Multiquip TP24X manual

OPERA TION AND P AR TS MANUAL THIS MANU AL MUST A CCOMP ANY THE EQUIPMENT A T ALL TIMES. T o find the latest re vision of this publication, visit our website at: www .multiquip.com MODEL TP24X TILE SA W (ELECTRIC MOTOR) Re vision #2 (04/12/12)[...]

P A GE 2 — TP24X TILE SA W • OPERA TION AND P ARTS MANU AL — REV . #2 (04/12/12) PROPOSITION 65 W ARNING Engine exhaust and some of its constituents, and some dust created of California to cause cancer , birth defects and other repr oductive harm. by power sanding, sawing, grinding, drilling and other construction activities contains chemical[...]

TP24X TILE SA W • OPERA TION AND P ARTS MANU AL — REV . #2 (04/12/12) — P A GE 3 Grinding/cutting/drilling of masonry , concrete, metal and other materials with silica in their composition may give off dust or mists containing crystalline silica. Silica is a basic component of sand, quartz, brick clay , granite and numerous other minerals and[...]

P A GE 4 — TP24X TILE SA W • OPERA TION AND P ARTS MANU AL — REV . #2 (04/12/12) T ABLE OF CONTENTS TP24X Tile Saw Proposition 65 Warning ........................................... 2 Silicosis/Respiratory W ar nings ................................ 3 T able Of Contents .................................................... 4 P ar ts Ordering P[...]

TP24X TILE SA W • OPERA TION AND P ARTS MANU AL — REV . #2 (04/12/12) — P A GE 5 P AR TS ORDERING PROCEDURES www .multiquip .com Or dering par ts has never been easier! Choose fr om three easy options: WE A CCEPT ALL MAJOR CREDIT CARDS! When or dering par ts, please supply: ❒ Dealer Account Number ❒ Dealer Name and Address ❒ Shipping Ad[...]

P A GE 6 — TP24X TILE SA W • OPERA TION AND P ARTS MANU AL — REV . #2 (04/12/12) SAFETY INFORMA TION Do not operate or ser vice the equipment before reading the entire manual. Safety precautions should be f ollowed at all times when operating this equipment. F ailure to read and understand the safety messages and operating instr uctions could[...]

TP24X TILE SA W • OPERA TION AND P ARTS MANU AL — REV . #2 (04/12/12) — P A GE 7 SAFETY INFORMA TION GENERAL SAFETY CA UTION  NEV ER ope ra te this equ ipm ent with out pro per pro tec tiv e clothing, shatter proof glasses, respirator y protection, hea ring pr ote cti on, ste el- toe d bo ots an d ot her pr ote cti v e de vice s r equ ire [...]

P A GE 8 — TP24X TILE SA W • OPERA TION AND P ARTS MANU AL — REV . #2 (04/12/12) SAFETY INFORMA TION SA W SAFETY D ANGER  N EV ER op er at e th e eq ui pm en t in an e x pl os iv e at mo sp he r e or nea r c omb usti bl e m ate rial s. An e xpl osi on or fi re co uld res ult ca usi ng se ve re bod il y har m o r e ve n d eat h. W ARNING ?[...]

TP24X TILE SA W • OPERA TION AND P ARTS MANU AL — REV . #2 (04/12/12) — P A GE 9 SAFETY INFORMA TION ELECTRIC MO TOR SAFETY NO TICE  Operate electric motor only at the specifi ed voltage indicated on the nameplate.  DO NO T spray w ater onto electric motor .  AL W A YS disconnect A C power plug from power source b efo r e m o vi n g[...]

P A GE 10 — TP24X TILE SA W • OPERA TION AND P ARTS MANU AL — REV . #2 (04/12/12) SPECIFICA TIONS T able 1. Saw Specifications Model TP24X Blade Capacity 10 in. (254 mm) Blade RPM 3200 Arbor Size 5/8 in. (15.875 mm) Blade Guard Cast Aluminum Blade Shaft Bearings W ater-Cooled Cutting Head Cast Aluminum, Adjustab le Con vey or Cart Aluminum w[...]

TP24X TILE SA W • OPERA TION AND P ARTS MANU AL — REV . #2 (04/12/12) — P A GE 11 DIMENSIONS T able 3. Dimension Reference Letter Dimensions A 38.2 in. (970mm) B 22.6 in. (574 mm) C 20.6 in. (523 mm) A B C Figure 1. Dimensions[...]

P A GE 12 — TP24X TILE SA W • OPERA TION AND P ARTS MANU AL — REV . #2 (04/12/12) GENERAL INFORMA TION The TP24X is a powerful, robust saw designed to prof essionally handle large-sized cuts on ceramics, stone, and masonr y materials. A sturdy steel precision frame and easily remov able ABS water tra y provide s ov erall durability and longe [...]

TP24X TILE SA W • OPERA TION AND P ARTS MANU AL — REV . #2 (04/12/12) — P A GE 13 NOTES[...]

P A GE 14 — TP24X TILE SA W • OPERA TION AND P ARTS MANU AL — REV . #2 (04/12/12) SA W COMPONENTS 1 3 12 13 14 15 17 18 19 21 23 22 20 4 2 5 8 9 10 1 1 6 24 16 7 Figure 2. Saw Components[...]

TP24X TILE SA W • OPERA TION AND P ARTS MANU AL — REV . #2 (04/12/12) — P A GE 15 SA W COMPONENTS Figure 2 shows the location of the basic components of the TP24X sa w . Listed below is a brief explanation of each component. 1. A C P o w er C o r d — P l u g t h is c o rd i nt o a 12 5 V A C r ec e p ta c l e wh en s ta r t in g of th e e l[...]

P A GE 16 — TP24X TILE SA W • OPERA TION AND P ARTS MANU AL — REV . #2 (04/12/12) ELECTRIC MOTOR COMPONENTS/SET -UP ELECTRIC MO TOR COMPONENTS Figure 3 shows the location of the components of the electric motor . Figure 3. Electric Motor Components SA W SET -UP 1. Open the shipping container carefully , lift the saw by its carrying handles an[...]

TP24X TILE SA W • OPERA TION AND P ARTS MANU AL — REV . #2 (04/12/12) — P A GE 17 SET -UP W A TER PUMP ASSEMBL Y 1. Remov e the water pump from the bo x and make sure that it is not damaged. 2. Place the pump onto the recessed area of the water tra y . The pump should be or iented such that the water outlet is horizontal. See Figure 5. 3. Att[...]

P A GE 18 — TP24X TILE SA W • OPERA TION AND P ARTS MANU AL — REV . #2 (04/12/12) SET -UP BLADES Blade Components Diamond blades are recommended for your saw . Ask your Multiquip dealer about your specific cutting application. Figure 8 highlights the components of a diamond blade . Figure 8. Diamond Blade 1. Stress Relief Holes (Gullets) —[...]

TP24X TILE SA W • OPERA TION AND P ARTS MANU AL — REV . #2 (04/12/12) — P A GE 19 SET -UP Blade Installation Ref er to Figure 9 and the follo wing instructions for installing the blade . 1. Loosen b lade guard adjustment knob located at the rear of the blade guard. Carefully raise the cutting head to its highest position and secure it into pl[...]

P A GE 20 — TP24X TILE SA W • OPERA TION AND P ARTS MANU AL — REV . #2 (04/12/12) SET -UP/SA WING GUIDES 4. Pl ug th e fre e en d of t he e xte ns io n co rd in to an A C po w er re ce pt ac le . W he ne v er po ss ib le use a G FC I re c ep t ac l e (F ig ur e 11 ) t o r e du c e t he ris k of e le c tri ca l sh oc k. Figure 11. GFCI Recepta[...]

TP24X TILE SA W • OPERA TION AND P ARTS MANU AL — REV . #2 (04/12/12) — P A GE 21 P erforming Straight Cuts 1. Set the template base at the desired location on the ruler guide and tighten the threaded knob . Make sure the template base is fir mly tightened to avoid slippage. 2. After the template base is positioned f or the desired cut, plac[...]

P A GE 22 — TP24X TILE SA W • OPERA TION AND P ARTS MANU AL — REV . #2 (04/12/12) OPERA TION ST ART -UP PROCEDURE NO TICE R e ad an d fu l l y u n d e r s t an d th i s ma n ua l be f o r e s t a rt i n g o r a t t e m p t i n g t o o p e r at e t h e s a w . Bef ore star ting the saw’ s electr ic motor make sure that the Saf ety , General [...]

TP24X TILE SA W • OPERA TION AND P ARTS MANU AL — REV . #2 (04/12/12) — P A GE 23 OPERA TION 3. Push the cutting table with the material, slowly and e venly until the cut is complete. Mo ve the cutting table back and remo ve the cut pieces . 4. A v oid overloading the motor when cutting. Howe ver , the electric motor is protected with a manua[...]

P A GE 24 — TP24X TILE SA W • OPERA TION AND P ARTS MANU AL — REV . #2 (04/12/12) MAINTENANCE A good pre ventiv e maintenance program of regular inspection and care will increase life and improv e the perf or mance of the saw and cutting b lades. B ASIC MAINTENANCE 1. Tighten loose nuts or screws and replace any crac ked or broken parts. 2. C[...]

TP24X TILE SA W • OPERA TION AND P ARTS MANU AL — REV . #2 (04/12/12) — P A GE 25 MAINTENANCE MAINTENANCE INTER V ALS Use the follo wing guidelines to perf or m maintenance on your sa w . After every use of the machine  Remo ve dir ty water from container .  Remo ve dirt and mud from the bottom of the container .  Rinse the immersion[...]

P A GE 26 — TP24X TILE SA W • OPERA TION AND P ARTS MANU AL — REV . #2 (04/12/12) W A TER PUMP MAINTENANCE When the machine has not been used f or a long period of time, hard pack ed dir t may build up inside the pump and bloc k the pump wheel. Please f ollow the steps below to clean the pump bef ore operating the sa w . 1. Remo ve the immers[...]

TP24X TILE SA W • OPERA TION AND P ARTS MANU AL — REV . #2 (04/12/12) — P A GE 27 BEARING HOUSING REMO V AL T o remove the bearing housing (Figure 21), perf or m the f ollowing: 1. Remov e the 4 screws on the belt guard. 2. Remov e the belt guard. 3. Loosen (do not remov e) the adjustment screw behind the mountin g plate and the 4 scre ws on [...]

P A GE 28 — TP24X TILE SA W • OPERA TION AND P ARTS MANU AL — REV . #2 (04/12/12) REALIGNMENT Method 1 This procedure deals with the most common source of misalignment that occurs when the guide rails are not parallel with the b lade. 1. Set the cutting depth such that the blade passes through the table , not ov er . 2. Place a straight edge [...]

TP24X TILE SA W • OPERA TION AND P ARTS MANU AL — REV . #2 (04/12/12) — P A GE 29 Method 2 This procedure corrects another source of misalignment that occurs when the tab le’ s orientation is not parallel with the guide rails. 1. Use the universal wrench to loosen (but not remov e) the f asteners from either end of both guide rails. Mov e e[...]

P A GE 30 — TP24X TILE SA W • OPERA TION AND P ARTS MANU AL — REV . #2 (04/12/12) Leveling Adjustment This procedure le vels the table so that it is per pendicular to the blade and flush against the r ails. 1. Remov e rubber caps B and C on the right side of the table . Loosen the exposed lock nuts using a soc ket wrench. Next, use a flat s[...]

TP24X TILE SA W • OPERA TION AND P ARTS MANU AL — REV . #2 (04/12/12) — P A GE 31 WIRING DIAGRAM (ELECTRIC MOTOR) Power Outlet for W ater Pump Green Motor Overcurrent Breaker Wiring Box Green Green White White White Black Black Black Black White Black Switch Power Cable Figure 30. Electric Motor Wiring Diagram[...]

P A GE 32 — TP24X TILE SA W • OPERA TION AND P ARTS MANU AL — REV . #2 (04/12/12) TROUBLESHOOTING (BLADE) T able 7. Blade T roubleshooting Symptom P ossible Problem Solution Irregular run of the saw blade P oor tension in the blade material Return saw blade to manuf acturer Saw b lade wobbles when running Saw b lade is damaged or bent Hav e t[...]

TP24X TILE SA W • OPERA TION AND P ARTS MANU AL — REV . #2 (04/12/12) — P A GE 33 TROUBLESHOOTING (SA W) T able 8. Saw T roubleshooting Symptom P ossible Problem Solution Machine does not run when switched on P ower cord not properly fix ed/plugged in Check that the machine is properly connected to the power supply P ower cord def ective Hav[...]

P A GE 34 — TP24X TILE SA W • OPERA TION AND P ARTS MANU AL — REV . #2 (04/12/12) EXPLANA TION OF CODE IN REMARKS COLUMN The following section explains the diff erent symbols and remarks used in the P ar ts section of this man ual. Use the help number s fo und on the back page of the man ual if ther e are any questions . SAMPLE P ARTS LIST NO[...]

TP24X TILE SA W • OPERA TION AND P ARTS MANU AL — REV . #2 (04/12/12) — P A GE 35 SUGGESTED SP ARE P AR TS TP24X TILE SA W WITH ELECTRIC MOT OR 1 to 3 units Qty . P/N Description 1............TPS80004 ............. R UN CAP ACIT OR 1............TPS80005 ............. ST ART CAP A CIT OR 1............TPS80008 ............. V -BEL T 1..........[...]

P A GE 36 — TP24X TILE SA W • OPERA TION AND P ARTS MANU AL — REV . #2 (04/12/12) MAIN SA W ASSY . 6 12 13 14 8 2 3 4 5 9 15 16 17 18 19 1 1 10 20 1 21 22 23 24 24 25 27 26 29 28 28 CUTTING T ABLE[...]

TP24X TILE SA W • OPERA TION AND P ARTS MANU AL — REV . #2 (04/12/12) — P A GE 37 MAIN SA W ASSY . NO . P ART NO . P ART NAME QTY . REMARKS 1 TP110017 FRAME ASSY 1 2 TP110018 CUTTING HEAD ASSY 1 3 TP110019 10" BLADE GU ARD ASSY 1 4 TP110020 W A TER TRA Y 1 5 TP110021 W A TER TRA Y , BA CK DRIP 1 6 TP110022 PLUG, W A TER TRA Y 1 8 TP0310 [...]

P A GE 38 — TP24X TILE SA W • OPERA TION AND P ARTS MANU AL — REV . #2 (04/12/12) 18 18 10 1 1 1 2 19 12 3 20 13 4 16 14 14 23 17 23 21 21 6 6 7 8 9 24 29 29 29 26 26 27 30 33 41 42 36 32 15 15 34 35 22 28 31 37 39 25 17 40 38 BEARING HOUSING ASSY . CUTTING HEAD ASSY .[...]

TP24X TILE SA W • OPERA TION AND P ARTS MANU AL — REV . #2 (04/12/12) — P A GE 39 CUTTING HEAD ASSY . NO . P ART NO . P ART NAME QTY . REMARKS 1 TP110001 CUTTING HEAD 1 2 TP110002 BLADE GUARD HEX STUD 1 3 TP110003 BEL T GU ARD BRA CKET 1 4 TP110004 BEL T GU ARD 1 6 TP110006 LCBH BRACKET 2 7 TP110007 MOT OR TENSION BRACKET 1 8 TP110008 MOT OR [...]

P A GE 40 — TP24X TILE SA W • OPERA TION AND P ARTS MANU AL — REV . #2 (04/12/12) CUTTING T ABLE ASSY . SIDE EXTENSION T ABLE (OPTION) 15 15 15 15 14 1 4 18 17 17 5 19 9 9 2 2 8 8 20 8 6 10 13 1 1 1 1 1 1 1 1 12 12 12 18 12 3 3 3 16 16 1 1[...]

TP24X TILE SA W • OPERA TION AND P ARTS MANU AL — REV . #2 (04/12/12) — P A GE 41 CUTTING T ABLE ASSY . NO . P ART NO . P ART NAME QTY . REMARKS 1@ TP100095 CUTTING T ABLE 1 2@ TP100097 GUIDE ROLLER (SET OF 2) 1 3@ TP100098 CONCENTRIC FLA T ROLLER 3 4@ TP100099 R ULER GUIDE 1 5@ TP100100 SPRING LOCK ASM 1 6@ TP100101 SPRING 1 8@ TP100103 R UB[...]

P A GE 42 — TP24X TILE SA W • OPERA TION AND P ARTS MANU AL — REV . #2 (04/12/12) BLADE GUARD ASSY . 1 8 12 1 1 2 7 6 4 10 10 10 3 3 13 5 9[...]

TP24X TILE SA W • OPERA TION AND P ARTS MANU AL — REV . #2 (04/12/12) — P A GE 43 BLADE GUARD ASSY . NO . P ART NO . P ART NAME QTY . REMARKS 1 TP100051 BLADE GUARD 1 2 TP100053 M3 RIVET 1 3 TP100054 PLASTIC BRUSHES 2 4 TP100055 RET AINING CLIP 1 5 TP100056 W A TER BAFLE PLA TE 1 6 TP110036 W A TER TUBE 1 7 TP100058 D6.4MM 90° ELBOW PIPE 1 8[...]

P A GE 44 — TP24X TILE SA W • OPERA TION AND P ARTS MANU AL — REV . #2 (04/12/12) BEARING HOUSING ASSY . 3 4 6 9 12 7 13 16 10 15 14 1 2 1 1 5 5 8[...]

TP24X TILE SA W • OPERA TION AND P ARTS MANU AL — REV . #2 (04/12/12) — P A GE 45 BEARING HOUSING ASSY . NO . P ART NO . P ART NAME QTY . REMARKS 1 TP100110 BEARING HOUSING 1 2 TPS100013 BLADE SHAFT 1 3 TP100113 RUBBER GASKET 1 4 TP100114 W A TER CHANNEL CO VER 1 5 TP110012 MALE CONNECTOR 2 6 TP110013 W A TER LINK ASM 1 7 TPS1000J061 BLADE SH[...]

P A GE 46 — TP24X TILE SA W • OPERA TION AND P ARTS MANU AL — REV . #2 (04/12/12) SWITCH BOX ASSY . 10 1 1 12 13 6 15 17 14 5 10 4 3 8 9 7 16 1 2[...]

TP24X TILE SA W • OPERA TION AND P ARTS MANU AL — REV . #2 (04/12/12) — P A GE 47 SWITCH BOX ASSY . NO . P ART NO . P ART NAME QTY . REMARKS 1@ TP420280 SWITCH BO X HOUSING 1 2@ TP0739 2 CABLE D9 CABLE GR OMMET 1 3@ TP0793 2 CABLE D9 CABLE BOO T 1 4@ TP420283 CABLE CLAMP 1 5@ TPS100003 SWITCH, TOGGLE 15A 1 6@ TPS100004 CIRCUIT BREAKER RESET 2[...]

P A GE 48 — TP24X TILE SA W • OPERA TION AND P ARTS MANU AL — REV . #2 (04/12/12) 1 2 3 4 5 6 7 TOOLS AND ACCESSORIES[...]

TP24X TILE SA W • OPERA TION AND P ARTS MANU AL — REV . #2 (04/12/12) — P A GE 49 TOOLS AND ACCESSORIES NO . P ART NO . P ART NAME QTY . REMARKS 1 TPS100041 UNIVERSAL WRENCH 1 2 TPS1000MG1 MASTER GUIDE TEMPLA TE BASE 1 3 TPS1000MG1 DET A CHABLE R ULER GUIDE ..........................1................ OPTIONAL 4 TPS100034 MITER BLOCK .........[...]

P A GE 50 — TP24X TILE SA W • OPERA TION AND P ARTS MANU AL — REV . #2 (04/12/12) TERMS AND CONDITIONS OF SALE — P AR TS P A YME NT TERM S T er ms of payment for par ts are net 30 d ays . FREIG HT POLICY Al l p ar t s o rd er s w il l b e sh i pp e d c ol le c t or prepaid with the charges added to the invoice. A l l s h i p m e n t s a r e[...]

TP24X TILE SA W • OPERA TION AND P ARTS MANU AL — REV . #2 (04/12/12) — P A GE 51 NOTES[...]

OPERA TION AND P AR TS MANUAL Y our Local Dealer is: HERE’S HOW TO GET HELP PLEASE HA VE THE MODEL AND SERIAL NUMBER ON-HAND WHEN CALLING United St a teS Multiquip Corporate Office MQ P ar ts Department 18910 Wilmington A ve. Carson, CA 90746 Contact: mq@multiquip .com T el. (800) 421-1244 F ax (800) 537-3927 800-427-1244 310-537-3700 F ax: 800-[...]