Multiquip DCA800SSK2 manual

THIS MANU AL MUST A CCOMP ANY THE EQ UIPMENT A T ALL TIMES. To fi nd the latest revision of this publication, visit our website at: www .mqpo wer .com WHISPER W A TT™ SERIES MODEL DCA800SSK2 60HZ GENERA TOR (STD.) (KOMA TSU SAA6D170E-3 DIESEL ENGINE) P AR TS LIST NO. C5871301004 Re vision # (09/03/09) OPERA TION AND P AR TS MANUAL[...]

P A GE 2 — DCA800SSK2 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #0 (09/03/09) PROPOSITION 65 W ARNING Diesel engine exhaust and some of[...]

DCA800SSK2 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #0 (09/03/09) — P A GE 3 If you belie ve that your v ehicle has a defect that could cause a crash or could cause injur y or death, you should immediately inf or m the National Highway T raffi c Saf ety Administration (NHTSA) in addition to notifying Multiquip at 18004211244[...]

P A GE 4 — DCA800SSK2 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #0 (09/03/09) T ABLE OF CONTENTS DCA800SSK2 60 Hz Generator Proposition 65 Warning ........................................... 2 Repor ting Safety Def ects ......................................... 3 T ab le Of Contents ............................................[...]

DCA800SSK2 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #0 (09/03/09) — P A GE 5 P AR TS ORDERING PROCEDURES www .mqpo w er .com Or dering par ts has never been easier! Choose fr om three easy options: WE A CCEPT ALL MAJOR CREDIT CARDS! When or dering par ts, please supply: R Dealer Account Number R Dealer Name and Address R Ship[...]

P A GE 6 — DCA800SSK2 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #0 (09/03/09) SAFETY INFORMA TION Do not operate or service the equipment before reading the entire manual. Saf ety precautions should be f ollow ed at all times when operating this equipment. F ailure to read and understand the saf ety messages and operating inst[...]

DCA800SSK2 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #0 (09/03/09) — P A GE 7 SAFETY INFORMA TION GENERAL SAFETY CA UTION NEVER  operate this equipment without proper protectiv e clothing, shatter proof glasses, respiratory protection, hearing protection, steel-toed boots and other protective de vices required by the job or[...]

P A GE 8 — DCA800SSK2 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #0 (09/03/09) SAFETY INFORMA TION ENGINE SAFETY D ANGER The engine fuel e xhaust gases contain poisonous carbon  mono xide. This gas is colorless and odor less, and can cause death if inhaled. The engine of this equipment  requires an adequate free fl ow of[...]

DCA800SSK2 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #0 (09/03/09) — P A GE 9 SAFETY INFORMA TION FUEL SAFETY D ANGER DO NO T  star t the engine near spilled fuel or combustib le fl uids. Diesel fuel is e xtremely fl ammable and its v apors can cause an e xplosion if ignited. AL W A YS  refuel in a well-v entilated are[...]

P A GE 10 — DCA800SSK2 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #0 (09/03/09) SAFETY INFORMA TION ELECTRICAL SAFETY D ANGER DO NO T  touch output ter minals during operation. Contact with output ter minals during operation can cause electrocution, electrical shock or b urn. The electrical voltage required to  operate th[...]

DCA800SSK2 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #0 (09/03/09) — P A GE 11 SAFETY INFORMA TION B A TTER Y SAFETY D ANGER DO NO T  drop the batter y . There is a possibility that the batter y will e xplode. DO NO T  e xpose the batter y to open fl ames, sparks, cigarettes, etc. The batter y contains combustib le gase[...]

P A GE 12 — DCA800SSK2 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #0 (09/03/09) SPECIFICA TIONS Generator Specifi cations T able 1. Model DCA800SSK2 (Standard) T ype Rev olving fi eld, self v entilated, open protected type synchronous generator Armature Connection Star with Neutral Phase 3 Standby Output 880 kV A (704 kW) Pri[...]

DCA800SSK2 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #0 (09/03/09) — P A GE 13 DIMENSIONS Dimensions Figure 1. Dimensions T able 3. Reference Letter Dimension in. (mm) Reference Letter Dimension in. (mm) A 43.31 in. (1,100 mm.) H 32.68 in. (830 mm.) B 36.22 in. (920 mm.) I 39.37 in. (1000 mm.) C 27.17 in. (690 mm.) J 29.53 in.[...]

P A GE 14 — DCA800SSK2 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #0 (09/03/09) INST ALLA TION T ypical Generator Grounding Application Figure 2.[...]

DCA800SSK2 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #0 (09/03/09) — P A GE 15 INST ALLA TION OUTDOOR INST ALLA TION Install the generator in a area that is free of debris, bystanders , and ov erhead obstr uctions. Make sure the generator is on secure le v el ground so that it cannot slide or shift around. Also install the gen[...]

P A GE 16 — DCA800SSK2 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #0 (09/03/09) GENERA TOR The MQ P ower Model DCA800SSK2 is a 640 kW generator (Figure 3) that is designed as a high quality por table (requires a trailer f or transport) power source f or telecom sites, lighting f acilities, power tools, submersib le pumps and ot[...]

DCA800SSK2 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #0 (09/03/09) — P A GE 17 MAJOR COMPONENTS Major Components Figure 3. Generator Major Components T able 4. ITEM NO . DESCRIPTION 1 Air Filter Assembly 2 Muffl er Assembly 3 Fuel T ank Assembly 4 Engine Operating P anel Assembly 5 Batter y Assembly 6 Output T er minal Panel [...]

P A GE 18 — DCA800SSK2 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #0 (09/03/09) GENERA TOR CONTROL P ANEL Generator Control P anel Figure 4. The defi nitions belo w describe the controls and functions of the DCA800SSK2 Generator Control P anel (Figure 4). A C V oltmeter 1. — Indicates the output voltage present at the U ,V ,[...]

DCA800SSK2 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #0 (09/03/09) — P A GE 19 GENERA TOR CONTROL P ANEL A uto On/Off Engine Controller (MPEC) 14. — This controller has a vertical row of status LED’ s (inset), that when lit, indicate that an engine malfunction (f ault) has been detected. When a f ault has been detected the[...]

P A GE 20 — DCA800SSK2 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #0 (09/03/09) ENGINE OPERA TING P ANEL The defi nitions below describe the controls and functions of the DCA800SSK2 Engine Operating P anel (Figure 5). Battery Switch 1. — This switch should be set to the ON position during nor mal operation. When the engine h[...]

DCA800SSK2 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #0 (09/03/09) — P A GE 21 NOTES[...]

P A GE 22 — DCA800SSK2 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #0 (09/03/09) OUTPUT TERMINAL P ANEL F AMILIARIZA TION OUTPUT TERMINAL P ANEL The Output T er minal Panel (Figure 6) sho wn below is located on the righthand side (left from control panel) of the generator . Lift up on the cover to gain access to receptacles and [...]

DCA800SSK2 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #0 (09/03/09) — P A GE 23 OUTPUT TERMINAL P ANEL F AMILIARIZA TION T wist Lock Dual V oltage 240/139 V AC Receptac les There are three 240/139V , 50 amp auxiliary twistlock (CS6369) receptacles (Figure 7) provided on the output ter minal panel. . 240/139V T wistLock A uxilia[...]

P A GE 24 — DCA800SSK2 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #0 (09/03/09) LOAD APPLICA TION SINGLE PHASE LO AD Alwa ys be sure to check the nameplate on the generator and equipment to insure the wattage , amperage, frequency , and voltage requirements are satisf actor ily supplied by the generator f or operating the equip[...]

DCA800SSK2 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #0 (09/03/09) — P A GE 25 GENERA TOR OUTPUTS Generator Amperage T able 8 sho ws the maximum amps the gener ator can provide . DO NO T e xceed the maximum amps as listed. Generator Maximum Amps T able 8. Rated V oltage Maximum Amps 1Ø 120 V olt 1777.8 amps (4 wire) 1Ø 240 V[...]

P A GE 26 — DCA800SSK2 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #0 (09/03/09) GENERA TOR OUTPUTS/GAUGE READING HO W TO READ THE A C AMMETER AND AC V OL T A GE GA UGES The A C ammeter and A C v oltmeter gauges are controlled by the A C ammeter and A C v oltmeter changeov er switches. Both of these s witches are located on the [...]

DCA800SSK2 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #0 (09/03/09) — P A GE 27 OUTPUT TERMINAL P ANEL CONNECTIONS UVWO TERMINAL OUTPUT V OL T A GES V ar ious output voltages can be obtained using the UVW O output ter minal lugs. The v oltages at the terminals are dependent on the placement of the jumpers plates (6) on the V ol[...]

P A GE 28 — DCA800SSK2 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #0 (09/03/09) OUTPUT TERMINAL P ANEL CONNECTIONS 3Ø-480V UVWO T erminal Output V oltages Jumper the v oltage changeover board f or 480V 1. operation as shown in Figure 22. This confi guration uses 6 jumper plates in 3 diff erent positions. Remember there are 2 [...]

DCA800SSK2 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #0 (09/03/09) — P A GE 29 INSPECTION/SETUP CIRCUIT BREAKERS T o protect the generator from an ov er load, a 3pole, 2500 amp , main circuit break er is provided to protect the U,V , and W Output T erminals from overload. In addition, three 50 amp load circuit breakers ha v e [...]

P A GE 30 — DCA800SSK2 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #0 (09/03/09) INSPECTION/SETUP Refueling Procedure: Level T anks 1. — Mak e sure fuel cells are le vel with the ground. Failure to do so will cause fuel to spill from the tank bef ore reaching full capacity (Figure 28). Only Fill on Le vel Gr ound Figure 28. W [...]

DCA800SSK2 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #0 (09/03/09) — P A GE 31 COOLANT (ANTIFREEZE/SUMMER COOLANT/ W A TER) K omatsu recommends antifreez e/summer coolant f or use in their engines, which can be purchased in concentrate (and mix ed with 50% demineralized w ater) or prediluted. See the K omatsu Engine Owner’ s[...]

P A GE 32 — DCA800SSK2 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #0 (09/03/09) B A TTER Y This unit is of negative g round DO NO T connect in rev erse. Alwa ys maintain batter y fl uid lev el between the specifi ed marks. Batter y life will be shortened, if the fl uid le v el are not properly maintained. Add only distilled [...]

DCA800SSK2 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #0 (09/03/09) — P A GE 33 GENERA TOR ST ARTUP PROCEDURE (MANUAL) BEFORE ST ARTING If applicable perf or m the follo wing: Apply commercial power to the internal batter y charger  receptacle (to ensure good star ting) via commercial power . An e xternal power cord will be [...]

P A GE 34 — DCA800SSK2 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #0 (09/03/09) GENERA TOR ST ARTUP PROCEDURE (MANUAL) ST ARTING (MANU AL) Set the 1. battery ON/OFF switch (Figure 39) to the " ON " position. Battery Switch (ON) Figure 39. Place the 2. engine speed switc h in the " LO W " position (Figure 40)[...]

DCA800SSK2 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #0 (09/03/09) — P A GE 35 GENERA TOR ST ARTUP PROCEDURE (MANUAL) Press the 14. main circuit breaker " ON" s witch (Figure 52). Main Circuit Breaker ON Switc h Figure 52. V er ify that the main circuit breaker " 15. ON " lamp (Figure 53) is lit (ON). Main [...]

P A GE 36 — DCA800SSK2 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #0 (09/03/09) D ANGER Bef ore connecting this generator to any building’ s electr ical system, a licensed electrician must install an isolation (transfer) switc h. Serious damage to the building’ s electr ical system may occur without this transf er s witch. [...]

DCA800SSK2 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #0 (09/03/09) — P A GE 37 GENERA TOR SHUTDOWN PROCEDURES NORMAL SHUTDO WN PROCEDURE T o shutdown the generator , use the following procedure: Place the three 1. auxiliary circuit breakers in the OFF position (Figure 36) Place the engine speed s witch (Figure 58) in the “LO[...]

P A GE 38 — DCA800SSK2 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #0 (09/03/09) * 1 Replace engine oil and fi lter at 100 hours, fi rst time only . * 2 Add “Supplemental Coolant Additiv es (SCA’S)” to recharge the engine coolant. * 3 Replace pr imary air fi lter element when restriction indicator shows a v acuum of 625[...]

DCA800SSK2 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #0 (09/03/09) — P A GE 39 MAINTENANCE If the engine is operating in v ery dusty or dr y grass conditions, a clogged air cleaner will result. This can lead to a loss of power , excessiv e carbon buildup in the comb ustion chamber and high fuel consumption. Change air cleaner [...]

P A GE 40 — DCA800SSK2 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #0 (09/03/09) CHECK OIL LEVEL Check the cr ankcase oil le v el prior to each use, or when the fuel tank is fi lled. Insuffi cient oil may cause se vere damage to the engine. Make sure the generator is le v el. The oil le v el must be between the tw o notches on[...]

DCA800SSK2 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #0 (09/03/09) — P A GE 41 MAINTENANCE JA CKET W A TER HEA TER AND INTERNAL B A TTER Y CHARGER 120 V A C INPUT RECEPT ACLES (OPTIONAL) This generator can be optionally equipped with two 120 V AC , 20 amp input receptacles located on the output ter minal panel. The pur pose of[...]

P A GE 42 — DCA800SSK2 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #0 (09/03/09) TRAILER MAINTENANCE TRAILER MAINTENANCE This section is intended to provide the user with generic trailer service and maintenance information. The ser vice and maintenance guidelines ref erenced in this section ref er to a wide range of trailers . R[...]

DCA800SSK2 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #0 (09/03/09) — P A GE 43 TRAILER MAINTENANCE ELECTRIC BRAKES Electrically actuated brakes (Figure 66) are similar toh ydraulic brak es. the basic difference is that h ydraulic brak es are actuated by an electromagnet. listed below are some of the advantages that electric br[...]

P A GE 44 — DCA800SSK2 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #0 (09/03/09) TRAILER MAINTENANCE TIRES/WHEELS/LUG NUTS Tires and wheels are a very impor tant and cr itical components of the trailer . When specifying or replacing the trailer wheels it is impor tant the wheels, tires, and axle are properly matched. Tire W ear/[...]

DCA800SSK2 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #0 (09/03/09) — P A GE 45 TRAILER MAINTENANCE Lug Nut T orque Requirements It is e xtremely impor tant to apply and maintain proper wheel mounting torque on the trailer . Be sure to use only the f asteners matched to the cone angle of the wheel. Proper procedure f or attachm[...]

P A GE 46 — DCA800SSK2 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #0 (09/03/09) TRAILER WIRING DIAGRAM T railer/T owing V ehicle Wiring Diagram Figure 69.[...]

DCA800SSK2 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #0 (09/03/09) — P A GE 47 GENERA TOR WIRING DIAGRAM Generator Wiring Diagram Figure 70.[...]

P A GE 48 — DCA800SSK2 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #0 (09/03/09) GENERA TOR WIRING DIAGRAM (MAIN BREAKER) Engine Wiring Diagram Figure 71.[...]

DCA800SSK2 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #0 (09/03/09) — P A GE 49 ENGINE WIRING DIAGRAM Controller Wiring Diagram Figure 72.[...]

P A GE 50 — DCA800SSK2 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #0 (09/03/09) TROUBLESHOOTING (GENERA TOR) Practically all breakdowns can be pre vented b y proper handling and maintenance inspections, b ut in the e v ent of a breakdown, use T able 16 sho wn below f or diagnosis of the Generator . If the problem cannot be reme[...]

DCA800SSK2 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #0 (09/03/09) — P A GE 51 TROUBLESHOOTING (ENGINE CONTROLLER) Practically all breakdowns can be pre vented b y proper handling and maintenance inspections, b ut in the e v ent of a breakdown, use T able 17 (Engine Controller T roubleshooting) as a basic guideline f or troubl[...]

P A GE 52 — DCA800SSK2 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #0 (09/03/09) TROUBLESHOOTING (ENGINE CONTROLLER) This generator is equipped with an electronic gov er nor for unit injection system. The engine controller (Figure 73), consists of a displa y , switches, trimmer , etc., for monitoring and f or controlling the eng[...]

DCA800SSK2 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #0 (09/03/09) — P A GE 53 NOTES[...]

P A GE 54 — DCA800SSK2 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #0 (09/03/09) EXPLANA TION OF CODE IN REMARKS COLUMN The f ollo wing section e xplains the diff erent symbols and remarks used in the P ar ts section of this manual. Use the help numbers f ound on the back page of the manual if there are any questions . SAMPLE P [...]

DCA800SSK2 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #0 (09/03/09) — P A GE 55 SUGGESTED SP ARE P AR TS DCA800SSK2 WHISPER W A TT GENERA T OR WITH K OMA TSU SAA6D170E3 DIESEL ENGINE 1 to 3 units QTY . P/N DESCRIPTION 12..........0602046653 .......... AIR FIL TER, ELEMENT , OUTER 6............0602046653-1 ...... AIR FIL TER, EL[...]

P A GE 56 — DCA800SSK2 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #0 (09/03/09) GENERA TOR ASSY .[...]

DCA800SSK2 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #0 (09/03/09) — P A GE 57 GENERA TOR ASSY . NO . P ART NO . P ART NAME QTY . REMARKS 1 C5110000402 RO T OR ASSY . ........................................ 1 ...........INCLUDES ITEM W/# 1-1# FIELD ASSY . 1 1-2# 0601842366 RESIST OR, 80W 50K  4 1-3# 8171020004 INSULA T OR [...]

P A GE 58 — DCA800SSK2 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #0 (09/03/09) GENERA TOR ASSY . (CONTINUED)[...]

DCA800SSK2 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #0 (09/03/09) — P A GE 59 GENERA TOR ASSY . (CONTINUED) NO . P ART NO . P ART NAME QTY . REMARKS 8 0016316045 HEX HEAD BOL T 8 8A 0040016000 W ASHER, LOCK 8 8B 0041216000 W ASHER, FLA T 8 9 C5153300003 BEARING CO VER 1 10 C5153300104 BEARING GASKET 1 11 0016308095 HEX HEAD B[...]

P A GE 60 — DCA800SSK2 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #0 (09/03/09) CONTROL P ANEL ASSY .[...]

DCA800SSK2 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #0 (09/03/09) — P A GE 61 NO . P ART NO . P ART NAME QTY . REMARKS 1 C5224002303 CONTROL P ANEL 1 2 C5224002103 CONTROL P ANEL 1 3 0605011211 PIN 4 4 0601810476 CIRCUIT BREAKER OFF LAMP 1 4A 0601810235 BULB 1 5 0601810467 CIRCUIT BREAKER ON LAMP 1 5A 0601810235 BULB 1 6 0601[...]

P A GE 62 — DCA800SSK2 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #0 (09/03/09) CONTROL BOX ASSY .[...]

DCA800SSK2 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #0 (09/03/09) — P A GE 63 CONTROL BOX ASSY . NO . P ART NO . P ART NAME QTY . REMARKS 1 C5214001602 CONTROL BO X 1 2 0601806166 AMMETER CURRENT TRANSFORMER 3 3 0017108020 HEX HEAD BOL T 6 4 C5261503703 ELECTRIC P AR TS SET P ANEL 1 5 C5261503503 ELECTRIC P AR TS SET P ANEL 1[...]

P A GE 64 — DCA800SSK2 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #0 (09/03/09) CONTROL BOX ASSY . (CONTINUED)[...]

DCA800SSK2 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #0 (09/03/09) — P A GE 65 CONTROL BOX ASSY . (CONTINUED) NO . P ART NO . P ART NAME QTY . REMARKS 34 C5277200004 CHANGE TERMINAL 10 35 0017108035 HEX HEAD BOL T 20 36 C5277200004 TERMINAL PLA TE 10 37 C5277300004 CHANGE PLA TE 6 38 0801832504 HEX HEAD BOL T 20 39 0040020000 [...]

P A GE 66 — DCA800SSK2 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #0 (09/03/09) ENGINE ASSY .[...]

DCA800SSK2 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #0 (09/03/09) — P A GE 67 ENGINE ASSY . NO . P ART NO . P ART NAME QTY . REMARKS 1 C5924200134 ENGINE, K OMA TSU SAA170E3 1 1-1 0602046653 AIR CLEANER ELEMENT OUTER 2 1-1A 0602046653-1 AIR CLEANER ELEMENT , INNER 2 1-2 6002111231 OIL FIL TER CARTRIDGE .......................[...]

P A GE 68 — DCA800SSK2 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #0 (09/03/09) ENGINE ASSY . (CONTINUED)[...]

DCA800SSK2 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #0 (09/03/09) — P A GE 69 ENGINE ASSY . (CONTINUED) NO . P ART NO . P ART NAME QTY . REMARKS 26 0017108020 HEX HEAD BOL T 4 27 0017106030 HEX HEAD BOL T 2 28 0194200840 HOSE 1 29 0605515019 HOSE BAND 1 30 0602022294 HOSE JOINT 2 31 0605515074 HOSE BAND 32 0265800560 HOSE 1 3[...]

P A GE 70 — DCA800SSK2 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #0 (09/03/09) RADIA TOR ASSY . (S/N 316346 AND ABOVE)[...]

DCA800SSK2 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #0 (09/03/09) — P A GE 71 RADIA TOR ASSY . (S/N 316346 AND ABOVE) NO . P ART NO . P ART NAME QTY . REMARKS 1 6240619300 RADIA TOR ASSY . .......................................1 ......... REPLA CES P/N 0602012734 1A 1140348160 RADIA T OR CAP .................................[...]

P A GE 72 — DCA800SSK2 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #0 (09/03/09) AL TERNA TOR ASSY . (S/N 311209 AND ABOVE)[...]

DCA800SSK2 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #0 (09/03/09) — P A GE 73 AL TERNA TOR ASSY . (S/N 311209 AND ABOVE) NO . P ART NO . P ART NAME QTY . REMARKS 1 6240816150 PULLEY , NON HARDENING 1 2 6240816180 BEL T , AL TERNA T OR 1 3 6008253161 AL TERNA T OR, ASSY 1[...]

P A GE 74 — DCA800SSK2 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #0 (09/03/09) THEROMOST A T ASSY . (S/N 316346 AND ABOVE)[...]

DCA800SSK2 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #0 (09/03/09) — P A GE 75 THEROMOST A T ASSY . (S/N 316346 AND ABOVE) NO . P ART NO . P ART NAME QTY . REMARKS 1 6240116410 HOUSING, THERMOST A T 1 2 6240116470 GASKET 1 3 0101081095 BOL T 5 4 0704230108 PLUG 2 5 6240116480 PLA TE 1 6 6222116820 GASKET 1 7 0101081035 BOL T 2[...]

P A GE 76 — DCA800SSK2 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #0 (09/03/09) W A TER PUMP ASSY .[...]

DCA800SSK2 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #0 (09/03/09) — P A GE 77 W A TER PUMP ASSY . NO . P ART NO . P ART NAME QTY . REMARKS A 6240611302 W A TER PUMP ASSY . ......... 1 .........S/N 315602 AND ABO VE INCLUDES ITEMS W/$ 1$ BOD Y ................................. 1 .........S/N 315602 AND ABO VE 2$ 6162631515 SEA[...]

P A GE 78 — DCA800SSK2 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #0 (09/03/09) ST AR TER ASSY . (S/N 316346 AND ABOVE)[...]

DCA800SSK2 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #0 (09/03/09) — P A GE 79 ST AR TER ASSY . (S/N 316346 AND ABOVE) NO . P ART NO . P ART NAME QTY . REMARKS 1 6008133512 ST ARTING MO TOR ASSY . (7.5 KW) 2 2 6221816810 GASKET 2 3 0101061645 BOL T 6 4 0164331645 W ASHER 6[...]

P A GE 80 — DCA800SSK2 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #0 (09/03/09) ENGINE OPERA TING P ANEL ASSY .[...]

DCA800SSK2 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #0 (09/03/09) — P A GE 81 ENGINE OPERA TING P ANEL ASSY . NO . P ART NO . P ART NAME QTY . REMARKS 1 C5484001202 SUPPORT LEG 1 2 0017112045 HEX HEAD BOL T 4 2A 0030012000 HEX NUT 4 2B 0041212000 W ASHER, FLA T 4 3 0019210025 HEX HEAD BOL T 2 3A 0205010000 HEX NUT 2 3B 004241[...]

P A GE 82 — DCA800SSK2 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #0 (09/03/09) OUTPUT TERMINAL ASSY .[...]

DCA800SSK2 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #0 (09/03/09) — P A GE 83 OUTPUT TERMINAL ASSY . NO . P ART NO . P ART NAME QTY . REMARKS 1 C5231700003 OUTPUT TERMINAL SET BOARD 1 2 7521860504 OUTPUT TERMINAL 4 3 7521850504 OUTPUT TERMINAL BRA CKET 4 4 0010112040 HEX HEAD BOL T 8 4A 0030012000 HEX NUT 8 4B 0040012000 W AS[...]

P A GE 84 — DCA800SSK2 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #0 (09/03/09) OUTPUT TERMINAL ASSY (CONTINUED).[...]

DCA800SSK2 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #0 (09/03/09) — P A GE 85 OUTPUT TERMINAL ASSY . (CONTINUED) NO . P ART NO . P ART NAME QTY . REMARKS 31 C5261600204 CIRCUIT BREAKER BRA CKET 1 311 0221200110 R UBBER CUSHION 1 32 0017106030 HEX HEAD BOL T 2 33 0601811034 RECEPT A CLE 3 34 0027104015 MA CHINE SCREW 6 34A 003[...]

P A GE 86 — DCA800SSK2 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #0 (09/03/09) BA TTER Y ASSY .[...]

DCA800SSK2 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #0 (09/03/09) — P A GE 87 BA TTER Y ASSY . NO . P ART NO . P ART NAME QTY . REMARKS 1 0165719052 BA TTER Y 4 2 C9109100704 BA TTER Y SHEET 4 3 0805006404 BA TTER Y BAND 1 4 0805007804 BA TTER Y BAND 2 5 0805006504 BA TTER Y BOL T 6 6 0037808000 WING NUT 6 7 0040008000 W ASHE[...]

P A GE 88 — DCA800SSK2 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #0 (09/03/09) MUFFLER ASSY .[...]

DCA800SSK2 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #0 (09/03/09) — P A GE 89 MUFFLER ASSY . NO . P ART NO . P ART NAME QTY . REMARKS 1 C5331100302 MUFFLER 1 2 0019212030 HEX HEAD BOL T 4 3 C5334200704 P ACKING 2 4 C5335200204 P ACKING 1 5 C5335200304 P ACKING 1 6 0019210035 HEX HEAD BOL T 26 7 C5334000403 EXHA UST PIPE 2 8 0[...]

P A GE 90 — DCA800SSK2 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #0 (09/03/09) FUEL T ANK ASSY .[...]

DCA800SSK2 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #0 (09/03/09) — P A GE 91 FUEL T ANK ASSY . NO . P ART NO . P ART NAME QTY . REMARKS 1 C5364001003 FUEL T ANK 1 11 0845500104 FUEL T ANK CAP 1 12 0810105400 FUEL FIL TER 1 13 0264100525 FUEL GA UGE HOSE 1 14 0605515079 HOSE BAND 2 2 0605503023 FUEL SENSOR 1 3 0802120604 P A [...]

P A GE 92 — DCA800SSK2 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #0 (09/03/09) ENCLOSURE ASSY .#1[...]

DCA800SSK2 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #0 (09/03/09) — P A GE 93 ENCLOSURE ASSY . #1 NO . P ART NO . P ART NAME QTY . REMARKS 1 C5414001502 BASE 1 2 C5414100204 FLOOR P ANEL 1 3 0019208020 HEX HEAD BOL T 4 4 C5414100104 FLOOR P ANEL 1 5 0019208020 HEX HEAD BOL T 12 6 C5414600403 AIR GUIDE P ANEL 1 7 0019208020 HE[...]

P A GE 94 — DCA800SSK2 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #0 (09/03/09) ENCLOSURE ASSY . #1 (CONTINUED)[...]

DCA800SSK2 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #0 (09/03/09) — P A GE 95 ENCLOSURE ASSY .#1 (CONTINUED) NO . P ART NO . P ART NAME QTY . REMARKS 26 0019208020 HEX HEAD BOL T 36 27 0845042703 FILLER BRA CKET 1 28 0019208020 HEX HEAD BOL T 4 29 C4424204604 CO VER 1 30 0019206020 HEX HEAD BOL T 6 31 C5424201903 FRONT FRAME [...]

P A GE 96 — DCA800SSK2 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #0 (09/03/09) ENCLOSURE ASSY . #2[...]

DCA800SSK2 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #0 (09/03/09) — P A GE 97 ENCLOSURE ASSY . #2 NO . P ART NO . P ART NAME QTY . REMARKS 1 C5444001403 REAR FRAME 1 1A C5494300104 LINING 1 2 7525151004 LOUVER P ANEL 5 3 0207106000 HEX NUT 40 4 C5444001303 REAR FRAME 1 4A C5494300604 LINING 1 5 C5444001103 REAR FRAME 1 5A C54[...]

P A GE 98 — DCA800SSK2 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #0 (09/03/09) ENCLOSURE ASSY . #2 (CONTINUED)[...]

DCA800SSK2 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #0 (09/03/09) — P A GE 99 ENCLOSURE ASSY . #2 (CONTINUED) NO . P ART NO . P ART NAME QTY . REMARKS 37 0025408025 MA CHINE SCREW 4 38 C5464201403 ROOF P ANEL 1 38A C5494500503 LINING 1 39 C5464201503 ROOF P ANEL 1 39A C5494500503 LINING 1 40 C5464201603 ROOF P ANEL 1 40A C549[...]

P A GE 100 — DCA800SSK2 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #0 (09/03/09) ENCLOSURE ASSY . #3[...]

DCA800SSK2 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #0 (09/03/09) — P A GE 101 ENCLOSURE ASSY . #3 NO . P ART NO . P ART NAME QTY . REMARKS 1 C5454202603 SPLASHER P ANEL 1 1A C5494405704 LINING 1 2 0019110065 HEX HEAD BOL T 6 2A 0042310000 W ASHER, LOCK 6 2B 0042410000 W ASHER, FLA T 6 3 C5454101703 SIDE P ANEL 1 3A C54944009[...]

P A GE 102 — DCA800SSK2 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #0 (09/03/09) ENCLOSURE ASSY . #3 (CONTINUED)[...]

DCA800SSK2 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #0 (09/03/09) — P A GE 103 ENCLOSURE ASSY . #3 (CONTINUED) NO . P ART NO . P ART NAME QTY . REMARKS 21 C5454300604 DUCT 1 21A C5494405904 LINING 1 22 C5454300904 DUCT 1 22A C5494405904 LINING 1 23 C5454300804 DUCT 1 23A C5494405304 LINING 1 24 C5454300904 DUCT 1 24A C5494405[...]

P A GE 104 — DCA800SSK2 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #0 (09/03/09) RUBBER SEALS ASSY .[...]

DCA800SSK2 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #0 (09/03/09) — P A GE 105 RUBBER SEALS ASSY . NO . P ART NO . P ART NAME QTY . REMARKS 1 0228901750 R UBBER SEAL 6 2 0228901780 R UBBER SEAL 4 3 0228901800 R UBBER SEAL 4 4 0228901690 R UBBER SEAL 3 5 0228901150 R UBBER SEAL 2 6 0228801090 R UBBER SEAL 1 7 0229201950 R UBBE[...]

P A GE 106 — DCA800SSK2 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #0 (09/03/09) NAMEPLA TE AND DECALS ASSY .[...]

DCA800SSK2 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #0 (09/03/09) — P A GE 107 NAMEPLA TE AND DECALS ASSY . NO . P ART NO . P ART NAME QTY . REMARKS 12 B9521100404 DECAL : SAFETY INSTR UCTIOS ......................................1 ........... B92110040 13 B1552000103 DECAL : CA UTION .........................................[...]

P A GE 108 — DCA800SSK2 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #0 (09/03/09) NAMEPLA TE AND DECALS ASSY (CONTINUED)[...]

DCA800SSK2 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #0 (09/03/09) — P A GE 109 NAMEPLA TE AND DECALS ASSY (CONTINUED) NO . P ART NO . P ART NAME QTY . REMARKS BA TTER Y GROUP 71 0800689404 DECAL : + ...................................................2 ................ S2090 72 0800689504 DECAL : ..............................[...]

P A GE 110 — DCA800SSK2 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #0 (09/03/09) NAMEPLA TE AND DECALS ASSY . (CONTINUED)[...]

DCA800SSK2 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #0 (09/03/09) — P A GE 111 NAMEPLA TE AND DECALS ASSY . (CONTINUED) NO . P ART NO . P ART NAME QTY . REMARKS 11 C1552000403 DECAL : HANDLING PROCEDURES .................................1 ........... C15200040 CONTROL P ANEL & BO X GROUP 21 0800520100 PLA TE : ON OFF ....[...]

P A GE 112 — DCA800SSK2 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #0 (09/03/09) TERMS AND CONDITIONS OF SALE — P AR TS P A YMEN T TERMS T er ms of payment for parts are net 3 0 days. FREIGHT P OLIC Y All parts orders will be shipped collect or prepaid with the c harges add ed to the invoice. All shipments are F .O .B. point [...]

DCA800SSK2 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #0 (09/03/09) — P A GE 113 NOTES[...]

OPERA TION AND P AR TS MANUAL Y our Local Dealer is: HERE’S HOW TO GET HELP PLEASE HA VE THE MODEL AND SERIAL NUMBER ON-HAND WHEN CALLING © COPYRIGHT 2009, MUL TIQUIP INC. MQ P ower and the MQ P ower logo are registered trademarks of Multiquip Inc. and ma y not be used, reproduced, or altered without written permission. All other tr ademarks are[...]