Napoleon Fireplaces GDS60N manual

1 W415-0788 / A / 09.22.09 INST ALLER: LEA VE THIS MANUAL WITH THE APPLIANCE. CONSUMER: RET AIN THIS MANUAL FOR FUTURE REFERENCE. INST ALLA TION AND OPERA TING INSTRUCTIONS 1.2 Wolf Steel Ltd., 24 Napoleon Rd., Barrie, ON, L4M 4Y8 Canada / 103 Miller Drive, Crittenden, Kentucky , USA, 41030 Phone (705)721-1212 • Fax (705)722-6031 • www .napoleo[...]

2 W415-0788 / A / 09.22.09 NOTE: Changes, other than editorial, are denoted by a vertical line in the margin. T ABLE OF CONTENTS 1.0 INST ALLA TION OVERVIEW 3 2.0 INTRODUCTION 4 2.1 DIMENSIONS 5 2.2 GENERAL INSTRUCTIONS 5 2.3 GENERAL INFORMA TION 6 2.4 RA TING PLA TE 7 2.5 CARE OF GLASS 8 2.6 SHIPPING BRACKET 8 3.0 VENTING - MODEL GDS60 9 3.1 VENTI[...]

3 W415-0788 / A / 09.22.09 1.0 INST ALLA TION O VER VIEW Castings, see “FRONT CAST REMOV AL” section. Door , see “GLASS DOOR INST ALLA TION AND REMOV AL” section. Glass, see “GLASS / DOOR REPLACEMENT” section. On/Off, see “SWITCH AND BRACKET INST ALLA TION” section. T rivet, see “CHANGING A TOP VENT TO A REAR VENT” section. Rati[...]

4 W415-0788 / A / 09.22.09 2.0 INTR ODUCTION 3.2 ! W ARNING • THIS APPLIANCE IS HOT WHEN OPERA TED AND CAN CAUSE SEVERE BURNS IF CONT ACTED. • Do not operate appliance before reading and understanding operating instructions. Failure to operate appliance according to operating instructions could cause fi re or injury . • Risk of fi re or asp[...]

5 W415-0788 / A / 09.22.09 2.1 DIMENSIONS 31 1 / 4 " 30 1 / 2 " 5 1 / 2 " 19 1 / 2 " 27" 17 7 / 8 " 4" DIA. 7" DIA. 24" 2.2 GENERAL INSTRUCTIONS AL W A YS LIGHT THE PILOT WHETHER FOR THE FIRST TIME OR IF THE GAS SUPPL Y HAS RAN OUT , WITH THE GLASS DOOR OPENED OR REMOVED. PROVIDE ADEQUA TE CLEARANCE FOR [...]

6 W415-0788 / A / 09.22.09 4.1 THIS GAS APPLIANCE SHOULD BE INST ALLED AND SER VICED BY A QUALIFIED INST ALLER to conform with local codes. Installation practices vary from region to region and it is important to know the speci fi cs that apply to your area, for example in Massachusetts State: • This product must be installed by a licensed plumb[...]

7 W415-0788 / A / 09.22.09 When the appliance is installed at elevations above 4,500ft, and in the absence of speci fi c recommendations from the local authority having jurisdiction, the certi fi ed high altitude input rating shall be reduced at the rate of 4% for each ad- ditional 1,000ft. Change in fl ame appearance from "HI" to &quo[...]

8 W415-0788 / A / 09.22.09 2.5 CARE OF GLASS 5.1 DO NOT CLEAN GLASS WHEN HOT! DO NOT USE ABRASIVE CLEANERS TO CLEAN GLASS. Buff lightly with a clean dry soft cloth. Clean both sides of the glass after the fi rst 10 hours of operation with a recommended fi replace glass cleaner . Thereafter clean as required. If the glass is not kept clean permane[...]

9 W415-0788 / A / 09.22.09 3.0 VENTING - MODEL GDS60 7.1 THIS APPLIANCE USES A 4” EXHAUST / 7” AIR INT AKE VENT PIPE SYSTEM. Refer to the section applicable to your installation. For safe and proper operation of the appliance follow the venting instruction exactly . Deviation from the minimum vertical vent length can create dif fi culty in bur[...]

10 W415-0788 / A / 09.22.09 3.1 VENTING LENGTHS AND COMPONENTS Use only Wolf Steel, Simpson Dura-V ent, Selkirk Direct T emp, American Metal Amerivent or Metal-Fab venting components. Minimum and maximum vent lengths, for both horizontal and vertical installations, and air terminal locations for either system are set out in this manual and must be [...]

11 W415-0788 / A / 09.22.09 3.2 TYPICAL VENT INST ALLA TIONS 30 1/2" TOP VENT REAR VENT 16" MINIMUM 40 FEET MAXIMUM 34" MINIMUM 16" MINIMUM 40 FEET MAXIMUM 34" MINIMUM 24" FIGURE 3.2a FIGURE 3.2b[...]

12 W415-0788 / A / 09.22.09 20 FT MAX 12” MINIMUM TO GRADE 24” MINIMUM REGARDLESS OF HORIZONT AL VENT LENGTH MAX. HORIZONT AL RUN 34" MAXIMUM 29" MINIMUM 30 1/2" 59 1/2" MINIMUM PLUS RISE* 24" MAX 24" MINIMUM PLUS RISE* * See "VENTING" section. FIGURE 3.2c FIGURE 3.2d FIGURE 3.2e[...]

13 W415-0788 / A / 09.22.09 Use the periscope kit to locate the air termination above grade. The periscope must be installed so that when fi nal grading is completed, the bottom air slot is located a minimum 12” above grade. The maximum allowable vent length is 10’. 9.4 24” MAXIMUM 0” RISE CORNER INST ALLA TION 3.3.2 CORNER TERMINA TION 3.[...]

14 W415-0788 / A / 09.22.09 3.4 VENT TERMINAL CLEARANCES INST ALLA TIONS CANADA U.S.A. A 12” 12” Clearance above grade, veranda porch, deck or balcony . B 12” 9” Clearance to windows or doors that open. C 12” * 12” * Clearance to permanently closed windows. D 18” ** 18” ** V ertical clearance to ventilated sof fi ts located above t[...]

15 W415-0788 / A / 09.22.09 3.5 VENTING APPLICA TION FL OW CHAR T 13.1 TOP EXIT Horizontal T ermination V ertical T ermination V ertical rise is equal to or greater than the horizontal run V ertical rise is less than horizontal run V ertical rise is equal to or greater than the horizontal run V ertical rise is less than horizontal run Horizontal ru[...]

16 W415-0788 / A / 09.22.09 3.6 DEFINITIONS 3.7 ELBOW VENT LENGTH V AL UES 14.1 For the following symbols used in the venting calculations and examples are: > - greater than > - equal to or greater than < - less than < - equal to or less than H T - total of both horizontal vent lengths (Hr) and of fsets (Ho) in feet H R - combined horiz[...]

17 W415-0788 / A / 09.22.09 3.8 T OP EXIT HORIZONT AL TERMIN A TION (H T ) > (V T ) Simple venting configuration (only one 90° elbow) See graph to determine the required vertical rise V T for the required horizontal run H T . REQUIRED VERTICAL RISE IN INCHES V T HORIZONT AL VENT RUN PLUS OFFSET IN FEET H T For vent configurations requiring more[...]

18 W415-0788 / A / 09.22.09 3.9 T OP EXIT HORIZONT AL TERMIN A TION 16.1 Simple venting con fi guration (only one 90° elbow) (H T ) < (V T ) For vent con fi gurations requiring more than one 90° elbow , the following formulas apply: Formula 1: H T < V T Formula 2: H T + V T < 40 feet Example 1: V 1 = 3 FT V 2 = 8 FT V T = V 1 + V 2 = 3[...]

19 W415-0788 / A / 09.22.09 3.10 REAR EXIT HORIZONT AL TERMINA TION For vent configurations requiring more than two 90° elbows, the following formulas apply: Formula 1: H T < V T Formula 2: H T + V T < 40 feet Example 4: V 1 = 9 FT V 2 = 6 FT V T = V 1 + V 2 = 9 + 6 = 15 FT H 1 = 3 FT H 2 = 2 FT H 3 = 1.5 FT H R = H 1 + H 2 + H 3 = 3 + 2 + 1[...]

20 W415-0788 / A / 09.22.09 Simple venting configuration (only two 90° elbows) See graph to determine the required vertical rise V T for the required horizontal run H T . REQUIRED VERTICAL RISE IN INCHES V T HORIZONT AL VENT RUN PLUS OFFSET IN FEET H T For vent configurations requiring more than two 90° elbows, the following formulas apply: Formu[...]

21 W415-0788 / A / 09.22.09 3.11 T OP OR REAR EXIT VERTICAL TERMIN A TION Simple venting configurations. See graph to determine the required vertical rise V T for the required horizontal run H T . REQUIRED VERTICAL RISE IN FEET V T HORIZONT AL VENT RUN PLUS OFFSET IN FEET H T For vent configurations requiring one or more 90° elbows (top exit) or o[...]

22 W415-0788 / A / 09.22.09 Simple venting configurations. See graph to determine the required vertical rise V T for the required horizontal run H T . REQUIRED VERTICAL RISE IN FEET V T HORIZONT AL VENT RUN PLUS OFFSET IN FEET H T For vent configurations requiring more than two 90° elbows (top exit) or one 90° elbow (rear exit), the following for[...]

23 W415-0788 / A / 09.22.09 Example 8: V 1 = 1.5 FT V 2 = 5 FT V T = V 1 + V 2 = 1.5 + 1 + 5 = 6.5 FT H 1 = 1 FT H 2 = 1 FT H 3 = 10.75 FT H R = H 1 + H 2 + H 3 = 1 + 1 + 10.75 = 12.75 FT H O = .03 (four 90° elbows + one 45° elbow - 90°) = .03 (360° + 45° - 90°) = 6.75 FT H T = H R + H O = 12.75 + 6.75 = 19.5 FT H T + V T = 19.5 + 6.5 = 26 FT[...]

24 W415-0788 / A / 09.22.09 4.2 CHANGING A T OP VENT T O A REAR VENT In order to convert the venting con fi guration from a top exit to a rear exit, remove components as illustrated. When reinstalling in the alternate position: Check gaskets for tears, replace if necessary to ensure a proper seal. 4” Gasket 7” Cover Plate 7” Gasket 4” Gask[...]

25 W415-0788 / A / 09.22.09 5.0 INST ALLA TION ! W ARNING FOLLOW THE VENTING INSTRUCTIONS EXACTL Y . ALL INNER EXHAUST AND OUTER INT AKE VENT PIPE JOINTS MA Y BE SEALED USING EITHER RED RTV HIGH TEMP SILICONE SEALANT W573-0002 (NOT SUPPLIED) OR BLACK HIGH TEMP MILL P AC W573-0007 (NOT SUPPLIED) WITH THE EXCEPTION OF THE APPLIANCE EXHAUST FLUE COLLA[...]

26 W415-0788 / A / 09.22.09 5.2 WALL AND CEILING PRO TECTION For optimum performance, it is recommended that all horizontal runs have a minimum 1/4" rise per foot when venting. For safe and proper operation of the appliance, follow the venting instructions exactly . 5.2.1 HORIZONT AL INST ALLA TION This application occurs when venting through [...]

27 W415-0788 / A / 09.22.09 5.2.3 HORIZONT AL AIR TERMINAL INST ALLA TION - MODEL GDS60 A . Stretch the inner fl ex pipe to the required length taking into account the additional length needed for the fi nished wall surface. Slip the vent pipe a minimum of 2” over the inner sleeve of the air terminal and secure with 3 #8 screws. Apply a heavy b[...]

28 W415-0788 / A / 09.22.09 5.2.4 VERTICAL AIR TERMINAL INST ALLA TION - MODEL GDS60 A. Fasten the roof support to the roof using the screws provided. The roof support is optional. In this case the venting is to be adequately supported using either an alternate method suitable to the authority having jurisdiction or the optional roof support. B. St[...]

29 W415-0788 / A / 09.22.09 5.3 APPLIANCE VENT CONNECTION - MODEL GDS60 A. Attach the adjustable pipe to the last section of rigid pipe. Secure with screws and seal. B. Install the inner fl ex pipe to the appliance. Secure with 3 screws and fl at washers. Seal the joint and screw holes using the high temperature sealant W573-0007 (not supplied). [...]

30 W415-0788 / A / 09.22.09 For ease of accessibility , an optional remote wall switch or millivolt thermostat may be installed in a convenient location. Route 2 strand solid core millivolt wire from the gas appliance to the wall switch / millivolt thermostat. The recommended maximum lead length depends on the wire size: WIRE SIZE MAX. LENGTH 14 ga[...]

31 W415-0788 / A / 09.22.09 5.7.2 INST ALLING "B" VENT Follow the instructions of the "B" vent manufacturer for chim- ney installation. A. Remove the access plate. Remove and discard the air intake cover plate located directly behind the ac- cess plate. B. Feed the 2 wires, supplied, through the 7" collar at the top of the [...]

32 W415-0788 / A / 09.22.09 5.7.5 ADDING VENT SECTIONS A dd chimney sections, according to the manufacturers installation instructions. For ease of assembly , a 7” telescoping pipe may be installed over the 4” vent connection of the adapter . Add vent sections, twist locking (clockwise) securely , to the required height. The chimney must extend[...]

33 W415-0788 / A / 09.22.09 5.7.6 INST ALLING FLASHING AND ST ORM COLLAR Remove nails from the shingles above and to the sides of the chim- ney . Place the fl ashing over the vent pipe and slide it underneath the sides and upper edge of the shingles. Ensure that the vent pipe is properly centered within the fl ashing, giving a 3/4" margin al[...]

34 W415-0788 / A / 09.22.09 6.0 FINISHING 6.2 GLASS DOOR INST ALLA TION AND REMO V AL 6.2.1 Lift the top casting off. 6.2.2 Lift the cast front out of its retainers (located at either side on the top). 6.2.3 Open the valve control cover . Pull the latch handles forward to release. The door may now be safely removed by swinging the bottom out and li[...]

35 W415-0788 / A / 09.22.09 6.4 LOG PLACEMENT 1 4 2 3 5 Blocked burner ports can cause an incorrect fl ame pattern, carbon deposits and delayed ignition. Phazer tm logs glow when exposed to direct fl ame and provide a unique and realistic glowing ef fect. Use only certi fi ed phazer tm logs available from your Napoleon® dealer . Place log #1 on[...]

36 W415-0788 / A / 09.22.09 6 7 Position the notch located in log #6 against the grate post. Place the bottom of log #7 against the right outermost grate post and the top into the pocket provided on the center log (#6). Bend up the tab in the log support to cradle log #7. T ear the glowing embers into pieces and place onto the front of the burner .[...]

37 W415-0788 / A / 09.22.09 6.6 SWIT CH AND BRA CKET INST ALLA TION 1 3 CONNECT THE TWO WIRES TO THE SWITCH TERMINALS. 2 ACCESS COVER PLA TE FIGURE 6.6a FIGURE 6.6c FIGURE 6.6b FIGURE 6.6d[...]

38 W415-0788 / A / 09.22.09 7.0 OPTIONAL BL O WER INST ALLA TION 7.0.1 Ensure that the access cover plate has been installed. For location, see "SWITCH AND BRACKET INST ALLA TION" section. 7.0.2 Remove the on/off switch bracket and the cover plate below it. The switch spacers and cover plate may now be discarded. 7.0.3 Decide which side o[...]

39 W415-0788 / A / 09.22.09 8.0 WIRING DIA GRAM ON / OFF SWITCH ACS/IPI SWITCH DC BACK-UP GROUND DFC VA LV E ORANGE GREEN GROUND EYELET ON / OFF IPI / CPI DISCONNECT THESE CONNECTORS T O THE ON/OFF SWITCH AND CONNECT T O OPTIONAL W ALL / THERMOST A T SWITCH AND / OR SPILL SWITCH TO “B” VENT ADAPT OR + + - - IPI BOARD DC SUPPL Y TRANSFORMER V AL[...]

40 W415-0788 / A / 09.22.09 9.0 OPERA TION MODEL GS60 ONL Y : SPILL SWITCH This is a thermally activated switch, attached to the back of the chimney adaptor , which senses the change in temperature and shuts down the gas valve in the event of a blocked or disconnected vent. It acts as a safety shut-off to prevent a build up of carbon monoxide or an[...]

41 W415-0788 / A / 09.22.09 9.2 OPERA TING INSTR UCTIONS - FOR Y OUR SAFETY READ BEFORE OPERA TING 9.3 LIGHTING INSTRUCTIONS LIGHTING INSTRUCTIONS / INSTRUCTIONS D’ALLUMAGE 1. STOP! READ ALL INFORMA TION OF OPERA TING AND LIGHTING INSTRUCTIONS BEFORE PROCEEDING. 2. TURN OFF ELECTRIC POWER T O THE FIREPLACE. 3. THIS FIREPLACE IS EQUIPPED WITH AN I[...]

42 W415-0788 / A / 09.22.09 10.0 ADJUSTMENT 10.1 PILO T BURNER ADJUSTMENT Adjust the pilot screw to provide properly sized fl ame. T urn in a clockwise direction to reduce the gas fl ow . Check Pressure Readings: Inlet pressure can be checked by turning screw (A) counter- clockwise 2 or 3 turns and then placing pressure gauge tubing over the test[...]

43 W415-0788 / A / 09.22.09 11.0 MAINTENANCE CAUTION: Label all wires prior to disconnection when servicing controls. Wiring errors can cause improper and dangerous operation. V erify proper operation after servicing. This appliance and its venting system should be inspected before use and at least annually by a quali fi ed service person. The app[...]

44 W415-0788 / A / 09.22.09 12.0 REPLA CEMENTS Contact your dealer or the factory for questions concerning prices and policies on replacement parts. Normally all parts can be ordered through your Authorized dealer / distributor . FOR W ARRANTY REPLACEMENT P ARTS, A PHOTOCOPY OF THE ORIGINAL INVOICE WILL BE REQUIRED TO HONOUR THE CLAIM. When orderin[...]

45 W415-0788 / A / 09.22.09 GS60 COMPONENTS REF NO. P ART NO. DESCRIPTION 31 W010-0459 ADAPTOR C/W SPILL SWITCH 32 W660-0006 SPILL SWITCH 33 W080-0405 SPILL SWITCH BRACKET TERMINAL KITS REF NO. P ART NO. DESCRIPTION GD-175 W ALL TERMINAL KIT 34 BM6790 90° ELBOW - 7" DIAMETER 35 GD-222 TERMINAL ASSEMBL Y 36 BM67ADJ 30" T O 53" ADJUST[...]

46 W415-0788 / A / 09.22.09 ACCESSORIES REF NO. GDS60-1 GS60 DESCRIPTION 18* W573-0007 W573-0007 HIGH TEMPERA TURE SEALANT 52* W690-0001 W690-0001 MILLIVOL T THERMOST A T 53* F40 F40 ON/OFF REMOTE 54* F50 F50 THERMOST A TIC REMOTE 55* W562-0031 W562-0031 GLASS GASKET 56 GS831K GS831K BLACK TRIVET 57 GS831C GS831C CHROME TRIVET 58* GDSLL-KT GDSLL-KT[...]

47 W415-0788 / A / 09.22.09 45 48 47 46 64 44 24 36 41 37 43 34 25 27 10 1 2 3 4 5 7 6 31 33 32 44 28 26 56 9 20 11 59 67 35 8 40 43 43 50 13 12 51 49[...]

48 W415-0788 / A / 09.22.09 13.0 TR OUBLE SHOO TING SYMPTOM PROBLEM TEST SOLUTION Pilot will not light. Makes noise with no spark at pilot burner . Wiring. - V erify the wire for the sensor and the wire for the ignitor are connected to the correct terminals (not reversed) on the module. NOTE: Sensor has 3/16” connection and ignitor has 1/8” con[...]

49 W415-0788 / A / 09.22.09 SYMPTOM PROBLEM TEST SOLUTION Carbon is being deposited on glass, logs, rocks, media or combustion chamber surfaces. Air shutter has become blocked. - Ensure air shutter opening is free of lint or other obstructions. Flame is impinging on the glass, logs, rocks, media or combustion chamber . - Check that the glass, logs,[...]

50 W415-0788 / A / 09.22.09 Main burner and pilot cycles on and off. GS600 ONL Y V enting is spilling. - T est with spill switch bypassed. Replace if defective. - Check for vent blockage. GDS600 ONL Y GDS600 ONL Y 42.7_3 SYMPTOM PROBLEM TEST SOLUTION White / grey fi lm forms. Sulphur from fuel is being deposited on glass, logs or combustion chambe[...]

51 W415-0788 / A / 09.22.09 NAPOLEON® warrants its products against manufacturing defects to the original purchaser only . Registering your warranty is not necessary . Simply provide your proof of purchase along with the model and serial number to make a warranty claim. NAPOLEON® reserves the right to have its representative inspect any product o[...]

52 W415-0788 / A / 09.22.09 15.0 SER VICE HIST OR Y Appliance Ser vice Histor y This heater must be serviced annually depending on usage. Date Service T echnician Name Service Performed Special Concerns Dealer Name 43.1[...]