SAFETY D ANGER  DO NO T star t the engine near spilled fuel or comb ustible fl uids. Diesel fuel is e xtremely fl ammable and its v apors can cause an e xplosion if ignited.  AL W A YS refuel in a well-ventilated area,[...]

P A GE 10 — DCA45USI2 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #0 (01/12/11) SAFETY INFORMA TION ELECTRICAL SAFETY D ANGER  DO NO T touch output terminals dur ing operation. Contact with output ter minals during operation can cause electrocution, electrical shock or b urn.  The electrical voltage required to operate the[...]

DCA45USI2 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #0 (01/12/11) — P A GE 11 SAFETY INFORMA TION B A TTER Y SAFETY D ANGER  DO NO T drop the batter y . There is a possibility that the batter y will e xplode.  DO NO T expose the battery to open fl ames, sparks, cigarettes, etc. The batter y contains combustib le gases a[...]

P A GE 12 — DCA45USI2 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #0 (01/12/11) T able 1. Generator Specifi cations Model DCA-45USI2 T ype Rev olving fi eld, self v entilated, open protected type synchronous generator Armature Connection Star with Neutral Zigzag Phase 3 Single Standby Output 49.5 kV A (39.6 kW) 28.6 KW Prime O[...]

DCA45USI2 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #0 (01/12/11) — P A GE 13 DIMENSIONS 45 F G FRONT VIEW SIDE VIEW TOP VIEW H A B C D E Figure 1. Dimensions T able 3. Dimensions Reference Letter Dimension in. (mm) Reference Letter Dimension in. (mm) A 30.55 in. (776 mm.) F 83.07 in. (2,130 mm.) B 24.37 in. (619 mm.) G 61.00 [...]

P A GE 14 — DCA45USI2 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #0 (01/12/11) INST ALLA TION Figure 2. T ypical Generator Grounding Application[...]

DCA45USI2 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #0 (01/12/11) — P A GE 15 INST ALLA TION OUTDOOR INST ALLA TION Install the generator in a area that is free of debris, bystanders , and ov erhead obstr uctions. Make sure the generator is on secure le v el ground so that it cannot slide or shift around. Also install the gene[...]

P A GE 16 — DCA45USI2 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #0 (01/12/11) GENERA TOR This generator (Figure 3) is a high quality por table (requires a trailer f or transport) power source f or telecom sites, lighting f acilities, po wer tools, submersib le pumps and other industrial and constr uction machiner y . ENGINE OP[...]

DCA45USI2 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #0 (01/12/11) — P A GE 17 MAJOR COMPONENTS 1 2 3 4 5 45 45 1000 2000 3000 3000 0 RP M AUTO MANUAL OFF/RESET LOWOIL PRESSURE HIGHCOOLANT TEMPERATURE OVERCRANK OVERSPEED ENGINERUNNING MOOOOO-20001Q 8 7 6 Figure 3. Major Components T able 4. Generator Major Components ITEM NO . [...]

P A GE 18 — DCA45USI2 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #0 (01/12/11) GENERA TOR CONTROL P ANEL Figure 4. Generator Control P anel 1000 2000 3000 0 RPM OFF W U V OFF W-U V-W U-V DECREASE INCREASE AUTO MANUAL OFF/RESET LOW OIL PRESSURE HIGH COOLANT TEMPERATURE OVERCRANK OVERSPEED ENGINE RUNNING MOOOOO-20001Q 1 2 4 3 6 7[...]

DCA45USI2 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #0 (01/12/11) — P A GE 19 NOTES[...]

P A GE 20 — DCA45USI2 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #0 (01/12/11) ENGINE OPERA TING P ANEL Figure 5. Engine Operating P anel OFF W U V OFF W-U V- W U-V DECREASE INCREASE 1000 2000 3000 0 RPM AUTO MANUAL OFF/RESET LOW OIL PRESSURE HIGH COOLANT TEMPERATURE OVERCRANK OVERSPEED ENGINE RUNNING MOOOOO-20001Q 3 4 5 6 7 11[...]

DCA45USI2 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #0 (01/12/11) — P A GE 21 The defi nitions below describe the controls and functions of the Engine Operating P anel (Figure 5). 1. P anel Light — Normally used in dar k areas or at night time. When activ ated, panel lights will illuminate. When the generator is not in use [...]

P A GE 22 — DCA45USI2 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #0 (01/12/11) OUTPUT TERMINAL P ANEL F AMILIARIZA TION OUTPUT TERMINAL P ANEL The Output T er minal Panel (Figure 6) sho wn below is located on the right-hand side (left from control panel) of the generator . Lift up on the cover to gain access to receptacles and [...]

DCA45USI2 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #0 (01/12/11) — P A GE 23 OUTPUT TERMINAL P ANEL F AMILIARIZA TION 120 V A C GFCI Receptacles There are two 120 V AC , 20 amp GFCI (Duple x Nema 5-20R) receptacles provided on the output terminal panel. These receptacles can be accessed in any v oltage selector switch positio[...]

P A GE 24 — DCA45USI2 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #0 (01/12/11) OUTPUT TERMINAL P ANEL F AMILIARIZA TION Connecting Loads Loads can be connected to the generator b y the output terminal lugs or the conv enience receptacles (Figure 11). Make sure to read the oper ation manual bef ore attempting to connect a load t[...]

DCA45USI2 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #0 (01/12/11) — P A GE 25 LOAD APPLICA TION SINGLE PHASE LO AD Alwa ys be sure to check the nameplate on the generator and equipment to insure the wattage , amperage, frequency , and voltage requirements are satisf actor ily supplied by the generator f or operating the equipm[...]

P A GE 26 — DCA45USI2 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #0 (01/12/11) GENERA TOR OUTPUTS GENERA TOR OUTPUT V OL T A GES A wide range of v oltages are av ailable to supply v oltage f or many diff erent applications. V oltages are selected by using the volta ge selector s witch (Figure 13). T o obtain some of the voltage[...]

DCA45USI2 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #0 (01/12/11) — P A GE 27 GENERA TOR OUTPUTS/GAUGE READING HO W TO READ THE A C AMMETER AND AC V OL T A GE GA UGES The A C ammeter and A C v oltmeter gauges are controlled by the A C ammeter and AC v oltmeter change-ov er s witches. Both of these s witches are located on the [...]

P A GE 28 — DCA45USI2 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #0 (01/12/11) OUTPUT TERMINAL P ANEL CONNECTIONS UVWO TERMINAL OUTPUT V OL T A GES V ar ious output voltages can be obtained using the UVW O output ter minal lugs. The v oltages at the terminals are dependent on the position of the V oltage Selector Switch and the[...]

DCA45USI2 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #0 (01/12/11) — P A GE 29 OUTPUT TERMINAL P ANEL CONNECTIONS 3Ø-480/277V UVWO T erminal Output V oltages 1. Place the voltage selector s witch in the 3Ø 480/277 position as shown in Figure 24. Figure 24. V oltage Selector Switch 3Ø-480/277V P osition 2. Connect the load wi[...]

P A GE 30 — DCA45USI2 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #0 (01/12/11) INSPECTION/SETUP CIRCUIT BREAKERS T o protect the generator from an ov er load, a 3-pole, 110 amp , main circuit break er is provided to protect the U,V , and W Output T erminals from overload. In addition two single-pole, 20 amp GFCI circuit breaker[...]

DCA45USI2 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #0 (01/12/11) — P A GE 31 INSPECTION/SETUP Refueling Procedure: 1. Level T anks — Make sure fuel cells are le vel with the ground. Failure to do so will cause fuel to spill from the tank bef ore reaching full capacity (Figure 30). Figure 30. Only Fill on Le vel Ground W ARN[...]

P A GE 32 — DCA45USI2 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #0 (01/12/11) COOLANT (ANTIFREEZE/SUMMER COOLANT/ W A TER) ISUZU recommends ISUZU antifreeze/summer coolant f or use in their engines, which can be purchased in concentrate (and mix ed with 50% demineralized w ater) or pre-diluted. See the ISUZU Engine Owner’ s [...]

DCA45USI2 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #0 (01/12/11) — P A GE 33 B A TTER Y This unit is of negative g round DO NO T connect in rev erse. Alwa ys maintain batter y fl uid lev el between the specifi ed marks. Batter y life will be shortened, if the fl uid le v el are not properly maintained. Add only distilled w[...]

P A GE 34 — DCA45USI2 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #0 (01/12/11) GENERA TOR ST AR T -UP PROCEDURE BEFORE ST ARTING 1. Place the main, G.F .C.I., and aux. circuit breakers (Figure 36) in the OFF position prior to star ting the engine. Figure 36. Main, A ux. and GFCI Circuit Breaker s (OFF) 2. Make sure the v oltage[...]

DCA45USI2 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #0 (01/12/11) — P A GE 35 GENERA TOR ST AR T -UP PROCEDURE the problem. If the engine is r unning smoothly , place the engine speed s witch (Figure 42) in the HIGH (up) position. Figure 42. Engine Speed Switch (High) 5. V er ify that the engine running status LED on the MPEC [...]

P A GE 36 — DCA45USI2 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #0 (01/12/11) GENERA TOR SHUT -DOWN PROCEDURES 2. Place the engine speed switch (Figure 54) in the “ LO W ” (down) position. Figure 54. Engine Speed Switch (Low) 3. Let the engine cool by running it at low speed f or 3-5 minutes with no load applied. 4. Place [...]

DCA45USI2 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #0 (01/12/11) — P A GE 37 * 1 Replace engine oil and fi lter at 100 hours, fi rst time only . * 2 Add “Supplemental Coolant Additiv es (SCA’S)” to recharge the engine coolant. * 3 Replace pr imary air fi lter element when restriction indicator shows a v acuum of 625 [...]

P A GE 38 — DCA45USI2 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #0 (01/12/11) MAINTENANCE If the engine is operating in v ery dusty or dr y grass conditions, a clogged air cleaner will result. This can lead to a loss of power , excessiv e carbon buildup in the comb ustion chamber and high fuel consumption. Change air cleaner m[...]

DCA45USI2 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #0 (01/12/11) — P A GE 39 CHECK OIL LEVEL Check the cr ankcase oil le v el prior to each use, or when the fuel tank is fi lled. Insuffi cient oil may cause se vere damage to the engine. Make sure the generator is le v el. The oil le v el must be between the tw o notches on [...]

P A GE 40 — DCA45USI2 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #0 (01/12/11) TRAILER MAINTENANCE TRAILER MAINTENANCE This section is intended to provide the user with generic trailer service and maintenance information. The ser vice and maintenance guidelines ref erenced in this section ref er to a wide range of trailers . Re[...]

DCA45USI2 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #0 (01/12/11) — P A GE 41 TRAILER MAINTENANCE BRAKES T railer brak es should be inspected the fi rst 200 miles of operation. This will allo w the brak e shoes and drums to seat properly . After the fi rst 200 mile inter val, inspect the brak es every 3,000 miles. If driving[...]

P A GE 42 — DCA45USI2 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #0 (01/12/11) TRAILER MAINTENANCE TIRES/WHEELS/LUG NUTS Tires and wheels are a very impor tant and cr itical components of the trailer . When specifying or replacing the trailer wheels it is impor tant the wheels, tires, and axle are properly matched. Tire W ear/I[...]

DCA45USI2 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #0 (01/12/11) — P A GE 43 TRAILER MAINTENANCE Lug Nut T orque Requirements It is e xtremely impor tant to apply and maintain proper wheel mounting torque on the trailer . Be sure to use only the f asteners matched to the cone angle of the wheel. Proper procedure f or attachme[...]

P A GE 44 — DCA45USI2 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #0 (01/12/11) TRAILER WIRING DIAGRAM Figure 62. T railer/T owing V ehicle Wiring Diagram[...]

DCA45USI2 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #0 (01/12/11) — P A GE 45 GENERA TOR WIRING DIAGRAM Figure 63. Generator Wiring Diagram[...]

P A GE 46 — DCA45USI2 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #0 (01/12/11) ENGINE WIRING DIAGRAM Figure 64. Engine Wiring Diagram[...]

DCA45USI2 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #0 (01/12/11) — P A GE 47 CONTROLLER WIRING DIAGRAM Figure 65. Engine Controller[...]

P A GE 48 — DCA45USI2 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #0 (01/12/11) TROUBLESHOOTING (GENERA TOR) Practically all breakdowns can be pre vented b y proper handling and maintenance inspections, b ut in the e v ent of a breakdown, use T able 19 sho wn below f or diagnosis of the Generator . If the problem cannot be remed[...]

DCA45USI2 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #0 (01/12/11) — P A GE 49 TROUBLESHOOTING (DIAGNOSTIC LAMP) The engine controller of this generator diagnoses prob lems that arise from the engine control system and the engine itself . Press the diagnostic button (Figure 66) on the diagnostic panel to deter mine if an engine[...]

P A GE 50 — DCA45USI2 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #0 (01/12/11) EXPLANA TION OF CODE IN REMARKS COLUMN The f ollo wing section e xplains the diff erent symbols and remarks used in the P ar ts section of this manual. Use the help numbers f ound on the back page of the manual if there are any questions . SAMPLE P A[...]

DCA45USI2 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #0 (01/12/11) — P A GE 51 SUGGESTED SP ARE P AR TS DCA45USI2 WHISPER W A TT GENERA T OR WITH ISUZU BU-4JJ1T DIESEL ENGINE 1 to 3 units QTY . P/N DESCRIPTION 5............8980188580 .......... CARTRIDGE , OIL FIL TER 5............8980088400 .......... FIL TER, FUEL, ELEMENT , [...]

P A GE 52 — DCA45USI2 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #0 (01/12/11) GENERA TOR ASSY .[...]

DCA45USI2 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #0 (01/12/11) — P A GE 53 GENERA TOR ASSY . NO . P ART NO . P ART NAME QTY . REMARKS 1 B3110001102 RO T OR ASSY . 1 1- 1 FIELD ASSY . 1 1- 2 0601820083 RECTIFIER 3 1- 3 0601822664 ZNR 1 1- 4 B3120100804 HOLDER, ZNR 1 1- 5 B3120100604 INSULA T OR W ASHER 3 1- 6 B3120100704 INS[...]

P A GE 54 — DCA45USI2 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #0 (01/12/11) CONTROL BOX ASSY .[...]

DCA45USI2 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #0 (01/12/11) — P A GE 55 NO . P ART NO . P ART NAME QTY . REMARKS 1 M1213001212 CONTROL BO X 1 1- 1 0330000180 EDGING 2 1- 2 0330000615 EDGING 1 1- 3 0330000245 EDGING 2 2 0601808825 CIRCUIT BREAKER,3P 1 3 0021005080 MA CHINE SCREW 4 4 0601823863 RELA Y UNIT 2 5 0027104016 M[...]

P A GE 56 — DCA45USI2 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #0 (01/12/11) CONTROL BOX ASSY .[...]

DCA45USI2 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #0 (01/12/11) — P A GE 57 CONTROL BOX ASSY . NO . P ART NO . P ART NAME QTY . REMARKS 31 M2260600104 BRACKET , SENSOR 1 32 0027105016 MA CHINE SCREW 2 33 0027105016 MA CHINE SCREW 2 34 8942481610 RELA Y , ST ARTER ....................................... 1 ............... REPL[...]

P A GE 58 — DCA45USI2 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #0 (01/12/11) CONTROL BOX ASSY .[...]

DCA45USI2 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #0 (01/12/11) — P A GE 59 CONTROL BOX ASSY . NO . P ART NO . P ART NAME QTY . REMARKS 61 0021004040 MA CHINE SCREW 2 61A 0207004000 HEX. NUT 2 62 0601831340 SWITCH 1 63 0602103092 ALARM LAMP 3 63A 0601810245 BULB , DC18V 3 64 0602120095 T A CHOMETER 1 65 0602122093 OIL PRESSU[...]

P A GE 60 — DCA45USI2 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #0 (01/12/11) ENGINE AND RADIA TOR ASSY .[...]

DCA45USI2 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #0 (01/12/11) — P A GE 61 ENGINE AND RADIA TOR ASSY . NO . P ART NO . P ART NAME QTY . REMARKS 1 M1923200114 ENGINE, ISUZU BU- 4JJ1T 1A 8980388550 F AN BEL T .................................................... 1 ................ REPLACES P/N 0602015255 1-1 8980188580 CARTRID[...]

P A GE 62 — DCA45USI2 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #0 (01/12/11) ENGINE AND RADIA TOR ASSY . (CONTINUED)[...]

DCA45USI2 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #0 (01/12/11) — P A GE 63 ENGINE AND RADIA TOR ASSY . (CONTINUED) NO . P ART NO . P ART NAME QTY . REMARKS 41 M9200200004 PLUG 1 43 0602022561 90° ELBOW 1 44 0603306590 CONNECT OR 45 0603300285 LOCKNUT 1 46 0605511395 V AL VE 1 47 0603306395 HOSE JOINT 1 48 0602021070 CAP 49[...]

P A GE 64 — DCA45USI2 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #0 (01/12/11) OUTPUT TERMINAL ASSY . ADD THE FOLLOWING DIGITS AFTER THE P ART NUMBER WHEN ORDERING ANY P AINTED P ANEL T O INDICA TE COLOR OF UNIT: 1-ORANGE 5-BLACK 2-WHITE 6-CA TERPILLAR YELLOW 3-SPECTR UM GREY 7-CA TO GOLD 4-SUNBEL T GREEN 8-RED THE SERIAL NUMBE[...]

DCA45USI2 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #0 (01/12/11) — P A GE 65 OUTPUT TERMINAL ASSY . NO . P ART NO . P ART NAME QTY . REMARKS 1 M1230700103 TERMINAL P ANEL 1 2 M9220100204 OUTPUT TERMINAL BOL T 5 3 M9220100104 TIE SCREW 5 4 0039310000 HEX. NUT 10 5 0040010000 W ASHER, LOCK 15 6 0041410000 W ASHER, FLA T 20 7 00[...]

P A GE 66 — DCA45USI2 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #0 (01/12/11) BA TTER Y ASSY .[...]

DCA45USI2 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #0 (01/12/11) — P A GE 67 BA TTER Y ASSY . NO . P ART NO . P ART NAME QTY . REMARKS 1 0602220187 BA TTER Y 1 2 M9310500014 BA TTER Y SHEET 1 3 M9103000304 BA TTER Y BAND 1 4 06022 20920 BA TTER Y BOL T SET 2 5 0040006000 W ASHER, LOCK 2 6 M1347200004 BA TTER Y CABLE 1 7 M1347[...]

P A GE 68 — DCA45USI2 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #0 (01/12/11) MUFFLER ASSY .[...]

DCA45USI2 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #0 (01/12/11) — P A GE 69 MUFFLER ASSY . NO . P ART NO . P ART NAME QTY . REMARKS 1 M1331100102 MUFFLER 1 2 0017112030 HEX HEAD BOL T 4 3 M1333002903 EXHA UST PIPE 1 4 8943690210 GASKET ......................................................1 ................ REPLACES P/N 0602[...]

P A GE 70 — DCA45USI2 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #0 (01/12/11) FUEL T ANK ASSY .[...]

DCA45USI2 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #0 (01/12/11) — P A GE 71 FUEL T ANK ASSY . NO . P ART NO . P ART NAME QTY . REMARKS 1 M2363000102 FUEL T ANK 1 1- 1 0605505070 FUEL T ANK CAP 1 1- 2 0605501072 FUEL SENDER UNIT 1 1-2A 0605516090 GASKET 1 2 M1364200004 T ANK BAND 2 3 M1363200404 T ANK BAND 2 4 M9310500104 SUP[...]

P A GE 72 — DCA45USI2 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #0 (01/12/11) ENCLOSURE ASSY .[...]

DCA45USI2 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #0 (01/12/11) — P A GE 73 ENCLOSURE ASSY . NO . P ART NO . P ART NAME QTY . REMARKS 1 M1413003102 BASE 1 1A M1493000404 ACOUSTIC SHEET 1 2 M1414800003 ENVIRONMENT AL T ANK 1 3 0603306797 PLUG, 1-1/2" 1 4 0017110040 HEX. HEAD BOL T 8 5 M1423002002 FRONT FRAME 1 5A M149310[...]

P A GE 74 — DCA45USI2 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #0 (01/12/11) ENCLOSURE ASSY . (CONTINUED)[...]

DCA45USI2 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #0 (01/12/11) — P A GE 75 ENCLOSURE ASSY . (CONTINUED) NO . P ART NO . P ART NAME QTY . REMARKS 35 0019208020 HEX. HEAD BOL T 6 36 M1444200003 REAR DOOR 1 37 M1444600004 WINDOW PLA TE 1 38 020730600C HEX. NUT 8 38A 004120600C W ASHER, FLA T 8 39 M9113000002 DOOR HANDLE ASS&ap[...]

P A GE 76 — DCA45USI2 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #0 (01/12/11) RUBBER SEALS ASSY .[...]

DCA45USI2 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #0 (01/12/11) — P A GE 77 RUBBER SEALS ASSY . NO . P ART NO . P ART NAME QTY . REMARKS 1 0229200950 SEAL RUBBER 1 2 0228901425 SEAL RUBBER 1 3 0228900900 SEAL RUBBER 1 4 0229400900 SEAL RUBBER 1 5 0228900795 SEAL RUBBER 1 6 0228900630 SEAL RUBBER 1 7 0229400445 SEAL RUBBER 1 [...]

P A GE 78 — DCA45USI2 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #0 (01/12/11) NAMEPLA TE AND DECALS ASSY .[...]

DCA45USI2 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #0 (01/12/11) — P A GE 79 NAMEPLA TE AND DECALS ASSY . NO . P ART NO . P ART NAME QTY . REMARKS 1 M1550000204 DECAL; NO TE ........................................................... 1 ........... M15000020 2 M1550000703 DECAL; A UXILIAR Y OUTPUT .............................[...]

P A GE 80 — DCA45USI2 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #0 (01/12/11) TERMS AND CONDITIONS OF SALE — P AR TS P A YMEN T TERMS T er ms of payment for parts are net 3 0 days. FREIGHT P OLIC Y All parts orders will be shipped collect or prepaid with the c harges add ed to the invoice. All shipments are F .O .B. point of[...]

DCA45USI2 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #0 (01/12/11) — P A GE 81 NOTES[...]

OPERA TION AND P AR TS MANUAL Y our Local Dealer is: HERE’S HOW TO GET HELP PLEASE HA VE THE MODEL AND SERIAL NUMBER ON-HAND WHEN CALLING UNITED ST A TES Multiquip Corporate Offi ce MQ P arts Depar tment 18910 Wilmington A v e. Carson, CA 90746 Contact: mq@multiquip .com T el. (800) 421-1244 F ax (800) 537-3927 800-427-1244 310-537-3700 F ax: 80[...]